Page 2 Thank you for your business! At CapstanAG, our goal is to redefine the way people do their chemical application. Our PWM control systems have been setting the bar for maximum productivity for more than 20 years. Our focus on performance, support, and education have dramatically changed the landscape of agricultural chemical application.
Page 3: Table Of Contents
Install the Shutoff Adapter..................... 41 Install the GPS Transmitter Module..................42 Install the CAN Terminator—Two-trunk Power to CAN Harness..........43 Install the CAN Terminator—Three-trunk Power to CAN Harness...........43 Install the Cab Display......................44 © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 4 Error Log........................81 Manual Mode—with Reactive Pressure Control...............82 ByPass Mode......................... 83 Manual Mode—Nozzle Valve Duty Cycle..............83 Manual Operation Mode with Pump Control................84 Exit Manual Mode—with Pump Control................. 86 Chapter 7: Maintenance..............87 © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 5 Chapter 9: Troubleshooting............. 113 Troubleshooting Charts......................113 Display Messages......................113 Operation Troubleshooting...................118 Interchangeable Components....................120 Coil Assembly Test......................... 120 Battery Voltage Test....................... 121 Do a Check of the System Load Capacity................122 Index........................123 © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 7: Chapter 1: Introduction
If you are not the original owner of this machine, it is in your interest to contact your local CapstanAG dealer to inform them of this unit's serial number. Providing this information will help CapstanAG notify you of any issues or product improvements.
Page 9: Chapter 2: Safety
Very small fires can be put out (extinguished) with a fire extinguisher. Use an appropriate method to extinguish a fire (water for paper fires, and chemical extinguishers for electrical or chemical fires). © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 10: Personal Protective Equipment
Keep sparks and flames away from the battery. Battery gas can explode and cause serious injury. Do not smoke in the battery charging area. Remove jewelry, which might make electrical contact and create sparks. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 11: Chapter 3: Warranty
The terms of this warranty do not in any way extend to any product which was not manufactured by us or one of our affiliates. While necessary maintenance or repairs on your CapstanAG product can be performed by any company, we recommend that you use only authorized CapstanAG dealers. Improper or incorrectly performed maintenance or repair voids this warranty.
Page 13: Chapter 4: Installation
Read all of the instructions in this document, the system operator manual, and the machine manuals. The system operator manual includes information on operation, adjustments, troubleshooting, and maintenance. For further assistance, contact your CapstanAG representative. Tip Selection and Capacities Fig. 1: When selecting the correct tips: •...
Page 14: Valve Assembly Types And Component Identification
Plunger Assembly 716009-114 716009-114 716009-114 716009-114 Inner-valve O-ring 715022-204 715022-204 715022-204 715022-204 Flybody 116182-201 116182-001 116186-001 116188-001 FlyBody Stem (Tip) 715022-211 715022-210 715022-210 715022-210 O-ring Nozzle Body FlyBody 715022-212 715022-205 715022-202 715022-206 O-ring © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 15: 12-Watt-24 Series Coil Assembly Components
716009-113 716009-113 716009-113 Heavy Spring Inner-valve O-Ring 715022-204 715022-204 715022-204 715022-204 Flybody 116182-202 116182-002 116186-002 116188-002 FlyBody Stem (Tip) 715022-211 715022-210 715022-210 715022-210 O-ring Nozzle Body 715022-212 715022-205 715022-202 715022-206 FlyBody O-ring © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 16: Assemble The Nozzle Valves
The nozzle valves only need to be snug to prevent leakage. 5. Install and tighten the spray tip to a port (5) on the nozzle body. 6. Repeat steps 1 to 5 for all nozzle valve assemblies. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 17: Move The Spray Tube Mount (Nozzle Valve Interference)
1. Loosen the spray tube mount bolts (2). 2. Slide the spray tube mount away from the nozzle valve assembly (3) until the nozzle valve assembly can be properly installed. 3. Tighten the spray tube mount bolts. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 18: Nozzle Speed Ranges
