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USERS MANUAL / GEBRUIKERSHANDLEIDING
BETRIEBSANLEITUNG / MANUEL D'UTILISATION
MANUAL DE UTILIZACION / INSTRUZIONI PER L'USO
Lithium-ion Battery
MASTERVOLT
Snijdersbergweg 93
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
MLi Ultra 12/2500
MLi Ultra 12/5000
MLi Ultra 24/5000
ENGLISH:
NEDERLANDS:
DEUTSCH:
FRANÇAIS:
CASTELLANO:
ITALIANO:
Copyright © 2014 Mastervolt, 10000005784/04 April 2014
PAGE 1
PAGINA 33
SEITE 65
PAGINA 97
PAGINA 129
PAGINA 161
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Table of Contents
Related Manuals for Mastervolt MLi Ultra 12/2500
Summary of Contents for Mastervolt MLi Ultra 12/2500
- Page 1 MLi Ultra 24/5000 ENGLISH: PAGE 1 NEDERLANDS: PAGINA 33 MASTERVOLT DEUTSCH: SEITE 65 Snijdersbergweg 93 FRANÇAIS: PAGINA 97 1105 AN Amsterdam CASTELLANO: PAGINA 129 The Netherlands ITALIANO: PAGINA 161 Tel.: +31-20-3422100 Fax.: +31-20-6971006 www.mastervolt.com Copyright © 2014 Mastervolt, 10000005784/04 April 2014...
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Page 2: Delivery Contents
OVERVIEW The MLi Ultra 12/2500, MLi Ultra 12/5000 and MLi Ultra 12/5000 are part of the Mastervolt MLi Ultra series of Lithium Ion batteries. These batteries are equipped with an integrated cell management system which features: ... -
Page 3: Table Of Contents
TABLE OF CONTENTS Copyright © 2014 Mastervolt. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Mastervolt is prohibited. TABLE OF CONTENTS: 10000005784/04 April 2014 ... - Page 4 Dimensions ............................... 30 10.3 Charge, discharge characteristic ........................31 10.4 Fuse to cable size ............................31 EC DECLARATION OF CONFORMITY ........................32 Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN...
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Page 5: Safety Guidelines And Measures
(22.0V). Note that this voltage range (11.0- non-spillable 14.6V or 22.0-29.2V) is larger than you may expect from other battery types such as lead- acid batteries. Be aware that these voltages EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 6: General Information
Battery, next to the grip handle (see figure 2-1). Important technical information required for service, maintenance & secondary delivery of parts can be derived from the identification label. CAUTION! Never remove the identification label. Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 7: Use For Intended Purpose
Mastervolt original spare parts. responsible for any claims arising from the use of the Li- ion Battery in the life support equipment. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 8: Operation
Other (for instance non-Mastervolt) charging devices will be switched off for 10 minutes before they resume charging. Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 9: Battery Safety Event
LOCK OFF To prevent remote operation Rotate knob on top of the safety relay to right EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 10: Installation
Keep at least 1 cm between two Li-ion batteries for air flow. The Li-ion battery must be secured to its foundation. Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 11: Minimum Safety Requirements
(5). If the safety relay (3) disconnects due to a Battery Safety event, there is no battery power available for the loads. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 12: Safety Relay And Battery Fuse
C. Brown relay wire, U close D. Red relay wire (+) E. Yellow relay wire (not used) Figure 4-2: Connection of the Safety relay and battery fuse Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 13: Charger Settings
WARNING During the entire installation procedure: The safety relay must remain in LOCK OFF position The battery fuse should not be placed EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 14: System With A Mastervolt Mass Charger Or Chargemaster
Continue with chapter 5 Configuration Event 1 (obligatory) Event source Stop charge Event target CHG Mass Charger / CHG ChargeMaster Event command Float Event data Copy Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 15: System With Mastervolt Alpha Pro Ii Regulator
The Event target is the Alpha Pro II (APR Alpha Pro MB). At the Stop charge event, the Event command Continue with chapter 5 EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 16: System With A Mastervolt Mass Combi
