– Safety instructions which must be observed. – The essential technical data of the function module – Information on versions of the Lenze standard devices to be used – Notes on troubleshooting and fault elimination The theoretical concepts are only explained to the level of detail required to understand the function of the function module.
This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com Document history Material no.
The term stands for the PROFIBUS−DP variant according to IEC 61158/IEC 61784. A different PROFIBUS variant is not described in this manual. Standard device Lenze controllers/frequency inverters for which the function module can be used. ^ 11 Controller Frequency inverter Master PROFIBUS station which takes over the master function in the fieldbus system.
About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...
The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...
Safety instructions Device− and application−specific safety instructions Device− and application−specific safety instructions During operation, the function module must be firmly connected to the standard ƒ device. With external voltage supply, always use a separate power supply unit, safely ƒ separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet. Only use cables corresponding to the given specifications (¶...
Product description Application as directed Product description Application as directed The E82ZAFPC001 function module ... is an accessory module for use in conjunction with the following Lenze standard ƒ devices: Product range Device designation From hardware version Frequency inverter 8200 vector...
Product features Product features Interface module for the PROFIBUS communication system which can be connected ƒ to the AIF slots of the Lenze 8200 vector, 8200 motec and starttec device series. Support of the PROFIBUS−DP−V0 communication profile ƒ Drive profile: ƒ...
Product description Connections and interfaces Connections and interfaces E82ZAFPC001function module E82ZAFPC001 CN VP 39 28 20 59 7 E82ZAFP004/AFX009 Pos. Description Detailed information ^ 40 DIP switch for activating the bus terminating resistor Status of PROFIBUS communication (yellow LED) ^ 67 Connection status to the standard device (green LED) ^ 28 Terminal strip X3, connection for...
1K3 (−25 to +60 °C) Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C) Operation Corresponding to the data of the Lenze standard device used (see documentation of the standard device). Pollution EN 61800−5−1 Degree of pollution 2 Degree of protection IP20 (protection against accidental contact according to NEMA 250 type 1) EDS82ZAFPC010 EN 4.0...
Protective insulation Protective insulation Danger! Dangerous electrical voltage If Lenze controllers are used on a phase earthed mains with a rated mains voltage ³ 400 V, protection against accidental contact is not ensured without implementing external measures. Possible consequences: Death or serious injury ƒ...
Technical data Connection terminals Connection terminals E82ZAFPC001function module Terminal strip X3/ Level: 5 V (reference: GND3) Load capacity: I = 10 mA External supply of terminal with U(ext.) = +12 V DC − 0% ... +30 V DC + 0% DC voltage source for internal supply of controller inhibit (CINH) U = + 20 V (reference: GND1), = 20 mA...
Technical data Communication time Communication time The communication time is the time between the start of a request and the arrival of the corresponding response. The communication times depend on ... the processing time in the controller ƒ the transmission delay time ƒ...
Technical data Dimensions Dimensions E82ZAFPC001function module E82ZAFL011B All dimensions in mm E82ZAFPC010 function module E82ZAFP007 All dimensions in mm EDS82ZAFPC010 EN 4.0...
Installation Mechanical installation Installation Danger! Inappropriate handling of the function module and the standard device can cause serious injuries to persons and damage to material assets. Observe the safety instructions and residual hazards included in the documentation of the standard device. Stop! The device contains components that can be destroyed by electrostatic discharge!
Installation Electrical installation Wiring according to EMC (CE−typical drive system) Electrical installation 5.2.1 Wiring according to EMC (CE−typical drive system) For wiring according to EMC requirements observe the following points: Note! Separate control cables/data lines from motor cables. ƒ Connect the shields of control cables/data lines at both ends in the case of ƒ...
Installation Electrical installation Wiring with a host (master) 5.2.2 Wiring with a host (master) Basic design of a PROFIBUS network with RS485 cabling without repeater starttec starttec starttec 8200 vector 8200 vector 8200 vector 8200 motec 8200 motec 8200 motec E82ZAFPC0xx E82ZAFPC0xx E82ZAFPC0xx...
