Nilfisk-Advance SW4000 User Manual

Nilfisk-Advance SW4000 User Manual

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BETRIEBSANLEITUNG
ORIGINALANLEITUNG
MANUEL D'UTILISATION
INSTRUCTIONS D'ORIGINE
USER MANUAL
ORIGINAL INSTRUCTION
GEBRUIKSAANWIJZING
ORIGINELE INSTRUCTIES
03/2013
(1)
1464809000
Model: 9084400010
SW4000
USER MANUAL
DEUTSCH
FRANÇAIS
ENGLISH
NEDERLANDS

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Summary of Contents for Nilfisk-Advance SW4000

  • Page 1 03/2013 DEUTSCH FRANÇAIS ENGLISH 1464809000 NEDERLANDS Model: 9084400010 BETRIEBSANLEITUNG ORIGINALANLEITUNG MANUEL D’UTILISATION INSTRUCTIONS D’ORIGINE SW4000 USER MANUAL ORIGINAL INSTRUCTION USER MANUAL GEBRUIKSAANWIJZING ORIGINELE INSTRUCTIES...
  • Page 2: Table Of Contents

    HOPPER HYDRAULIC LIFTING SYSTEM OIL LEVEL CHECK ....................29 FUSE CHECK/REPLACEMENT/RESET ............................30 SAFETY FUNCTIONS ..............................30 EMERGENCY PUSH-BUTTON ..............................30 DRIVER’S SEAT MICROSWITCH ..............................30 HOPPER POSITION SENSOR ..............................30 HOPPER SAFETY VALVE ................................30 TROUBLESHOOTING ..............................31 SCRAPPING .................................. 32 1464809000 - SW4000...
  • Page 3: Introduction

    Electronic Battery Charger Manual (to be considered as integral part of this Manual) Moreover, the following Manuals are available: – Spare Parts List (supplied with the machine) – SPARE PARTS AND MAINTENANCE Centers. Only original spare parts and accessories must be used. CHANGES AND IMPROVEMENTS SW4000 - 1464809000...
  • Page 4: Operation Capabilities

    VISIBLE SYMBOLS ON THE MACHINE WARNING! Carefully read all the instructions before performing any operation on the machine. WARNING! Do not wash the machine with direct or pressurised water jets. WARNING! WARNING! Moving parts. WARNING! Moving parts. Danger of crushing. WARNING! 1464809000 - SW4000...
  • Page 5: Symbols That Appear On This Manual

    Do not use the machine if the battery charger cable or plug is damaged. If the machine is not working as it should, has been damaged, left outdoors or dropped into water, return it to the Service Center. – Before performing any maintenance procedure, disconnect the battery charger cable from the electrical SW4000 - 1464809000...
  • Page 6 Manual, must be performed by the authorised personnel or by an authorised Service Center. – The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, oils, etc.), which are subject to standards that require disposal in special centres (see the Scrapping chapter). 1464809000 - SW4000...
  • Page 7 – If chemical products have to be used in the water tank, it is mandatory to apply the relevant information and caution labels of the product. SW4000 - 1464809000...
  • Page 8: Machine Description

    13. Left door (for main broom removal) 31. Anchoring slots for transport (not for lifting) 14. Right side broom 32. Electronic battery charger (optional) 15. Left side broom (optional) 33. Hopper manual returning handle P100588 1464809000 - SW4000...
  • Page 9 51. Hydraulic unit with tank for hopper lifting 45. Battery connector 52. Open hood safety rod 46. Right side broom motor resettable thermal fuse 53. Vacuum system motor connector 47. Left side broom motor resettable thermal fuse (optional) BATTERY BATTERY PLUG PLUG P100589 SW4000 - 1464809000...
  • Page 10: Control Panel

    66. Hopper movement enabling switch 81. Hopper lifting/lowering switch 67. Horn switch 82. Dust guard system switch (optional) 68. Forward/reverse gear switch 69. Display 70. Display switch for selecting the following functions: Working hours Battery voltage (V) P100590 1464809000 - SW4000...
  • Page 11: Accessories/Options

    20 % Hopper hydraulic control unit 250 W Filter shaker motor 90 W Total absorbed power 2.0 kW Working autonomy 4.5 h Dimensions machine body machine with side brooms machine with FOPS protective roof (optional) battery compartment SW4000 - 1464809000...
  • Page 12 If the machine is to be used at ambient temperatures below +10 °C, the oil should be changed with equivalent oil having a viscosity of 32 cSt. For temperatures below 0 °C, use an oil with lower viscosity. 1464809000 - SW4000...
  • Page 13: Wiring Diagram

    Main broom lever sensor Side broom lever sensor Emergency push-button Ignition key Forward/reverse gear switch Filter shaker/vacuum system switch Hopper enabling switch Hopper lifting/lowering switch Horn switch Driver’s seat safety microswitch Dust guard system switch (optional) Working light switch (optional) SW4000 - 1464809000...
  • Page 14 USER MANUAL ENGLISH WIRING DIAGRAM (Continues) P100591 1464809000 - SW4000...
  • Page 15: Use

    Check the horn with switch (67), the reverse gear buzzer with switch (68) and the working light switch (80, optional) for proper operation. Check the service brake pedal (6) for proper operation. WARNING! Make sure that there are no open doors/hoods and that the machine is in normal operating conditions. SW4000 - 1464809000...
  • Page 16: Starting And Stopping The Machine

