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USERS MANUAL / GEBRUIKERSHANDLEIDING
BETRIEBSANLEITUNG / MANUEL D'UTILISATION
MANUAL DE UTILIZACION / INSTRUZIONI PER L'USO
Li-ion Battery
Model MLi 12/320 / MLi 24/160
MASTERVOLT
Snijdersbergweg 93
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
ENGLISH:
NEDERLANDS:
DEUTSCH:
FRANÇAIS:
CASTELLANO:
ITALIANO:
Copyright © 2011 Mastervolt, v 3.3 April 2011
PAGE 1
PAGINA 37
SEITE 73
PAGINA 109
PAGINA 145
PAGINA 181
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Related Manuals for Mastervolt MLi 24/160
Summary of Contents for Mastervolt MLi 24/160
- Page 1 Model MLi 12/320 / MLi 24/160 ENGLISH: PAGE 1 NEDERLANDS: PAGINA 37 MASTERVOLT DEUTSCH: SEITE 73 Snijdersbergweg 93 FRANÇAIS: PAGINA 109 1105 AN Amsterdam CASTELLANO: PAGINA 145 The Netherlands ITALIANO: PAGINA 181 Tel.: +31-20-3422100 Fax.: +31-20-6971006 www.mastervolt.com Copyright © 2011 Mastervolt, v 3.3 April 2011...
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Page 2: Delivery Contents
The Li-ion battery MLi 12/320 is a 8 cell Lithium Ion energy storage device with a nominal voltage of 12V The Li-ion battery MLi 24/160 is a 8 cell Lithium Ion energy storage device with a nominal voltage of 24V It contains a cell management system which features: •... -
Page 3: Table Of Contents
Manual operation of the Latching Relay ......................9 MASTERBUS................................. 10 What is MasterBus? ............................10 How to set up a MasterBus network......................... 11 EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... - Page 4 Specifications ..............................33 12.2 Dimensions............................... 34 12.3 Charge, discharge characteristic ........................34 12.4 Fuse to wire..............................34 EC DECLARATION OF CONFORMITY ........................35 Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
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Page 5: Safety Guidelines And Measures
14.6 V (29.2 V). On the other hand, Li-ion batteries can be discharged down to 11.0 Li-ion non-spillable (22.0V). Note that this voltage range (11.0- EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 6: General Information
Do not add acid or distilled water. number 33279951 and are available on request. Guarantee will void if you fail to use a MasterBus controlled external cut off relay Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 7: Use For Intended Purpose
Avoid short circuiting batteries, as this may result in explosion and fire hazard. Installation and adjustments of the Li-ion Battery and its connected components should only be undertaken by authorised personnel! EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 8: How It Works
Dimensions are about 30% of a comparable lead acid battery; • Maintenance free, no topping up of water; • No gassing; • MasterBus compatible; • Integrated battery terminal isolators. Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 9: Operation
LOCK OFF To prevent remote operation Rotate knob on top of the relay to right EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 10: Masterbus
This will void warranty of all MasterBus For central monitoring and control of the connected devices connected. devices, Mastervolt offers a wide range of panels which Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 11: How To Set Up A Masterbus Network
Figure 6: No ring networks Do not make T-connections in the network. Terminating Terminating device device Figure 4: Two Terminators Figure 7: No T-connections EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 12: Before You Start
The Li-ion battery is provided with ventilation openings for natural convection. Make sure that the hot air developed during operation can be discharged. Place the battery in a sufficiently ventilated room. Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 13: Installation And Commissioning
DC Main Wiring, cross section depending on Main Fuse, max 70mm² Wiring for the control circuit of the Latching Relay, minimum cross section: 0.5mm² MasterBus communication cables ** Installation dependent EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... - Page 14 10. MasterBus terminator or BLACK connection to another MasterBus device Terminal 2: not connected Figure 8: Single battery installation Continue with section 7.2 Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
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Page 15: Parallel Connection, Total Maximum Current < 200 Amps
Parallel connection, total maximum current < 200 Amps CAUTION: I If more than 10 Li-ion batteries must be connected in parallel, please contact your Mastervolt supplier for advice. CAUTION: I If Li-ion batteries need to be replaced individually, make sure that: Before reconnection: the open circuit voltage of these batteries must equal the voltage of the parallelled batteries. - Page 16 12. DC Bus-bar 7. DC Main Wiring Figure 9: Two or more batteries in parallel, Total maximum current < 200 Amps Continue with section 7.2 Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