Installation Nozzle Speed Ranges US Measurements Nozzle Speed Ranges Nozzle Spacing—15 in © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 24 Installation ™ Blended Pulse Droplet Classification Table-US Measurements © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 26: Metric Nozzle Speed Ranges
Installation Metric Nozzle Speed Ranges Nozzle Spacing—38 cm © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 32: Install The Nozzle Harnesses And Smart Drivers
Note: The use of a nozzle alternator harness (PN 116200-013) may be necessary to keep the alternating nozzle pattern. If a nozzle alternator harness is necessary, install between the smart driver and the nozzle harness. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 33 Make sure that you can easily see the LEDs on the smart driver when you attach the smart driver modules to the machine. Shown are a few options for mounting the smart driver modules. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 34: Install The Can Bus Extension Harness
5. Connect the other end of the harness to the next smart driver. 6. Continue installing CAN bus harnesses, of the correct length, until you get to the last smart driver on the left of the machine. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 35: Install The Power Harness
2. Connect the power harness negative (-) black cable to the battery ground terminal. 3. Route the other end of the power harness to the booms. 4. Connect the end to the power to CAN harness. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 36: Install The Power To Can Harness
(4) in the braiding. If using the 3-trunk power to CAN harness, the center section of the harness is all black braiding. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 37 • Cab Box Display • Pump Module • PSI NAV Commander Module • Boom Signal Transmitter Module • Pressure Transmitter Module 2. Use cable ties to attach the harness to the machine. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 38: Install The Pump Control Module
Along with the pump module, you need: With the pump control module, you can also use the PSI NAV commander module, if necessary. See your CapstanAG representative for more information. Fig. 12: 1. Install the pump control module (1) to the center of the machine.
Page 39: Install The Pressure Transmitter Module
Install the Pressure Sensor (Optional) ™ The use of a CapstanAG pressure sensor is optional. The EVO Spray system is designed to integrate with the existing boom pressure sensor on the machine. Important: If a PSI NAV Commander module is used, you must use the existing system pressure sensor.
Page 40: Install The Pressure Sensor Adapter Harness
1. Connect one end of the PSI commander harness to the PSI NAV commander module. 2. Route the PSI commander harness to the pressure sensor. 3. Install the other end of the PSI commander harness between the pressure sensor and existing harness. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 41: Install The Boom Signal Transmitter Module
Install the Shutoff Adapter 1. Install one end of the shutoff adapter into the boom signal transmitter module. 2. Route and connect the other ends of the shutoff adapter as necessary. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 42: Install The Gps Transmitter Module
3. Route the cable attached to the GPS receiver (4) to where the receiver will have a clear line of sight to the sky and that nothing is above the receiver. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 43: Install The Can Terminator-Two-Trunk Power To Can Harness
1. On the leftmost smart driver, install a CAN terminator (1) into the open CAN port (2). 2. On the rightmost smart driver, install a CAN terminator into the open CAN port. 3. On the center trunk smart driver, install a CAN terminator into the open CAN port © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 44: Install The Cab Display
Mount the cab display (1) in the cab of the machine with the hardware (2) supplied with the kit. Make sure that the cab display is within view and reach of the operator. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 45: Install The Display Harness And Can Bus Extension Harness
2. Route the display harness to the back of the cab of the machine. 3. Connect the GPS connector (3) to the GPS source. If the GPS source is a CapstanAG GPS transmitter module, see install the GPS transmitter module for more information.
Page 47: Chapter 5: Setup