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Installation Electrical installation Wiring with a host (master) Number of bus devices 2133PFB004 Segment Master (M) Slave (S) Repeater (R) − − − − Tip! Repeaters do not have a device address. When calculating the maximum number of bus devices, they reduce the number of devices by 1 on each side of the segment.
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Installation Electrical installation Wiring with a host (master) Specification of the transmission cable Note! Only use cables complying with the listed specifications of the PROFIBUS user organisation. Field Values 135 ... 165 W/km, (f = 3 ... 20 MHz) Specific resistance £...
Installation Electrical installation Voltage supply 5.2.3 Voltage supply Internal DC voltage supply E82ZAFPC001function module The internal voltage is provided at terminal X3/20. It serves to supply the controller inhibit (CINH). GND1 GND1 GND2 GND3 +20V B CN 20 59 T/R(A) T/R(B) T/R(A) T/R(B) E82ZAFP001 The min.
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Installation Electrical installation Voltage supply External voltage supply Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800−5−1 ("SELV"/"PELV") in the case of external voltage supply and larger distances between the control cabinets. External voltage supply of the function module is required if communication via the fieldbus is to be maintained even when the power supply of the standard device fails.
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Installation Electrical installation Voltage supply E82ZAFPC010 function module External voltage supply with one voltage source for X3.3/28 (controller inhibit (CINH)) ƒ T/R(A) T/R(B) GND1 GND1 GND2 +20V X3.1 X3.2 X3.3 T/R(A) T/R(B) E82ZAFP012 The min. wiring requirements for operation External voltage supply with two voltage sources for 1.
Installation Electrical installation Terminal assignment 5.2.4 Terminal assignment E82ZAFPC001function module GND1 GND1 GND3 GND2 +20V B CN 20 59 E82ZAFP001 Terminal Designation Function / level Additional HF−shield termination T/R(A) RS485 data line A T/R(B) RS485 data line B CNTR For function see PROFIBUS standard *) Level during data transmission: CNTR = HIGH (+5 V DC, reference: GND3) For function see PROFIBUS standard *)
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Installation Electrical installation Terminal assignment E82ZAFPC010 function module T/R(A) T/R(B) GND1 GND1 GND2 +20V X3.1 X3.2 X3.3 E82ZAFP011 Terminal Designation Function / level X3.1/ Additional HF shield termination T/R(A) RS485 data line A T/R(B) RS485 data line B Terminal Designation Function / level X3.2/ External DC voltage supply for the function module...
Installation Electrical installation Cable cross−sections and screw−tightening torques 5.2.5 Cable cross−sections and screw−tightening torques Range Values Electrical connection Terminal strip with screw connection Possible connections rigid: 1.5 mm (AWG 16) flexible: without wire end ferrule 1.0 mm (AWG 18) with wire end ferrule, without plastic sleeve 0.5 mm (AWG 20) with wire end ferrule, with plastic sleeve...
Installation Electrical installation Use of plug connectors 5.2.6 Use of plug connectors Stop! Observe the following to prevent any damage to plug connectors and contacts: Only pug in / unplug the plug connectors when the controller is ƒ disconnected from the mains. Wire the plug connectors before plugging them in.
Installation Bus cable length Use of plug connectors Bus cable length Max. possible bus cable length The following bus cable lengths are possible in dependence on the baud rate and the cable used: Baud rate [kbit/s] Thin Cable Thick Cable 500 m 250 m 100 m...
In Lenze devices, this is done via codes. The codes are stored in numerically ascending order in the Lenze controllers and in the plugged−in communication/function modules. In addition to these configuration codes, there are codes for diagnosing and monitoring the bus devices.
(only visible in the case of 8200 vector). Keypad: dc(if plugged in) ^ 40 Activate bus terminating resistor via DIP switch = ONfor the first and last node. Lenze setting: OFF A Set node address via ... Documentation of the standard device – C1509 After a parameter set transfer the address has to be reassigned.