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Page 17: Parallel Connection, Total Maximum Current > 200 Amps
Parallel connection, total maximum current > 200 Amps CAUTION: I If more than 10 Li-ion batteries must be connected in parallel, please contact your Mastervolt supplier for advice. CAUTION: I If Li-ion batteries need to be replaced individually, make sure that: Before reconnection: the open circuit voltage of these batteries must equal the voltage of the parallelled batteries. - Page 18 12. DC Bus-bar 7. DC Main Wiring Figure 10: Two or more batteries in parallel, Total maximum current > 200 Amps Continue with section 7.2 Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
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Page 19: Serial Connection, Using One Charger To Charge All Batteries
Battery one DC/DC-converter is required. CAUTION: I Serial connection of Li-ion Batteries is only possible with two or more Li-ion Batteries type MLi 24/160. If more than two Li-ion batteries must be connected in series, always consult your Mastervolt supplier for advice. - Page 20 8. MasterBus MPC Interface 16 Latching Relay Figure 11: Two or more batteries in series, using one charger to charge all batteries (Only DC-wiring is shown) Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
- Page 21 Figure 12: Two or more batteries in series, using one charger to charge all batteries (Only communication wiring is shown) Refer to the manual of the SBS-interface to configure the SBS-interface Continue with section 7.2 EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt...
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Page 22: Serial Connection, Using One Charger Per Battery
CAUTION: I Serial connection of Li-ion Batteries is only possible with two or more Li-ion Batteries type MLi 24/160. If more than two Li-ion batteries must be connected in series, always consult your Mastervolt supplier for advice. - Page 23 10. Fuse after each two Li-ion Batteries Terminal 2: not connected Figure 13: Two or more batteries in series, using one charger to charge all batteries (DC-wiring) EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt...
- Page 24 12. MasterBus terminator or connection to another MasterBus device Figure 14: Two or more batteries in series, using one charger to charge all batteries (Communication wiring) Continue with section 7.2 Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN...
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Page 25: Step 2: Commissioning
14.6 V 13.5 V 29.2 V 27.0 V Refer to the user’s manual of the battery charger for adjustment. Figure 15 EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 26: Configuration Of The Battery Safety Event
MasterBus network now. Not that Repeat steps 1 to 9 for each installed Multi Purpose the rules for setting up a MasterBus network still apply Contact interface. Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 27: User Interface (Via Masterbus)
Data is linked to the command. See section 8.2. See section 8.2. Event 2 to 63 Up to 63 events are configurable on the Li-ion battery. EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 28: Masterbus Event Data
Ubat too low Battery voltage is 20V (10V for 12V Li-ion) Ubat too high Battery voltage is 31V (15.5V for 12V Li-ion) Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 29: Advanced Masterbus Events
The temperature of one or more cells is 70°C An alarm pop up appears. EVENTS WITH THE LI-ION BATTERY AS TARGET There are no events with the Li-ion battery as target. EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 30: Trouble Shooting
5.2). Check if available. MasterBus network is configured as a ring Ring networks are not allowed. Check the network. connections of the network (Section 5.2). Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 31: Maintenance
(see section 4.7) Disconnect all wiring Now the Li-ion battery can be demounted in a safe way. EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 32: Ordering Information
50 pcs. MasterBus connectors 77050000 Complete set to assemble MasterBus cables. Delivery includes: 100m / 330ft MasterBus cable, 50 pcs. modular jacks and crimping tool Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 33: Technical Information
Yes, when the Li-ion battery is switched on, it can power up to three non-powering devices. * Temperatures under 5 ºC and above 25 ºC may affect life time and cycle life. EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... -
Page 34: Dimensions
See figure 27. The Li-ion discharge characteristic shows the voltage curve remains level for about 80% of the discharge. Before and after this, the voltage drops fast. Copyright © 2011 Mastervolt / April 2011 / Li-ion Battery MLi 12/320 , MLi 24/160 / EN... -
Page 35: Ec Declaration Of Conformity
EN 61000-6-3: 2007 Emission hold equipment • EN 61000-6-2: 2007 Immunity industrial Amsterdam, 28/10/2010 Mastervolt international B.V. H.A. Poppelier Product manager Marine & Mobile EN / Li-ion Battery MLi 12/320 , MLi 24/160 / April 2011 / Copyright © 2011 Mastervolt... - Page 36 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...
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