ESCAPE Button—Press to cancel or go back to the previous screen. MANUAL/BYPASS Button—Press to use the manual operation or bypass mode or change back to automatic mode. PUMP MENU Button—Press to see the pump menu information. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 48: Start The Cab Display
3. Set the desired pressure on the cab display. 4. Start the rate controller, if necessary. 5. Make sure that the rate settings are correct on the rate controller. 6. Turn on the boom sections to spray. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 49: Change The Units Of Measure
4. Use the UP or DOWN arrow buttons to select the desired units of measure (6) on the Units screen. 5. When the desired unit of measure is highlighted, press the ENTER button. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 50: Module Led Identification
PWR—Power—Solid Illumination—Correct Operation at 12 V Blue CAN—CAN Communication—Blinking Illumination—5 Hz Good CAN Communication MSG—Feedback Information—5 Hz Feedback Information is Present Blinking or Solid Illumination—5 Hz—The smart drivers are driving the valves (constant=100%) © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 51: Pressure Transmitter Module
Each module has 3 LEDs: Callout Color Description Green PWR—Power—Solid Illumination—Correct Operation at 12 V Blue CAN—CAN Communication—Blinking Illumination—5 Hz Good CAN Communication MSG—Feedback Information—5 Hz Feedback Information is Present © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 52: Boom Signal Transmitter Module
Both modules have the same 3 LEDs: Callout Color Description Green PWR—Power—Solid Illumination—Correct Operation at 12 V Blue CAN—CAN Communication—Blinking Illumination—5 Hz Good CAN Communication MSG—Feedback Information—5 Hz Feedback Information is Present © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 53: Pump Control Module
Green (flashing)—Emergency Stop. Module stopped receiving valid messages Solution: Disable the pump control or use the CAN bypass mode. • Red (constant)—Bypass Mode • Red (flashing)—Pump module has not received a valid message © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 54: Gps Transmitter Module
NMEA GPS information. Each GPS module has 3 LEDs: Callout Color Description Green PWR—Power—Solid Illumination—Correct Operation at 12 V Blue CAN—CAN Communication—Blinking Illumination—5 Hz Good CAN Communication MSG—Feedback Information—5 Hz Feedback Information is Present © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 55: Psi Nav Commander Module
Commander module. Each module has 3 LEDs: Callout Color Description Green PWR—Power—Solid Illumination—Correct Operation at 12 V Blue CAN—CAN Communication—Blinking Illumination—5 Hz Good CAN Communication MSG—Feedback Information—5 Hz Feedback Information is Present © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 56: Do The Odd/Even Test
12.Use the UP or DOWN arrow buttons to select Disabled (9) from the Selection list on the Odd/ Even Test screen. 13.Press the ESCAPE button (10) to exit the Odd/Even Test screen. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 57: Shutdown The Cab Display
Setup Shutdown the Cab Display 1. Turn off the boom sections. 2. Press the POWER button on the cab display. 3. Turn off the machine. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 59: Chapter 6: Operation
Press the Menu button (1) to enter the Main Menu. The Main Menu screen (2) includes this information: • Backlight • Alarm Volume • Turn Compensation • Rate Sync • Pressure Increment • Advanced Menu © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 60: Main Menu
The Alarm Volume screen lets you change the volume level of the alarm. Larger numbers make the alarm louder for outdoor use. Smaller numbers soften the alarm for indoor use. To silence the alarm, select Off. Range: Off to 5 (Quiet to Loudest) © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 61: Turn Compensation
Note: A 5 Hz GPS connection is required for Rate Sync to operate properly. If a 5 Hz GPS signal is ™ not available, the Rate Sync feature should be set to Off. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 62: Pressure Increment
2. Press the ENTER button to open the Pressure Increment screen (2). The Pressure Increment screen lets you change pressure increment per toggle of the INCREASE or DECREASE button. Range: 1 to 10 © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 63: Navigate To The Advanced Menu
• Pump/Servo Menu • Low Pressure Shutoff • Low Flow Menu • Pwm Frequency • PSI Module Menu • Valve Open Time • Diagnostics • Units • Error Log • Nozzle Spacing © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 64: Advanced Menu