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Assign process data output words of the standard device to the process data communication input words (PIW) of the master via C1510. manual Lenze setting: PIW1: DRIVECOM status word (DRIVECOM STAT) PIW2: Output frequency with slip (MCTRL1−NOUT+SLIP) PIW3: Output frequency without slip (MCTRL1−NOUT) PIW4: Apparent motor current (MCTRL1−IMOT)
Master settings For configuring the PROFIBUS, the device data base file (GSE file) of the communication module has to be imported into the configuring software of the master. Tip! The GSE file can be downloaded from www.Lenze.com. EDS82ZAFPC010 EN 4.0...
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= 1 ... 10 Note! Device control via FIF status/control word Device control is only possible if the DRIVECOM status machine (Lenze setting) is switched off. Set C1510 /1 (PIW1) to the value 1": ƒ FIF status word 1 (FIF−STAT1).
Configuring the host system (master) Adapting device controls 6.3.1 Adapting device controls Lenze device control ƒ – Set C1511/1 (POW1) = 1 ð FIF control word 1 (FIF−CTRL1) – Set C1510/1 (PIW1) = 1 ð FIF status word 1 (FIF−STAT1) Device control via DRIVECOM ƒ...
Commissioning Configuring the host system (master) Defining the user data length 6.3.2 Defining the user data length The user data length is defined during the initialisation phase of the PROFIBUS. It is possible to configure up to 10 process data words (see chapter "Process data transfer", ^ 43).
Commissioning Activating the bus terminating resistor Activating the bus terminating resistor CN VP 39 28 20 59 7 E82ZAFPC004 E82ZAFPC004 DIP switch 0 DIP switch = ON Integrated active bus terminating resistor is switched on DIP switch = OFF Integrated active bus terminating resistor is switched off EDS82ZAFPC010 EN 4.0...
To address the basic devices, each device (station) is allocated a different node address in the PROFIBUS−DP network. Valid address range: 3 126 (Lenze setting: 3) The node address can be selected freely via code C1509. It can be set with the keypad, ƒ...
− in some cases − even not allowed. The restart behaviour of the controller can be set in C0142: C0142 = 0 (Lenze setting) ƒ – The controller remains inhibited (even if the fault is no longer active).
Process data transfer Process data transfer PROFIBUS transmits parameter data and process data between the host (master) and the controllers connected to the bus (slaves). Depending on their time−critical nature, the data are transmitted via different communication channels. Process data are transmitted via the process data channel. ƒ...
– The DRIVECOM control word is mapped to the FIF control word 1. – The controller operates in compliance with the DRIVECOM state machine. (¶ 51). You can set up an extended Lenze device control using the FIF control words (¶ 47). ƒ...
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Process data transfer Lenze device control Process output data configuration C1511: Configuration of process output data Possible settings Lenze Selection Code Subcode Index Data type C1511 23064 FIX32 5A18 1 (POW1) see table below 2 (POW2) 3 (POW3) 4 (POW 4)
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Process data transfer Lenze device control Process output data configuration FIF-IN CTRL.B0 CTRL.B1 CTRL.B2 … CTRL.B13 CTRL.B14 CTRL.B15 CTRL.B0 CTRL.B1 CTRL.B2 FIF-OUT … CTRL.B13 CTRL.B14 CTRL.B15 NSET1-JOG1/3 C0410/1 = 200 FIF-CTRL.B0 NSET1-JOG2/3 C0410/2 = 200 FIF-CTRL.B1 DCTRL1-CW/CCW FIF-CTRL.B2 C0410/3 = 200 DCTRL FIF-CTRL.B3...
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Process data transfer Lenze device control Process output data configuration FIF control word 1 (FIF−CTRL1) FIF control word 2 (FIF−CTRL2) Assignment Assignment 0 / 1 JOG values Manual/remote changeover (NSET1−JOG2/3 | NSET1−JOG1/3) (DCTRL1−H/Re) Not active Active C0046 active Switch off I−component of process controller JOG1 (C0037) active (PCTRL1−I−OFF)
Process data transfer Lenze device control Process input data configuration 7.1.2 Process input data configuration The assignment of the bit status information or the actual controller values to the up to 10 process data input words (PIW) of the master can be freely configured: To call DRIVECOM−conform status information, assign the DRIVECOM status word to...