    Maintenance Table in Maintenance chapter). In case of emergency, press the emergency push-button (79) to immediately stop the machine. To deactivate the emergency push-button (79), turn it clockwise. Turn the ignition key (61) to “0” and remove it. 1464809000 - SW4000...
  • Page 17: Display

    Maintenance chapter), or the pressure on the ground may be excessive (see the procedure in Main Broom Height Check and Adjustment paragraph, under Maintenance chapter). If the overload persists, the brooms may stop. In this case, stop and restart the machine to restore the broom operation. SW4000 - 1464809000...
  • Page 18: Hopper Dumping

    Lower the hopper by pressing both the enabling switch (66) and the switch (81). NOTE To ensure that the hopper (11) is fully retracted, check that the warning light (76) is off. The machine is ready to start sweeping again. 100 Kg (220 lb) P100592 Figure 1 1464809000 - SW4000...
  • Page 19: After Using The Machine

    Service Center. WARNING! To perform maintenance procedures, the machine must be off, the ignition key removed, and, if necessary, the batteries must be disconnected. Read carefully the instructions in the Safety chapter before performing any maintenance procedure. SW4000 - 1464809000...
  • Page 20: Scheduled Maintenance Table

    (1) Daily or after using the machine. (2) Or before start-up. (3) Or more frequently if the machine is used on slopes. (4) Or more often in dusty areas. (5) Change the hydraulic system oil after 500 hours or every year. 1464809000 - SW4000...
  • Page 21: Battery Installation/Removal And Battery Type Setting (Wet Or Gel-Agm)

    Remove any square guide or bracket fastening the batteries. Check that WET battery caps (43) are closed, to prevent the highly corrosive acid from leaking out of the batteries. With the help of an assistant and an appropriate hoisting system, remove the batteries (42). SW4000 - 1464809000...
  • Page 22: Battery Charging

    (43). 10. Reconnect the battery connector (45) to the machine connector. 11. Remove the support rod (52) and close the hood (18). Now the machine is ready to be used. 1464809000 - SW4000...
  • Page 23: Brake Cable Check And Adjustment

    0,02 in If the brake cable adjustment is no longer possible and the braking system cannot be properly adjusted, contact a Service Center. CAUTION! The service manual shows all braking system check/adjustment and replacement procedures. P1007670 Figure 5 SW4000 - 1464809000...
  • Page 24: Main Broom Height Check And Adjustment

    When the broom is too worn to be adjusted, replace it as NOTE If it is not possible to adjust the print (A, Fig. 6) ends of the broom is different, refer to the Service Manual. P100594 Figure 7 1464809000 - SW4000...
  • Page 25: Main Broom Replacement

    11. Install the broom compartment latch (C, Fig. 8) by turning the levers (B) and screwing down the knob (A). 12. Close the left door (13) by turning the fasteners. 13. Check and adjust the main broom height as shown in the previous paragraph. P100596 Figure 9 SW4000 - 1464809000...
  • Page 26: Side Broom Height Check And Adjustment

    Perform step 1 again to check the proper adjustment of the side broom height. When the broom is too worn to be adjusted, replace it as NOTE If necessary, the side broom tilting can be adjusted too (see the procedure in the Service Manual). P100598 Figure 11 1464809000 - SW4000...
  • Page 27: Side Broom Replacement

    (C). Install on the hub (D) the new side broom with the Insert the fastening pin and engage its safety clip. Check and adjust the side broom height as shown in the previous paragraph. P100599 Figure 12 SW4000 - 1464809000...
  • Page 28: Panel Dust Filter Cleaning And Integrity Check

    This provides better quality cleaning but reduces the life of the CAUTION! P100601 or detergents to clean it, otherwise it can be Figure 14 damaged. following: (G. Fig. 14) upwards). replaced. 1464809000 - SW4000...
  • Page 29: Skirt Height And Operation Check

    (Fig. 19). 10. For the skirt replacement, see the Service Manual. 0÷3 mm (0÷0,12 in) Reassembly 11. Assemble the components in the reverse order of disassembly. P100604 Figure 17 P100605 Figure 18 P100606 Figure 19 SW4000 - 1464809000...
  • Page 30: Dustguard™ System Water Filter Cleaning (Optional)

    Check that the oil level in the tank (51) is between the If necessary, add oil through the plug (A, Fig. 21), using the Remove the support rod (52) and close the hood (18). P100607 Figure 21 1464809000 - SW4000...
  • Page 31: Fuse Check/Replacement/Reset

    When the hopper is lifted, the sensor reduces the machine speed, turns off the vacuum fan and stops the broom rotation. HOPPER SAFETY VALVE When the hopper is lifted, the safety valve on the hydraulic lifting cylinder prevents the hopper to accidentally lower. SW4000 - 1464809000...
  • Page 32: Troubleshooting

    The F2 fuse is open. Replace the fuse. The water tank is empty. Fill the tank. Clean. The dust guard system (optional) does not work. The pump is faulty. Replace. (*) The F5 fuse is open. Replace the fuse. 1464809000 - SW4000...
  • Page 33: Scrapping

    Before scrapping the machine, remove and separate the following materials, which must be disposed of properly according to the Law in force: – Batteries – – Main and side brooms – Hydraulic system oil – – Plastic hoses and components – Electrical and electronic components (*) SW4000 - 1464809000...

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