To speed up a sluggish system, use a higher number. Increasing the System Gain makes the system react faster to pressure changes. Decreasing the System Gain makes the system react slower to pressure changes. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 65: P Gain
The proportional gain causes the control system to respond faster when the errors are greater. The higher the number, the more sensitive the control system. To stabilize an oscillating system, use a lower number. To speed up a sluggish system, use a higher number. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 66: I Gain
To stabilize an oscillating system, use a lower number. To speed up a sluggish system, use a higher number. Integral gain is generally set at 1/10th of the proportional gain. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 67: Nozzle Hold Delay
Nozzle Hold Delay has been activated. When the hold count down is finished, the display will read Run in the diagnostics area. At this point, the display is actively controlling nozzle valve once again. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 68: Low Pressure Shutoff
When set to Off, the display will maintain a minimum duty cycle percentage, equal to the pulse frequency, regardless of either low or zero pressure. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 69: Pwm Frequency
2. Press the ENTER button to open the PWM Frequency screen (2). The Pwm Frequency screen lets you change the value. Range: 3 to 30 Hz CapstanAG does not recommend pulse frequencies slower than 10 Hz in sprayer applications. Valve Open Time Fig. 45: 1.
Page 70: Units
1. On the Advanced Menu screen, use the arrow buttons to select the Nozzle Spacing line (1). 2. Press the ENTER button to open the Nozzle Spacing screen (2). The Nozzle Spacing screen lets you change the system nozzle spacing. Range: 10 to 40 © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 71: Module Location
To change the order, follow the prompts on the display. Note: The smart driver module location must be correct for the sections to operate in the correct order. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 72: Section Size
Note: The section size programming must be done after doing the module location setup. The section size programming must be performed for each section (smart driver) to pulse valves. If the section size is left at 0, that section will not drive valves. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 73: Gps Menu
2. Press the ENTER button to open the GPS Source screen (3). Range: Serial or CAN If you are using a CapstanAG GPS module, make sure that the GPS source is set to CAN. If you are using another GPS source, make sure that the GPS source is set to Serial.
Page 74: Pump/Servo Menu
From the Pump/Servo Menu screen, you can change information (If the line is gray, the information cannot be changed.): • Servo Type • Servo Min • Servo Max • Nozzle Cycle Time • Servo Hold Delay © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 75 Leave this feature at the default setting for PWM servo type systems. For Inline or Bypass servo type systems, it is recommended to run at a 4 or 6 second choice. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 76: Low Flow Menu
Select 0 to allow the servo to stay at the last known value for a set amount of time when the system in turned on. Low Flow Menu See a CapstanAG representative for more information. PSI Module Menu Fig. 54: 1.
Page 77 The PSI sensor offset is used when the sensor does not match a gauge. Entering an offset value will scale the sensor up or down. The sensor offset allowable range is ±1 to 9. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 78 The Sensor volt min screen lets you change the minimum voltage to match the settings of the pressure sensor installed on your system. ™ If you are using a CapstanAG pressure sensor, leave the default value of 0.5. Change the value as needed if you are using another type of pressure sensor.
Page 79 This feature must be enabled to allow quicker response time to the headings. Range: Off/On Note: The PSI NAV Commander Module must be mounted correctly for this feature to function correctly. For correct installation, see Install PSI NAV Commander Module on page 40. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 80: Diagnostics
The System Voltage line shows system voltage experienced at the display. The Baud Rate line shows the NMEA GPS baud rate being received or shows if a CAN GPS module is being used. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 81: Error Log