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Process data transfer Lenze device control Process input data configuration FIF-OUT CTRL.B0 CTRL.B1 CTRL.B2 … CTRL.B13 CTRL.B14 CTRL.B15 STAT.B0 STAT.B1 STAT.B2 … STAT.B13 STAT.B14 STAT.B15 CTRL.B0 CTRL.B1 CTRL.B2 FIF-IN … CTRL.B13 CTRL.B14 CTRL.B15 STAT.B0 NSET1 STAT.B1 PCTRL1 STAT.B2 … MCTRL1 DCTRL1 STAT.B13...
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Process data transfer Lenze device control Process input data configuration FIF status word 1 (FIF−STAT1) FIF status word 2 (FIF−STAT2) Assignment Assignment Current parameter set bit 0 Current parameter set bit 1 (DCTRL1−PAR−B0) (DCTRL1−PAR−B1) Parameter set 1 or 3 active...
Process data transfer DRIVECOM control DRIVECOM state machine DRIVECOM control 7.2.1 DRIVECOM state machine The control information is provided by the function module via the control word. The controllers have standardised device states according to DRIVECOM Profile 20. ƒ Information on the current device status is stored in the DRIVECOM parameter ƒ...
Process data transfer DRIVECOM control DRIVECOM control word 7.2.2 DRIVECOM control word Meaning "Switch on" command 0 "Standstill" command active 1 "Switch on" command active "Inhibit voltage" command 0 "Inhibit voltage" command active 1 "Inhibit voltage" command not active "Quick stop (QSP)" command 0 "Quick stop (QSP)"...
Process data transfer DRIVECOM control DRIVECOM status word 7.2.3 DRIVECOM status word Meaning Device status "Ready to switch on" Status less than "Ready to switch on" Status at least "Ready to switch on" Device status "Switched on" Status less than "Switched on" Status at least "Switched on"...
Process data transfer DRIVECOM control Bit control commands 7.2.4 Bit control commands Bit control commands The bit control commands of the control word depend on other bit settings. The command is executed only for the following bit patterns: Bits of the control word Note Command Meaning...
Process data transfer DRIVECOM control Status bits 7.2.5 Status bits The current device status is unambiguously coded in the bits 0 ... 6 of Status bits the status word: Bits of the status word Note Device status Meaning Not ready to switch Controller is being initialised and is not yet ready 1 Bit set to operate.
Parameter data are transmitted via the parameter data channel. ƒ – DRIVECOM parameter data channel – PROFIdrive parameter data channel (DP−V0 / DP−V1) The parameter data channel provides access to all Lenze codes. ƒ In general, the transfer of parameter data is not time−critical. ƒ...
Addressing of the Lenze parameters In the case of the DRIVECOM parameter data channel the parameters of a device are not directly addressed via Lenze code numbers, but via indexes (byte 3, byte 4) and subindexes (byte 2). The Lenze code numbers are converted into indexes via an offset (24575...
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Parameter data transfer DRIVECOM parameter data channel Telegram structure Byte 1: Service, request and response control for the parameter data channel Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 / Data 3 /...
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Error 4 Error 3 Error 2 Error 1 The parameter or the Lenze code is selected with these two bytes according to the formula: Index = 24575 − Lenze code number Example: The parameter C0012 (acceleration time) is to be addressed: 24575 −...
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Parameter data transfer DRIVECOM parameter data channel Telegram structure Bytes 5 ... 8: Parameter value (data) / error information (error) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 / Data 3 / Data 2 /...
Parameter data transfer DRIVECOM parameter data channel Error codes (DRIVECOM) 8.1.4 Error codes (DRIVECOM) Data 1 Data 2 Data 3 Data 4 Meaning 0x06 0x03 0x00 0x00 No right to access 0x06 0x05 0x10 Impermissible job parameter 0x06 0x05 0x11 Invalid subindex 0x06 0x05...
