Mastervolt MLI Ultra 12/2750 User And Installation Manual
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Mastervolt MLI Ultra 12/2750 User And Installation Manual

Lithium-ion
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MLI Ultra
LITHIUM-ION BATTERY
12/2750, 12/5500, 24/5500
USER AND INSTALLATION MANUAL
10000015396/13
www.mastervolt.com

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Summary of Contents for Mastervolt MLI Ultra 12/2750

  • Page 1 Pour télécharger ce manuel dans d'autres langues, consultez notre site Web : Para descargar este manual en otros idiomas, visite nuestro sitio web: Per scaricare questo manuale in altre lingue, visitare la pagina del prodotto sul nostro sito Web: www.mastervolt.com...
  • Page 2 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual...

  • Page 3: Table Of Contents

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Table of contents 1. SAFETY INSTRUCTIONS ....4 12. MASTERBUS ........16 Safety warnings ........4 About MasterBus ......... 16 Safety guidelines ........5 How to set up a MasterBus network ..16 2.

  • Page 4: Safety Instructions

    Should skin contact, eye contact or inhalation nevertheless occur, take the necessary first aid measures immediately. Refer to the Material Safety Data Sheet for Mastervolt Lithium-Ion batteries, which is available on www.mastervolt.com.

  • Page 5: Safety Guidelines

    Mastervolt. Such agreement will require the equipment manufacturer either to contract additional reliability testing of the Mastervolt parts and/or to commit to undertake such testing as a part of the manufacturing process. Furthermore, the manufacturer must agree to indemnify and not hold Mastervolt responsible for any claims arising from the use of the Mastervolt parts in the life support equipment.

  • Page 6: Correct Disposal Of This Product

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual CORRECT DISPOSAL OF THIS PRODUCT This product is designed and manufactured with high quality materials and components, which can be recycled and reused. Dispose of according to WEEE. Act according to your local rules and do not dispose of your old products with your normal household waste.

  • Page 7: Main Parts

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Main parts Main parts 1 Extractable side handle for lifting 2 Negative battery terminal (M8 / ") 3 Positive battery terminal (M8 / ") 4 Mounting strap location 5 MasterBus / CZone connection (see sections Network wiring on pages 16 and 24) When waterproof protection is required, Mastervolt can also supply waterproof cable glands.

  • Page 8: Protection

    Check the battery for possible damage and the open clamp voltage with a suitable voltage meter. Never use a damaged battery or a battery with an open clamp Allowed open clamp voltage voltage that is out of range. If in doubt, contact your Mastervolt Model Minimum Maximum supplier. Optionally save the original packaging for future 12.0V...

  • Page 9: Required Tools

    - Mastervolt battery charger - MasterBus/CZone cabling Charger settings A single battery can be charged with any Mastervolt battery charger. Set the battery type to MLI or adjust the 3-step+ (also known as IUoUo) charge characteristic as follows: Bulk / Absorption...

  • Page 10: Installation Drawing Of A Single Unit

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Installation drawing of a single unit System parts MLI Ultra Battery fuse in positive cable Safety relay MasterBus / CZone connection (see sections Network wiring on pages 16 and 24)

  • Page 11: Safety Relay

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Safety relay The use of a safety relay is a mandatory part of the battery installation. In our examples we use Blue Sea Systems' ML RBS Remote Battery Switch with Manual Control. If using a safety relay from another manufacturer, make sure that it offers the same contacts.

  • Page 12: Installation Procedure For A Single Unit

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Installation procedure for a single unit WARNING! Always comply with all local rules and regulations. WARNING! Do not use a sensor for temperature compensated charging. Temperatures of the battery and its cells are monitored by the built-in BMS.

  • Page 13: Commissioning

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 7. COMMISSIONING Check all wiring and connections. Do not place the fuses yet! Set the safety relay to REMOTE OFF, see page 11. Open MasterAdjust/CZone Configuration Tool, to configure the required events/circuits.

