Pepperl+Fuchs PCV-F200-SSI-V19 Series Manual
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Pepperl+Fuchs PCV-F200-SSI-V19 Series Manual

Pepperl+Fuchs PCV-F200-SSI-V19 Series Manual

Data matrix positioning system
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FACTORY AUTOMATION
MANUAL
PCV...-F200-SSI-V19
Data Matrix Positioning System

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Summary of Contents for Pepperl+Fuchs PCV-F200-SSI-V19 Series

  • Page 1 FACTORY AUTOMATION MANUAL PCV...-F200-SSI-V19 Data Matrix Positioning System...
  • Page 2 PCV...-F200-SSI-V19 With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...

  • Page 3: Table Of Contents

    PCV...-F200-SSI-V19 Introduction................. 5 Declaration of conformity ............6 CE conformity..................6 Safety ................... 7 Symbols relevant to safety..............7 Intended use..................7 General safety instructions ..............7 Product Description ..............8 Use and Application................8 USB Interface..................8 SSI Interface ..................8 LED indicators and controls ...............
  • Page 4 PCV...-F200-SSI-V19 Appendix ................... 27 Code Cards for External Parameterization ........27 8.1.1 Code Cards With Special Functions..........27 8.1.2 Code cards for adjusting the output code ......... 29 8.1.3 Code Cards for Adjusting the Resolution.......... 29 8.1.4 Code Cards for Setting the Orientation..........30 8.1.5 Code cards for controlling image capture .........

  • Page 5: Introduction

    PCV...-F200-SSI-V19 Introduction Introduction Congratulations You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, produces and distributes electronic sensors and interface modules for the market of automation technology on a worldwide scale. Symbols used The following symbols are used in this manual: Note! This symbol draws your attention to important information.

  • Page 6: Declaration Of Conformity

    PCV...-F200-SSI-V19 Declaration of conformity Declaration of conformity CE conformity This product was developed and manufactured under observance of the applicable European standards and guidelines. Note! A declaration of conformity can be requested from the manufacturer.

  • Page 7: Safety

    User modification and or repair are dangerous and will void the warranty and exclude the manufacturer from any liability. If serious faults occur, stop using the device. Secure the device against inadvertent operation. In the event of repairs, return the device to your local Pepperl+Fuchs representative or sales office. Note! Disposal Electronic waste is hazardous waste.

  • Page 8: Product Description

    Use and Application The PCV read head is part of the positioning system in the Pepperl+Fuchs incident light process. Its features include a camera module and an integrated illumination unit, enabling it to detect position markers printed onto an adhesive code reel in the form of Data Matrix codes.

  • Page 9: Led Indicators And Controls

    PCV...-F200-SSI-V19 Product Description LED indicators and controls The PCV... reading head is equipped with 7 indicator LEDs for performing visual function checks and rapid diagnosis. For activating the alignment aid see chapter 6.1 and programming mode, there are two buttons on the back of the reading head. ADJUST appears next to button 1 and CONFIG next to button 2.
  • Page 10 Time lock for buttons disabled Position detection via USB interface, code Flashes Green within read range Flashes Position detection via USB interface, no Flashes code within read range Internal error Return to Pepperl+Fuchs x = LED status has no meaning.

  • Page 11: Accessories

    Compatible accessories offer enormous savings potential. Not only do you save a great deal of time and work when commissioning, but also when replacing and servicing our products. If harsh external environmental conditions prevail, appropriate Pepperl+Fuchs accessories can extend the service life of the products used.

  • Page 12: Installation

    PCV...-F200-SSI-V19 Installation Installation Installing the Code Reel The code reel is made of silicone-free polyester film. A position marker appears every 100 mm along the lower edge of the code reel (see "Dimensions, Code Reel"). This position marker is used for various functions including precise positioning of the code reel during assembly. The reverse side of the code reel carries a permanent modified acrylate-based adhesive.
  • Page 13 PCV...-F200-SSI-V19 Installation Orientation of the Code Reel and Read Head Figure 5.2 Position the code reel so that the www.pepperl-fuchs.com label and the position markings are below the data matrix code. The position values then increase along the X-direction. The diagram shows the orientation of a read head in the default position of 0°.
  • Page 14 PCV...-F200-SSI-V19 Installation Note! Inclines and Declines If you mount the code reel on inclines or declines, cut the code reel several times at the transition point to the horizontal as shown. 1. Incline 2. Decline Note! Code Reels with Different Row Numbers The PCV-CA20 code reel has two rows of code to compensate for slight deviations in the travel range in the Y-direction.