Stop Charge event ends and charging is resumed. Configuration Event 1 (obligatory) Continue with chapter 5 Event source Stop Charge Event target INT Mass Combi Event command Charger Event data Copy invert Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 17: Non-Mastervolt Charging Devices Up To 6A Ac
Stop charge event Configuration Event 1 (obligatory) Continue with chapter 5 Event source Stop Charge Event target INT AC 1x6A Event command Activate Event data Copy invert EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 18: Non-Mastervolt Charging Devices Of More Than 6A Ac
Stop charge event Configuration Event 1 (obligatory) Continue with chapter 5 Event source Stop Charge Event target INT AC 1x6A Event command Activate Event data Copy invert Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 19: Commissioning
0 Amps. See figure 5-2. Now the Li-ion battery is ready for operation Figure 5-1: Buttons for closing and opening the relay Figure 5-2: Checking the current EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 20: Masterbus
Terminating device Never connect a non-MasterBus device to the device MasterBus network directly! This will void warranty of all MasterBus devices connected. Figure 6-2: Two Terminators Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 21: Masterbus: Monitoring And Configuration Of The Li-Ion Battery
Button to open the safety relay (switch Off) manually to check the correct operation of the safety relay (see chapter 5) This function should not be used during normal operation. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 22: Alarms
State of Charge level above which an event can be triggered, see 30-100% Events, Battery full Overvoltage Overvoltage level above which an event can be triggered, see 15.0V / 10.0-16.0V / Events, Overvoltage 30.0V 20.0-32.0V Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 23: Events
Data linked to the command. See Figure 6-6. Off, On, Copy, Copy Invert, Toggle Event 2 to 63 Up to 63 events are configurable on the Li-ion battery. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 24: List Of Events Sources
Actual time > Timer 2 On and See Configuration - Timer for adjustment of the Actual time < Timer 2 Off and timer settings Stop on full is not triggered Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 25: List Of List Of Event Commands
The internal temperature of one of the individual cells is too high WARNING If a non-resettable Battery safety event occurs, the Li-ion battery is damaged. It shall be secured against further use. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 26: Trouble Shooting
(see section 6.2). Check if available. MasterBus network is configured as a ring Ring networks are not allowed. Check the network. connections of the network (section 6.2). Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 27: Maintenance, Decommissioning And Storage
In this setup the batteries can be kept at least 6 replaced or paralleled batteries. months without maintenance. After reconnection: MasterBus events need to be reprogrammed for each replaced battery. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 28: Ordering Information
77050200 50 pcs. MasterBus connectors 77050000 Complete set to assemble MasterBus cables. Delivery includes: 100m / 330ft MasterBus cable, 50 pcs. modular jacks and crimping tool Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 29: Technical Information
** Temperatures below 5 ºC/ 41ºF and above 25 ºC/ 77 ºF may affect life time and cycle life. *** Trigger point for battery safety event **** Bulk/absorption phase should be terminated before current accepted by the battery < 0,015xC EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 30: Dimensions
Figure 10-1: Li-ion battery MLi Ultra 12/5000 and MLi Ultra 24/5000 dimensions in mm [inch] 13,41 7,75 Figure 10-2: Li-ion battery MLi Ultra 12/2500 dimensions in mm [inch] Copyright © 2014 Mastervolt / April 2014 / Lithium-ion Battery MLi Ultra / EN... -
Page 31: Charge, Discharge Characteristic
Figure 10-5: Self discharge characteristic Li-ion battery MLi Ultra 12/5000 (24/5000) versus storage time 10.4 FUSE TO CABLE SIZE For fuses that comply with your cabling cross sections, we refer to ISO 10133:2000. EN / April 2014 / Lithium-ion Battery MLi Ultra / Copyright © 2014 Mastervolt... -
Page 32: Ec Declaration Of Conformity
Declare under our sole responsibility that Product: MLI Ultra Li-ion battery Model: MLI Ultra 12/2500 MLI Ultra 12/5000 MLI Ultra 24/5000 is in conformity with the provisions of the following EC directives: 2006/95/EC (Safety directive); the following harmonized standards have been applied: ...
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