  • Page 14: Maintenance

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Click the (last) battery’s Open relay button. Check if the button on the safety relay unlatches (REMOTE OFF). Keep the safety relay in this position. Install all fuses. Verify that the current of the battery is 0A on the monitoring/metering page.

  • Page 15: Storage

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 11. STORAGE The battery should be stored in a dry and well-ventilated environment. The rate of self-discharge is less than 5% per month. High or low ambient temperature affects the self-discharge rate of the batteries and natural aging.

  • Page 16: Masterbus

    All devices that are compatible with MasterBus are marked with the MasterBus symbol. MasterBus is a CAN based, fully decentralized data network for communication between Mastervolt devices. MasterBus is used as power management system for all connected equipment, such as the inverter, battery charger, generator and many more.

  • Page 17: Masterbus On The Mli Ultra

    A display like the SmartRemote or EasyView 5, can be used to monitor the MLI Ultra. Advanced configuration can be done in MasterAdjust, from a Windows laptop or notebook connected to the MLI Ultra via a Mastervolt USB Interface. The following tables list the parameters as shown in MasterAdjust.

  • Page 18: Alarms

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Alarms Menu Description Generic Battery safety Indication of the occurrence of a Battery Safety event; see section Battery safety event on page 22 Overcurrent Battery current is >600A for more than 30 seconds. Reduce load immediately...
  • Page 19 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Adjustable Menu Description Default range Battery full Level above which the Battery full event can 0-100% be triggered Temperature Internal temperature of the MLI Ultra serves 45°C 30-60°C as an event source...

  • Page 20: Events

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Events With MasterBus a device can be programmed to initiate an action at another connected device. This is very helpful in automation of your system and is done by means of event-based commands.

  • Page 21: Events Sources

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Events sources Event source Condition Comments Disabled (no event programmed) Battery Safety Battery Safety event occurred. At the See page 22 for what to do if the same time the safety relay is triggered safety relay has been triggered.

  • Page 22: Stop Charge Event

    Before the battery reaches the limits of the operating specifications, the Stop Charge event is triggered. When configured, this event forces the Mastervolt charger to switch to the float stage. The charger will use a lower charger voltage or, in case of parallel connection, switch off. The event will be active for 10 minutes.

  • Page 23: How To Activate Masterbus Powering

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual How to activate MasterBus powering This is done in two parts: • First, set the DIP switches. • Secondly, open MasterAdjust on a notebook/laptop or PC, connected to the MasterBus network via a USB Interface.

  • Page 24: Czone

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual ® 14. CZONE The CZone network is an NMEA 2000-compliant CAN-based system. In a CZone network, the MLI Ultra can be monitored from a remote panel like the Touch 5. The settings can only be adjusted with the CZone Configuration Tool.

  • Page 25: Configuration

    Tool Instruction manual, and section Configuration on page 18, which describes the parameters as shown in MasterAdjust. Adding the MLI Ultra 12/2750, 12/5500, 24/5500 to a CZone system configuration Precondition: This section assumes that a CZone system is already configured and the CZone Configuration Tool is open.
  • Page 26 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 6. If required, select the required Relay Type. In most cases ML Switch works well. Select Daisy chain only for the secondary battery in a series connection (i.e. NOT the battery to which the relay is connected to).
  • Page 27 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 11. Set the required alarm levels and Alarm Severities. Battery level 1, 2 and 3 can be used for State of Charge switching. 12. Click OK to close the Battery Alarm/Switch Settings window.
  • Page 28 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual The following steps configure the safety behavior. For example, a Stop Charge switch that stops a generator and/or battery charger. Or a Battery safety switch that pauses the charging process of an alternator.
  • Page 29 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 17. From the Control Interface drop-down list, select the required MLI Ultra unit (in our example there is only 1 MLI Ultra unit). 18. From the Control Input drop-down list, select Stop Charge (or Battery Safety when configuring a Battery Safety circuit switch).
  • Page 30 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 22. From the Load drop-down list, select the required charger. 23. Set the State to Off. 24. Click the Timer/Advanced Settings button. 25. 'Stop Charge' circuit switch only: from the Control Type drop-down list, select Set Limit and click OK.