2. Press the ENTER button to open the Error Log screen (2). The Error Log screen shows the last 50 system errors. The first error will be the most recent error found. Use the arrow buttons to move through the list of errors. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 82: Manual Mode-With Reactive Pressure Control
1. Press the MANUAL/BYPASS button (1) to enter manual mode operation. 2. Use the UP or DOWN arrows (2) to control the nozzle duty cycle, regardless of the pressure sensor reading or target pressure set point. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 83: Bypass Mode
(2) will show on the screen. The indicates that the nozzle valve duty cycle is now in manual mode. 2. Use the INCREASE or DECREASE buttons (3) to change the nozzle valve duty cycle. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 84: Manual Operation Mode With Pump Control
The servo duty cycle will automatically change in response to the increase or decrease of the target pressure. 2. Press the MANUAL/BYPASS button (5). Manual (6) will show on the screen. 3. Use the INCREASE or DECREASE buttons to change the servo duty cycle. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 85 The Pump Module Diagnostics Menu screen shows: Mode selected Actual Pressure Readout Servo Duty Cycle Pump Module/Pressure Control Tuning Parameters To change the pump module/pressure control tuning parameters, go to the desired system advanced menu line items. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 86: Exit Manual Mode-With Pump Control
3. Press the MANUAL/BYPASS button. MANUAL will disappear from the screen. 4. Press the ESCAPE button (3). The main operating screen will show, and the system will return to the automatic operation mode. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 87: Chapter 7: Maintenance
Winterize the spray system with RV antifreeze for winter storage. Proper winterizing of the machine with a CapstanAG system installed on it is essential. Make sure that the booms are completely full of antifreeze at 100% strength and that the solenoids are pulsed (sprayed) for a few minutes to make sure that the antifreeze remaining in the solenoids is at full strength.
Page 88: Recommended Guidelines For Maintenance/Service
Maintenance Recommended Guidelines for Maintenance/Service When servicing a system, CapstanAG recommends doing these: • Do the baseline service checks and verify the original setup values in this manual. • Identify individual performance problems. Evaluate possible causes and corrections for performance issues.
Page 89: Clean The Nozzle Valve(S)
Important: Do not use brake cleaner. Brake cleaner can damage the seal. Important: During installation, apply 40 lbf in of torque to the coil when it threads into the valve body to properly seat the O-ring. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 90: Plunger Seal Inspection
High operating pressures and abrasive chemicals will accelerate the wear of the plunger seal material. When replacement of the plunger is necessary, make sure that you have the correct plunger © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 91: Update Application Code
EVO Diagnostics Breakout Harness Fig. 70: 1. Connect the EVO diagnostics breakout harness (1) between the cab box display and the existing display harness. 2. Connect the diagnostic harness connector labeled CAN Terminator(2) to the CAN 1 port (3) on the translator box.
Page 92 The status bar will show progress across the bottom of the screen. 14.When the programming is complete, it will show Programming complete (8) near the bottom of the screen. 15.Disconnect the programming cables. 16.Press the POWER button on the cab box display. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 93: Chapter 8: Schematics
CAN bus Extension Harness (Plug to Plug) Display Harness (10) Smart Driver Module Cab Display (11) CAN Terminator Power Harness (12) Nozzle Harness Pressure Transmitter Module (13) Valve Assembly Boom Signal Transmitter (14) Nozzle Alternator Harness Module © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 94: System With Three-Trunk Power To Can Harness
System with Three-trunk Power to CAN Harness Fig. 73: Note: If the system has a CapstanAG GPS transmitter module (1) connect the module to the correct connector on the power to CAN harness (2). If the system has an existing GPS Source, connect the correct GPS y-adapter harness (3) to the display harness (4).
Page 95: Callout Description Callout
Boom Signal Shutoff Adapter Power Harness (15) PSI NAV Commander Module or Pressure Transmitter Module CAN bus Extension Harness (16) Pump Control Module (Plug to Plug) Smart Driver Module (17) Pump Control Harness CAN Terminator © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 96: Evo ™ System Parts List
