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Table of Contents
Summary of Contents for Labfacility L60+
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Page 2: Table Of Contents
CONTENTS Page Operating Instructions Accessories Front Panel Controls Rear Panel Controls Setting Up Procedure Welding Instructions Impact Welding – Using Impact clip Pen and Plate Resistance Welding Accessory Energy Settings Electrodes Maintenance Warnings Specifications EC Declaration of Conformity Contact information - 1 -... -
Page 3: Operating Instructions
Operating Instructions The L60+ welder is designed for sensor manufacturers to produce commercial grade thermocouple junctions, and by users of large numbers of exposed junction thermocouples such as test and development laboratories where multipoint temperature sensing of test pieces is required. No special skills are required and most people will be capable of producing quality work with minimal practice. -
Page 4: Accessories
Accessories Standard: Wire Holding Pliers With Lead Safety Glasses Magnifying Eyeglass Spare Carbon Electrode Spare 2A Fuse Impact clip Pen and plate Argon Hose Hexagon key (for electrode change) Mains Lead Footswitch (Allows One Handed Operation) - 3 - - 3 -... -
Page 5: Front Panel Controls
Front Panel Controls A. Arc Argon gas and weld current controlled by the “Weld” switch. LED indication. B. Purge Allows the gas line and electrode shield to be purged of air prior to a new welding period C. Weld Switch Initiates a welding operation (in “arc”... -
Page 6: Rear Panel Controls
Rear Panel Controls A. ON/OFF switch Power to instrument ON/OFF B. Weld jack socket Footswitch connection C. Argon inlet For connection to Argon supply D. IEC power inlet module For selection of 110-120 Vac or 220- 250 Vac power supply. Factory default setting 220-250 Vac. -
Page 7: Welding Instructions
Welding Instructions Arc Welding 1. Connect the work-holding pliers to the red output socket. 2. Depress the purge switch for 3 or 4 seconds to rid the system of air. 3. Reset the mode to “Arc”. 4. Set the energy level to the desired value. 5. -
Page 8: Impact Welding - Using Impact Clip
Impact Welding – Using Impact clip Impact welding is the term used for welding wires to a conductive metal surface. This process is common when thermocouples are required to be welded to a test piece/ structure or similar application. The impact welding clip attachment should be plugged into the black negative (-) socket on the front of the L60+ welder. -
Page 9: Pen And Plate Resistance Welding Accessory
Pen and Plate Resistance Welding Accessory The kit consists of a Copper Plate with a black lead and a Cop- per tipped spring-loaded pen with appropriate red lead. The leads are terminated in 4mm banana plugs which connect to the corresponding sockets on the front of the L60+ Welder. It is suitable for welding ribbon materials of ferrous and higher resistance metals such as Nickel &... -
Page 10: Energy Settings
Energy Settings Arc Welding The following settings may be used as a guide. The correct setting for a particular metal combination and wire gauge will produce a spherical bead. A flattened bead indicates that the energy setting is too high. Wire Diameter (mm) Switch at “LOW”... -
Page 11: Maintenance
Maintenance Apart from keeping the electrode in good order, no other maintenance is required. Specifications General Energy Output 0-60 Joules Welding Capacity Wires up to 1.1mm diameter Duty Cycle Minimum 5-10 welds/min Weld Voltage 49 V Mechanical Physical Dimensions 220mm Wide x 120mm High x 250mm Depth Weight Electrical... -
Page 12: Warnings
Warnings Power Supply 110-120 Vac or 220-250 Vac, 50-60Hz (220-250 VAC set as default) - 11 -... -
Page 13: Specifications
Specifications General Description The Thermocouple Welder, manufactured by Labfacility, is a compact, simple-to-use in- strument designed for thermo- couple and fine wire welding. Dimensions 220mm (W) x 120mm (H) x 250mm (D) Power Consumption Max 170VA dropping to 20VA during charging...
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