  • Page 31: Multiple Battery Systems

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 15. MULTIPLE BATTERY SYSTEMS CAUTION! Only create multiple battery systems with batteries of the same type and capacity. Make sure that all batteries are fully charged. In case of replacing, make sure that the batteries have been charged and have the same part numbers.

  • Page 32: Parallel Connection

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Parallel connection...
  • Page 33 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual System parts MLI Ultra battery Battery fuse in positive battery cable Safety relay MasterBus/CZone connection (see section Network wiring on pages 16 and 24) MasterBus compatible charger Fuse to protect the charger cable...

  • Page 34: Series Connection With One 48V Charger For Two 24V Batteries

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Series connection with one 48V charger for two 24V batteries Notes: • When two batteries share one ML Switch, for the secondary battery select the option Daisy chain from the Relay type drop down list. See section Configuration on page 18.
  • Page 35 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual System parts MLI Ultra battery Battery fuse in positive battery cable Safety relay MasterBus / CZone connection (see sections Network wiring on pages 16 and 24) MasterBus compatible charger Fuse to protect the charger cable...

  • Page 36: Set Up Clusters In Masteradjust

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Set up clusters in MasterAdjust At this moment, CZone does not support battery clustering. Preconditions: ✓ All batteries are fully charged before connecting in series. ✓ The batteries have the same product code and software version.
  • Page 37 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 6. Click the Confirm topology button. Notice the status of the cluster topology. It can be: - Approved; - Needs approval: the topology was not confirmed; - Not activated: the topology still requires activation;...

  • Page 38: Troubleshooting

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 16. TROUBLESHOOTING Failure Possible cause What to do No DC power A fuse has blown Check all fuses and replace if necessary available A cable or cable connection is Check all cables and their connections.

  • Page 39: Technical Data

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual 17. TECHNICAL DATA Technical specifications MLI Ultra 12/2750 MLI Ultra 12/5500 MLI Ultra 24/5500 Part number 66012750 66015500 66025500 Nominal voltage No load voltage, fully charged 13.2V 13.2V 26.4V Nominal capacity (Cn)
  • Page 40 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual MLI Ultra 12/2750 MLI Ultra 12/5500 MLI Ultra 24/5500 Standards, approvals & CE, E-Mark, UN38.3 listings Interfacing MasterBus connectivity Powering capabilities for MasterBus CZone External disconnect switch Yes, MANDATORY, direct connection for safety relay...

  • Page 41: Characteristics

    MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Characteristics Battery discharge characteristics and battery capacity at ambient temperature 25ºC/77ºF • 12/2750 0.5C 0.3C Remaining battery capacity (Ah) • 12/5500 0.5C 0.3C Remaining battery capacity (Ah) • 24/5500 0.5C 0.3C...
  • Page 42 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Capacity retention over lifetime at ambient temperature 25ºC/77ºF 100% DoD 80% DoD 50% DoD Number of cycles Capacity retention at different cell temperatures Available capacity Cell temperature (°C)* Cell temperatures are not necessarily equal to the ambient temperature of the battery! Cycle life retention at different ambient temperatures Ambient temperature (°C)
  • Page 43 MLI Ultra 12/2750, 12/5500, 24/5500 – User and Installation Manual Self-discharge in reflection to the storage temperature 40°C / 140°F 30°C / 86°F 25°C / 77°F 20°C / 68°F Storage in months* Provided that MasterBus power is off and there is no communication to the BMS.
  • Page 44 Customer Service Customer Service Customer Service Phone: +31 (0) 20 34 22 100 Phone: +1 800 307 6702, Option 1 Phone: +64 9 415 7261 Option 1 Email: info@mastervolt.com Email: orderentry@marinco.com Email: enquiries@bepmarine.com Technical Support Technical Support Technical Support Phone: +31 (0) 20 34 22 100...

This manual is also suitable for:

Mli ultra 12/5500Mli ultra 24/5500

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