  • Page 15: Mounting The Read Head

    PCV...-F200-SSI-V19 Installation Hysteresis Y-Axis Figure 5.3 Zero line for code reels If the read head leaves the zero line when traveling the X-axis, different threshold values will result depending on the number of tracks. If the deviation exceeds this threshold, a warning code is issued.
  • Page 16 PCV...-F200-SSI-V19 Installation The distance between the read head and the code tape should be the same as the read distance of the read head. 10° 10° Code reel Read distance Figure 5.4 Vertical alignment tolerance 10° 10° Figure 5.5 Horizontal alignment tolerance Optimum Read Distance (Z-Axis) Model Number Read Distance [mm]...

  • Page 17: Establishing The Electrical Connections

    PCV...-F200-SSI-V19 Installation Read Head Dimensions 38.5 14.5 Figure 5.6 Caution! When selecting mounting screws, ensure that the maximum insertion depth of the screws in the threaded inserts on the read head is 8 mm. Using longer screws can damage the read head. Caution! The maximum torque of the mounting screws must not exceed 9 Nm.
  • Page 18 PCV...-F200-SSI-V19 Installation Connector assignment Color assignment Female cordsets by Pepperl+Fuchs are manufactured according to EN60947-5-2. When using a type V19-... () female cordset with an open cable end, the following color assignment applies: Connection pin Strand color Color abbreviation White...
  • Page 19 PCV...-F200-SSI-V19 Installation Additional Ground Connection Model Number Description PCV-SC12 Clip for fastening an additional ground connection. Caution! Damage to the device Connecting an alternating current or excessive supply voltage can damage the device or cause the device to malfunction. Electrical connections with reversed polarity can damage the device or cause the device to malfunction.

  • Page 20: Commissioning

    PCV...-F200-SSI-V19 Commissioning Commissioning Aligning the Read Head An integrated alignment aid is available to help you align the Y and Z coordinates of the read head easily and precisely with respect to the code reel. Note! The activation of the alignment aid is possible only within 10 minutes of switching on the read head.

  • Page 21: External Parameterization Using Code Cards

    PCV...-F200-SSI-V19 Commissioning The user-friendly PCV Parameterization Tool can be used for extensive and optimum configuration of the read head. This configuration software is available as a free download from www.pepperl-fuchs.com. Follow the instructions that appear on your screen during the installation.
  • Page 22 PCV...-F200-SSI-V19 Commissioning Activation of parameterization mode 1. Press button 2 for longer than 2 s. Yellow LED3 now flashes. 2. Hold the "ENABLE" code in front of the camera system on the reading head for final activation If the "ENABLE" activation code is detected, the green LED2 lights up for 1s. If the activation code is not detected, the LED2 lights up red for 2 seconds.

  • Page 23: Operation And Communication

    PCV...-F200-SSI-V19 Operation and communication Operation and communication Communication via the SSI Interface In order to read the current process data during operation, the read head has an SSI interface. This is an optically isolated RS422 interface. The controller sends a start sequence, and the read head responds synchronously with the 25-bit comprehensive data telegram.

  • Page 24: Operating With Event Markers

    PCV...-F200-SSI-V19 Operation and communication You can define the structure and content of the response telegram using the configuration software PCV_config. This may include position data in an X- and Y-direction as well as speed and diagnostic data. Make sure that the required settings have been configured, transmitted to the read head, and stored there.
  • Page 25 PCV...-F200-SSI-V19 Operation and communication When the reading head enters the range of an event marker, it sets an event flag in the output data. You also have the option of triggering a defined action when an event occurs by parameterizing one of the outputs accordingly (see parameterization software description). These actions can be initiated when a certain event, all events or events from an event list occur.

  • Page 26: Operation With Repair Tape

    PCV...-F200-SSI-V19 Operation and communication Operation with Repair Tape The repair tape is a short code reel with a length of one meter. The repair tape is used to bridge defective or damaged areas of an existing code reel. 1. Cut the repair tape to the required length 2.