HARN, POWER TO CAN X 3 TRUNK Display Harness 150003-004 HARNESS, DISPLAY W/GPS DROP PWR DSPLY Cab Display 150006-011 ASSY, CAB BOX DISPLAY EVO 8 BUTTON Power Harness 150003-003 HARNESS, POWER, 40FT, EVO 150003-009 POWER HARNESS, 40FT 12 GA EVO...
Page 97: Can Bus Extension Harness
Pressure 150005-009 PRESSURE COMMANDER HARNESS RAVEN Commander PSI SENSOR Harness Boom Signal 150200-010 ASSY, BOOM TRANSMITTER A, EVO Transmitter Module 150200-011 ASSY, BOOM TRANSMITTER B, EVO CAN bus Extension 150004-005 HARNESS, EXT, CAN-BUS, 5FT PLUG TO PLUG Harness (Plug to...
Page 98 Part Number Parts Drawing Description Pump Control 150005-011 HARNESS, PUMP CONTROL, EVO JOHN Harness DEERE, 20FT 150005-012 HARNESS, PUMP CONTROL, EVO, APACHE 6FT 150005-015 HARNESS, PUMP CONTROL EVO 35FT RAM Mount 118603-111 RAM MOUNT 2 7/16"RNDBASE 1"UBOLTBASEW/1.5"BALL Cable Ties 120100-010 KIT CABLE TIES 12"...
Page 99 118606-102 HN SHUTOFF PP SSRS APACHE 11 -17 1-10Sec 118606-103 HARNESS, SHUTOFF, 12 SEC RAVEN PC2 NODE 118606-104 HARNESS, SHUTOFF, EVO- RAVEN PC MODE, 16 SECTION 118606-200 HN SHUTOFF PP SSRS ROGATOR 90 &100ft 5Sec DT 118606-201 HN SHUTOFF PP SSRS ROGATOR 120ft 7Sec...
Page 100 118606-312 HN SHUTOFF 80FT 5 SEC JD R 4023 2018 118606-315 HN SHUTOFF PP SSRS JD 4730 9 Sec 118606-316 HARNESS SHUTOFF EVO - JD R SERIES 13 SECTION 118606-400 HN SHUTOFF PP SSRS NEW HOLL Guardian Pre2013 10Sec 118606-401...
Page 101: Display Harness
GPS Rx Black/White GPS Ground Blue/White Table: CAN Extension Harness Connector (4) Pinout—6-pin DT Receptacle Description Color Description Color Power CAN Hi Yellow Ground Black CAN Lo Green Synch Blue AI Ground Brown © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 102: Power To Can Harness
Synch Blue AI Ground Brown Table: Right Boom/Right Trunk Connector (3)—6-pin DT Receptacle Description Color Description Color Power—Right Trunk CAN Hi Yellow Ground Black CAN Lo Green Synch Blue AI Ground Brown © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 103 CAN Hi Yellow Ground Black CAN Lo Green Synch Blue AI Ground Brown Table: Power Harness Connector (6) Pinout—4-pin WP Tower Description Color Description Color Power—Left Trunk Ground Black Power—Right Trunk Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 104: Three-Trunk Power To Can Harness
Synch Blue AI Ground Brown Table: Display Mod/Right Trunk Connector (3)—6-pin DT Receptacle Description Color Description Color Power—Right Trunk CAN Hi Yellow Ground Black CAN Lo Green Synch Blue AI Ground Brown © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 105 Black CAN Lo Green Synch Blue AI Ground Brown Table: Power Harness Connector (9)—6-pin WP Tower Description Color Description Color Power—Left Trunk Ground Black Power—Center Trunk Ground Black Power—Right Trunk Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 106: Power Harness
Battery Power Positive (+) Ring Terminal 20 A Fuse Battery Ground Negative (-) Ring Terminal Table: Power Harness Connector (4) Pinout—4-pin WP Shroud Description Color Description Color Power Ground Black Power Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 107: Three-Trunk Power Harness
20 A Fuse Battery Ground Negative (-) Ring Terminal Table: Power Harness Connector (4) Pinout—6-pin WP Shroud Description Color Description Color Power—Left Trunk Ground Black Power—Center Trunk Ground Black Power—Right Trunk Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 108: Can Bus Extension Harness
CAN Lo Green Synch Blue AI Ground Brown Table: Extension Connector (1) Pinout—6-pin DT Receptacle Description Color Description Color Power CAN Hi Yellow Ground Black CAN Lo Green Synch Blue AI Ground Brown © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 109: Power Extension Harness
Color Description Color Power—Left Trunk Ground Black Power—Right Trunk Ground Black Table: Power to CAN Extension Harness Connector (2) Pinout—4-pin WP Shroud Description Color Description Color Power Ground Black Power Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 110: Three-Trunk Power Extension Harness
Black Power—Right Trunk Ground Black Table: Power to CAN Extension Harness Connector (2) Pinout—6-pin WP Shroud Description Color Description Color Power—Left Trunk Ground Black Power—Center Trunk Ground Black Power—Right Trunk Ground Black © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 111: Nozzle Harness
