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CapstanAG EVO Installation Instructions Manual

Upgrade kit compatible with synchro aim command
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TM
EVO™
Upgrade Kit
Compatible with:
Synchro™
AIM* Command
Installation Instructions
prodsupport@capstanag.com | 855-628-7722 | www.capstanag.com
150300-012 Rev. B | Revised 09/2019 | ©2019 Capstan Ag Systems, Inc.

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Summary of Contents for CapstanAG EVO

  • Page 1 EVO™ Upgrade Kit Compatible with: Synchro™ AIM* Command Installation Instructions prodsupport@capstanag.com | 855-628-7722 | www.capstanag.com 150300-012 Rev. B | Revised 09/2019 | ©2019 Capstan Ag Systems, Inc.
  • Page 2 *AIM is a trademark of CNH Industrial LLC, and is not affiliated with Capstan Ag Systems, Inc. All other trademarks are owned by Capstan Ag Systems, Inc. This product may be covered by one or more U.S. Patents. For more information go to www.BlendedPulse.com _________________________ ©2019 Capstan Ag Systems, Inc.
  • Page 3: Chapter 1: Before System Installation

    The system operator manual includes information on operation, adjustments, troubleshooting, and maintenance. ™ Attention: The correct function of the EVO system cannot be guaranteed if the current PWM system is not functioning correctly. Do the following procedures BEFORE installation to verify the correct function of the existing system.
  • Page 4 Do a Check of the Conventional Spray System ™ Before installation of the EVO Upgrade Kit, make sure that the existing system operates in the conventional spray mode correctly. 1. Open the intermediate bodies (through bodies) on the spray booms and move existing tips to those bodies if no other tips are installed.
  • Page 5 12.If the pressure seems unstable, a PWM cartridge test should be performed. Contact CapstanAG for the tuning procedure. © 2019 Capstan Ag Systems, Inc.
  • Page 6 Before System Installation © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 7: Chapter 2: Kit Parts List

    150005-008 PSI Adapter Harness HARNESS, ADAPTER PSI EVO- ACUPGRADE 150300-001 Mounting Plate Module Mount Plate, EVO AC Retro 150100-010 Smart Driver Module Assembly, Controller, Smart Driver, EVO 150003-006 Power to CAN X Harness Power to Can X for AC Retro...
  • Page 8 706530-356 12-pin D Dust Plug HN DUST PLUG 12- PIN DEUTSCh DT A Machine GPS Adapter Cable See Technical Bulletin TB19-04 for more Specific information about which cable is needed for your system. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 9 Callout Description Callout Description Mounting Plate PSI Adapter Harness Plug-to-Plug Adapter Harness-6 in EVO Shutoff Harness-4 ft CAN Terminator Cab Box Display Power to CAN X Harness Display Harness with GPS Drop Servo Adapter Harness (10) CAN-Bus Extension Harness-40 ft ©...
  • Page 10 Callout Description Callout Description Mounting Plate PSI Adapter Harness Plug-to-Plug Adapter Harness-6 in EVO Shutoff Harness-4 ft CAN Terminator Cab Box Display Power to CAN X Harness Display Harness with GPS Drop Servo Adapter Harness (10) CAN-Bus Extension Harness-40 ft ©...
  • Page 11 Callout Description Callout Description Mounting Plate PSI Adapter Harness Plug-to-Plug Adapter Harness-6 in EVO Shutoff Harness-4 ft CAN Terminator Cab Box Display Power to CAN X Harness Display Harness with GPS Drop Servo Adapter Harness (10) CAN-Bus Extension Harness-40 ft ©...
  • Page 12 Kit Parts List © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 13: Chapter 3: Installation-Evo

    ™ Installation—EVO Upgrade Kit ™ Chapter 3: Installation—EVO Upgrade Kit Fig. 5: 1. Mount the cab display (1) in the cab of the machine with the hardware (2) supplied with the kit. Make sure that the cab display is within view and reach of the operator.
  • Page 14 8. Remove the module cover from the back from the sprayer. 9. Remove the master (1) and slave flow meter modules (2) from the existing mounting plate(s). Do not disconnect the harness connectors at this time. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 15 ™ Installation—EVO Upgrade Kit Fig. 8: 10.Install the standoffs (1) to the existing mounting plate. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 16 12.Connect the Display, Left Trunk connector (1) of the power to CAN X harness to the end of the CAN Bus extension harness—40ft (2). 13.Route the shutoff adapter harness (3) connected to the boom signal transmitter module to the back of the mounting plate. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 17 To verify the correct connectors follow the harness from the AIM Command modules along the existing AIM Command harnessing. 15.Connect the shutoff adapter harness connector (2) to the existing boom shutoff connector. 16.Install a dust plug to the other existing connector. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 18 Upgrade Kit Fig. 12: 17.Disconnect the connector (1) labeled SERVO from the master flow module. 18.Connect the servo adapter harness (2) connected to the servo transmitter module to the master servo connector. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 19 19.Disconnect the connector (1) labeled SENSOR from the pressure module (2). 20.Connect the pressure adapter harness (3) from the pressure transmitter module between the PSI connector and the pressure module as shown. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 20 Smart Driver #1—Section 1 Smart Driver #2—Section 2 Smart Driver #3—Section 3 Smart Driver #4—Section 4 Smart Driver #5—Section 5 Smart Driver #6—Section 6 Smart Driver #7—Section 7 © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 21 Installation—EVO Upgrade Kit Fig. 15: 21.If the system has 6 sections or less, disconnect right boom/right trunk connector on the power to CAN X harness (1) from smart driver #7 (2). © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 22 #6 and use the connectors as dust plugs on smart driver #7 as shown. 23.Connect the right boom/right trunk connector (3) on the power to CAN X harness to smart driver #6 as shown. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 23 #6 (2) and use the connectors as dust plugs on the unused smart drivers as shown. 25.Connect the right boom/right trunk connector (3) on the power to CAN X harness to smart driver #5 as shown. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 24 Section 1 will be connected to the smart driver with the lowest serial number that is being used. Five and six section systems will not use all of the smart drivers. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 25 CAN X harness. 30.Do not disconnect or remove the existing control bypass module. This module is required to bypass control back to the rate controller if conventional spray control is desired. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 26 The fuse panel shown is for reference only. The fuse panel shown may be different than your machine. 32.Install dust plugs as needed. 33.Install the module cover. © 2019 Capstan Ag Systems, Inc. EVO Upgrade Kit...
  • Page 27: Chapter 4: System Setup

    System Setup Chapter 4: System Setup Before setting up the EVO upgrade system, make sure that you know how the sections are configured on the machine. Common system configurations with 20-in spacing include: Boom Width in ft Number of Nozzles...
  • Page 28 If the baud rate is showing on the Diagnostics screen, you have good a good GPS connection. Then verify that the correct NMEA information is being sent from the exported information ™ from you GPS. The EVO system requires VTG and GGA with a minimum of 5 Hz and 10 Hz recommended.