  • Page 27: Appendix

    PCV...-F200-SSI-V19 Appendix Appendix Code Cards for External Parameterization Here, you can find the code cards that enable you to parameterize some basic read head functions step by step. For the exact external parameterization procedure . Note! When performing external parameterization with code cards, we recommend copying and printing out the relevant pages in this manual and cutting out the code cards.
  • Page 28 PCV...-F200-SSI-V19 Appendix The code card "CANCEL" Figure 8.3 The code card "CANCEL" discards the modified parameterization and terminates external parameterization operating mode. The reading head switches to normal mode and adopts the last valid configuration that was saved. The "USE" code card Figure 8.4 The "USE"...

  • Page 29: Code Cards For Adjusting The Output Code

    PCV...-F200-SSI-V19 Appendix 8.1.2 Code cards for adjusting the output code The reading head can transmit the data in a binary or gray code. Digital code Figure 8.6 The code card assigns the data transfer to the reading head in the digital code. Gray code Figure 8.7 The code card assigns the data transfer to the reading head in the gray code.

  • Page 30: Code Cards For Setting The Orientation

    PCV...-F200-SSI-V19 Appendix Resolution: 1 mm Figure 8.9 The code card assigns a position data resolution of 0.1 mm / 1 mm / 10 mm to the reading head. Resolution: 10 mm Figure 8.10 The code card assigns a position data resolution of 0.1 mm / 1 mm / 10 mm to the reading head.

  • Page 31: Code Cards For Controlling Image Capture

    PCV...-F200-SSI-V19 Appendix Orientation 180° Figure 8.12 The code card assigns the orientation 180° to the read head. Orientation 0° or 180° Figure 8.13 The code card automatically assigns the orientation 0° or 180° to the read head. Orientation 0°, 90°, 180°, or 270° Figure 8.14 The code card automatically assigns the orientation 0°, 90°, 180°, or 270°...

  • Page 32: Code Cards For Adjusting Input / Output 2

    PCV...-F200-SSI-V19 Appendix Trigger source: hardware Figure 8.16 The image capture is controlled by a trigger signal at one of the reading head inputs, which can be an electrical signal from a controller or an external sensor, for example. The image is captured immediately. 8.1.6 Code cards for adjusting input / output 2 Parameterization enables you to assign various functions to input / output 2 on the reading...
  • Page 33 PCV...-F200-SSI-V19 Appendix Output 2: no function Figure 8.19 Input/output 2 is defined as an output but has no function. Output 2: speed exceeded Figure 8.20 Input/output 2 is defined as an output. This output carries the potential +U if the speed exceeds the defined maximum speed.

  • Page 34: Code Cards For Adjusting Input / Output 3

    PCV...-F200-SSI-V19 Appendix Output 2: Pollution Figure 8.23 Input/output 2 is defined as an output. This output carries the potential +U as long as a pollution message is present in the read head. Output 2: Event Figure 8.24 Input/output 2 is defined as an output. This output carries the potential +U as long as an event marker is present in the read field of the read head.
  • Page 35 PCV...-F200-SSI-V19 Appendix Output: no position Input 3: no function Figure 8.26 Input/output 3 is defined as an input but has no function. Input 3: trigger Figure 8.27 Input/output 3 is defined as an input for external triggers. Output 3: no function Figure 8.28 Input/output 3 is defined as an output but has no function.
  • Page 36 PCV...-F200-SSI-V19 Appendix Output 3: Warning Figure 8.30 Input/output 3 is defined as an output. This output carries the potential +U as long as a warning message is present in the read head. Output 3: Fault Figure 8.31 Input/output 3 is defined as an output. This output carries the potential +U as long as an error message is present on the read head.
  • Page 37 PCV...-F200-SSI-V19 Appendix Output 3: no position Figure 8.34 Input/output 3 is defined as an output. This output carries the potential +U when the reading head is not reading position information.
  • Page 38 Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-mail: sales@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. Company Registration No. 199003130E Singapore 139942 Tel. +65 67799091 E-mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Subject to modifications / DOCT-2291D Copyright PEPPERL+FUCHS • Printed in Germany 09/2015...

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