Checkpoint GX15G11C3 Series Operating Manual

Pneumatic chemical injection pump

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Series GX15 Pneumatic Chemical Injection Pump
Operating Manual
Series GX15
Pneumatic Chemical Injection Pump
Operating Manual
Louisiana, US
Aberdeen, UK
Dubai, UAE
Ras Al Khaimah, UAE
21356 Marion Lane
Unit C2 Lombard Centre
Jebel Ali Free Zone | JAFZA 1 AB810
RAK Technology Park, Shed 2, Warehouses 7 & 8
Mandeville, LA 70471
Kirkhill Place, Kirkhill Industrial Estates
PO Box 262131
Al Hamra Industrial Zone
+1 (504) 340-0770
Dyce, Aberdeen, AB21 0GU Scotland
Dubai, United Arab Emirates
PO Box 54796
+44 (0) 1224 775205
+971 (04) 880-6278
+971 (04) 880-6278
Ras Al Khaimah, United Arab Emirates
+971 (07) 223-9961
USA
Page 1 of 12
CP-MAN-PRD-GX15
REV06
EFF. DATE 07/23/2019

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Summary of Contents for Checkpoint GX15G11C3 Series

  • Page 1 Series GX15 Pneumatic Chemical Injection Pump Operating Manual Series GX15 Pneumatic Chemical Injection Pump Operating Manual Louisiana, US Aberdeen, UK Dubai, UAE Ras Al Khaimah, UAE 21356 Marion Lane Unit C2 Lombard Centre Jebel Ali Free Zone | JAFZA 1 AB810 RAK Technology Park, Shed 2, Warehouses 7 &...
  • Page 2: Table Of Contents

    Series GX15 Pneumatic Chemical Injection Pump Operating Manual TABLE OF CONTENTS 1. PUMP INSTALLATION Process Design & Setup ........................3 Connecting the Chemical Supply ......................5 Connecting the Supply Gas ........................6 2. PUMP OPERATION Bleeding/Priming the Injector Head ....................7 Setting the Pump Stroke Rate ......................
  • Page 3: Pump Installation

    1.1.2 Referring to Figure 1, ensure that all necessary components are present in your injection system and are in good working order. All the components shown above are recommended by CheckPoint to maximize pump life and productivity. In the event that you have questions regarding best practices, or need to purchase additional...
  • Page 4 CheckPoint for assistance. Representatives are on staff & available to answer your process questions. Checkpoint Engineers are also available to assist in system design. The CP Engineered Solutions Department can be utilized for custom design and build options.
  • Page 5: Connecting The Chemical Supply

    NOTE: CheckPoint recommends using filtration to ensure a maximum particulate size of 140 microns. Multiple stages of filtration should be considered, depending upon the initial cleanliness level of the fluid media being pumped, to prevent cavitation and an increase in maintenance.
  • Page 6: Connecting The Supply Gas

    1.3.2 Liquids may be used as a driver fluid but pump speed will vary widely with the liquid viscosity. Call CheckPoint for performance data for the liquid you intend to use.
  • Page 7: Pump Operation

    Series GX15 Pneumatic Chemical Injection Pump Operating Manual 1.3.5 Faster pump speeds can be obtained by increasing the above minimum required gas inlet pressure. NOTE: To find the Amplification Ratio for your pump, please see Figure 2 below. NOTE: If the formula in Section 1.3.5 yields a result less than 20 PSIG (1.38 BARG), use a minimum supply pressure of 20 PSIG (1.38 BARG).
  • Page 8: Setting The Pump Stroke Rate

    Gauge Fill Valve. 2.2.4 With the CheckPoint pump running take note of the level of chemical in the gauge using the appropriate scale for the volume units to be measured. Usually the gauge will show liters on one scale and quarts or gallons on the other.
  • Page 9: Air/Gas Consumption

    This is a theoretical consumption rate that will vary depending on gas density and other actual field conditions. Air/Gas consumption can be minimized by using the minimum supply pressure required to achieve the target application. Please contact CheckPoint for assistance estimating optimal supply pressure and associated consumption rate for a particular application.
  • Page 10: Pump Maintenance

    Set the lubricator rate as low as possible, one to two drops per minute, unless cold conditions dictate more in order to prevent freezing of the gas supply. CheckPoint offers both a small and a large in-line lubricator;...
  • Page 11: Troubleshooting

    O-rings, which corrects all but the most severe check problems. Corrosion of the valve seat, retainer or poppet indicates an incorrect check valve material. Please contact CheckPoint to request chemical compatibility information. NOTE:...
  • Page 12: Pump Strokes Erratically

    CheckPoint offers exchange programs to keep you in service We will ship you a rebuilt pump, which you will be able to install prior to sending us your existing pump. Upon receipt of your pump, we will tear it down, rebuild, and report our findings.

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Gx15 seriesGx15g12c3 series

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