Parameter data transfer DRIVECOM parameter data channel Reading parameters 8.1.5 Reading parameters General procedure 1. Define the user data range of the controller. (Where are the user data located in the host system?) Observe manufacturer−specific information. 2. Enter the address of the required parameter into the "Index" and "Subindex" fields (DP output data).
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Parameter data transfer DRIVECOM parameter data channel Reading parameters Result: Request telegram from master to drive: ƒ Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 Data 3 Data 2 Data 1 (High byte)
Parameter data transfer DRIVECOM parameter data channel Writing parameters 8.1.6 Writing parameters General procedure 1. Define the user data range of the controller. (Where are the user data located in the host system?) Observe manufacturer−specific information. 2. Enter the address of the required parameter into the "Index" and "Subindex" fields (DP output data).
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Parameter data transfer DRIVECOM parameter data channel Writing parameters Result: Request telegram from master to drive: ƒ Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 Data 3 Data 2 Data 1 (High byte)
If a parameter is only available once (see documentation for 8200 vector), use the code offset 0. Example for C0011 (maximum rotating−field frequency): C0011 in parameter set 1: Lenze code number = 11 ƒ C0011 in parameter set 2: Lenze code number = 2011 ƒ...
Diagnostics LED status displays Diagnostics LED status displays E82ZAFP00x E82ZAFP010 CN VP 39 28 20 59 7 E82ZAFP004 E82ZAFP008 Pos. Colour Condition Description yellow No communication with the PROFIBUS master. blinking Communication with the PROFIBUS master has been established via the function module.
Diagnostics Troubleshooting and fault elimination Troubleshooting and fault elimination Fault Possible cause Remedy The PROFIBUS master indicates a Short circuit/open circuit Check the PROFIBUS wiring. bus error and the yellow LED on the The bus terminatior is not activated. Activate the bus terminating function module is off.
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Lenze Lenze setting of the code Display code Configuration of this code is not possible. Values Fixed values determined by Lenze (selection list) or a value range: Minimum value [Smallest increment/unit] Maximum value Access R = read access (reading permitted)
Codes Communication−relevant Lenze codes 10.2 Communication−relevant Lenze codes C1509: Bus device addressing Code Subcode Index Possible settings Data type Lenze Selection C1509 23066 126 FIX32 5A1A This code serves to set the bus device address. The setting in this code is only effective if the DIP switches S1 ...
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Codes Communication−relevant Lenze codes C1510: Configuration of process input data Possible settings Lenze Selection Code Subcode Index Data type C1510 23065 FIX32 5A19 1 (PIW1) See table below 2 (PIW2) 3 (PIW3) 4 (PIW 4) 5 (PIW 5) 6 (PIW 6)
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Codes Communication−relevant Lenze codes C1511: Configuration of process output data Possible settings Lenze Selection Code Subcode Index Data type C1511 23064 FIX32 5A18 1 (POW1) see table below 2 (POW2) 3 (POW3) 4 (POW 4) 5 (POW 5) 6 (POW 6)
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Codes Communication−relevant Lenze codes C1512: Enable process output data Code Subcode Index Possible settings Data type Lenze Selection C1512** 23063 65535 FIX32 5A17 If code C1511 is changed, the process output data are automatically inhibited to ensure data consistency. Code C1512 can be used to re−enable all or individual process data output words (POW).
Monitoring codes 10.3 Monitoring codes C0126: Behaviour with communication error Code Subcode Index Possible settings Data type Lenze Selection C0126 24449 10 FIX32 (0x5F81) 0: All monitoring functions deactivated. 2: Monitoring of internal communication active Monitoring of internal communication between function module and controller.
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Codes Monitoring codes C1513: Monitoring response time of PZD communication Code Subcode Index Possible settings Data type Lenze Selection C1513 23062 3000 [1 ms] 65535 FIX32 5A16 The value of the response monitoring time is provided by the master. Note! A change in the monitoring time becomes effective immediately.