White Table: Nozzle Valve Connector (3) Pinout—2-pin WP Shroud Description Color Description Color Power Even Green Table: Nozzle Harness Connector (4) Pinout—3-pin WP Shroud Description Color Description Color Power White Even Green © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 112 When necessary, there is a 1x20 nozzle harness available that can be connected to the end of the other nozzle harnesses. Table: Nozzle Harness Connector (1) Pinout—3-pin WP Tower Description Color Description Color Power White Table: Nozzle Valve Connector (2) Pinout—2-pin WP Shroud Description Color Description Color Power White © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 113: Chapter 9: Troubleshooting
Chapter 9: Troubleshooting Troubleshooting Charts ™ When troubleshooting the EVO system start with these: 1. Use the information shown on the main operation screen on the display, error list, and diagnostic information to begin your diagnosis. Also, use the LEDs on the modules to verify the situation and details experienced.
Page 114 Find and repair the CAN issue. Use the LEDs on the system modules to locate the area of the issue. This message will show when the EVO Change the Pump/Servo menu Pump/Servo menu is programmed to option to none or do a check of...
Page 115 Move the GPS receiver to an unobstructed view of the sky. Restart the EVO system to reconfigure the GPS module. No GPS VTG Incorrect GPS settings Change the VTG message rate to at...
Page 116 GPS module. No GPS Module Occurs when the EVO GPS menu is If using an EVO GPS module, do a programmed to CAN GPS source, and check of the connections from the the EVO GPS module is not plugged GPS Module to the power to CAN harness.
Page 117 This feature only works in conjunction with a Pump Module and a PWM pump in Automatic mode. IMU Invalid IMU in the PSI NAV Commander Troubleshoot issue, restart the EVO Module is malfunctioning. system, or replace the module. Controller Duty Zero...
Page 118: Operation Troubleshooting
Do a check of the strainer(s) and clean if needed. Incorrect valve calibration Do a check of the valve calibration settings. settings, and adjust as necessary (See the manual for the rate controller). © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 119 Replace the valve body. Plunger is lodged with debris. Clean the nozzle valve. Plunger is worn or damaged. Replace the plunger. Single nozzle valve Nozzle valve is faulty. Service the nozzle valve. operates erratically © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 120: Interchangeable Components
7-watt coils resistance—21 ohms to 23.5 ohms • 12-watt coils resistance—10 ohms to 11.5 ohms If correct resistance is not found: • Clean the connector terminals and retest • Replace the coil assembly © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 121: Battery Voltage Test
The 5 A in-line Fuse on the pin 1 battery wire. • The 3 (20 A fuses) located in the F6, F7, and F8 locations. • The system battery harness connections. • The condition of the battery and the alternator. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 122: Do A Check Of The System Load Capacity
• The condition of the connections • Check and clean the battery terminals. • Check the battery condition. • Check the alternator condition. • Check the condition of the connections and retest. © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 123: Index
Manual Mode Operation Pump Control Reactive Pressure Control Emergency Safety Manual Mode—Nozzle Valve Duty Cycle Error Log Screen Manual Mode—with Pump Control Exit Manual Mode—with Pump Control Exit Manual Mode—with Reactive Pressure Control © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 124 PSI NAV Commander Module Installation 12-Watt—24 Series Pump Control Harness Installation 7-Watt—15 Series Pump Control Module Installation Valve Open Time Screen Pump/Servo Menu Screens Servo Type Screen PWM Frequency Screen Warranty Winterize for Storage © 2020 Capstan Ag Systems, Inc. EVO Spray...
Page 126 Application Systems for Professionals™ prodsupport@capstanag.com | 855-628-7722 | www.capstanag.com ©2020 Capstan Ag Systems, Inc. All Rights Reserved. | All trademarks are owned by Capstan Ag Systems, Inc. This product may be covered by one or more U.S. Patents. For more information go to www.BlendedPulse.com...

CapstanAG EVO Operator's Manual

Table of Contents

Chapter 1: Introduction

Chapter 2: Safety

Chapter 3: Warranty

Chapter 4: Installation

Chapter 5: Setup

Chapter 6: Operation

Chapter 7: Maintenance

: Schematics

Chapter 8: Schematics

Chapter 9: Troubleshooting

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Chapters

Troubleshooting

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Summary of Contents for CapstanAG EVO

Table of Contents