Diagnostics codes C1500: Software identification code Code Subcode Index Possible settings Data type Lenze Selection C1500 23075 (0x5A23) Here the software identification code is displayed, e.g. "82ZAFU0B_20000". The code contains a string with a length of 14 bytes. C1501: Software creation date...
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Codes Diagnostics codes C1520: Display of all words to master Code Subcode Index Possible settings Data type Lenze Selection C1520 23055 65535 U16 5A0F 1 (PIW1) 10 (PIW10) Display of the master’s process data input words PIW1 ... PIW10 in the different subcodes.
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C1523: Display of all process data words from standard device Possible settings Code Subcode Index Data type Lenze Selection C1523 23052 65535 U16 5A0C Display of the process data words 1 ... 16 which are transferred from the standard device...
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Codes Diagnostics codes C1526: Display of last configuration data Code Subcode Index Possible settings Data type Lenze Selection C1526 23049 65535 FIX32 5A09 1: byte 1 2: byte 2 3: byte 3 This code displays the current configuration frame selected in the PROFIBUS master via the GSE file.
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Codes Diagnostics codes C1530: PROFIBUS diagnostics Code Subcode Index Possible settings Data type Lenze Selection C1530 23045 See below FIX32 5A05 This code gives information on the current status of the PROFIBUS. Selection Meaning Explanation Reserved Reserved Reserved Reserved State of the DP state machine (DP−STATE) 00 WAIT_PRM The slave waits for a parameter data telegram after booting.
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Codes Diagnostics codes C1531: Bus counter Code Subcode Index Possible settings Data type Lenze Selection C1531 23044 65535 FIX32 5A04 Depending on the subcode, the following bus states are displayed: Subcode 1: data cycles per second ƒ Subcode 2: total data cycles ƒ...
Lenze setting ðPAR4 Lenze setting ðFPAR1 Restoring the delivery state in the function module Lenze setting ðPAR1 + FPAR1 Restoring the delivery state in the selected parameter set of the controller and in the function module Lenze setting ðPAR2 + FPAR1 Lenze setting ðPAR3 + FPAR1...
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Codes Important controller codes Transferring parameter sets with the keypad: ƒ Selection Important You can use the keypad to transfer parameter sets to other controllers. During the transfer, access to the parameters via other channels will be inhibited! Keypad ð controller Overwrite all available parameter sets (PAR1 ...
Appendix Particularities for use in conjunction with Lenze standard devices Appendix 11.1 Particularities for use in conjunction with Lenze standard devices Use of function module in conjunction with starttec motor starter Note! If the function module is used in conjunction with the starttec motor starter, solely the Lenze device control is effective.
Appendix Consistent parameter data 11.2 Consistent parameter data In the PROFIBUS communication system, data are permanently exchanged between the host (CPU + PROFIBUS master) and the standard device via the plugged−on slave interface module. Both the PROFIBUS master and the CPU (central processing unit) of the host access a joint memory −...
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Appendix Consistent parameter data Configuring consistent data Consistency is achieved by an appropriate PROFIBUS master configuration. Please refer to the corresponding documentation for your configuring software for this purpose. Tip! Consistency configuration depends on the PROFIBUS master configuring software. When using a Siemens−S5 PLC, please consider: Consistency is switched on by any word in the consistent area ƒ...
Appendix Parallel operation of AIF and FIF interfaces 11.3 Parallel operation of AIF and FIF interfaces Note! The option of parallel operation ... of a communication module (AIF) and a function module (FIF) exists for the ƒ standard devices 8200 vector and Drive PLC. of two function modules (FIF) exists for the standard devices 8200 motec, ƒ...
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Appendix Parallel operation of AIF and FIF interfaces Notes on parallel operation For internal voltage supply, the jumper 0 must be plugged on at the indicated position. 8200vec073 External voltage supply (delivery state) Voltage supply through internal voltage source EDS82ZAFPC010 EN 4.0...
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