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Checkpoint ATP Series Operating Manual

Electric chemical injection pump
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Series ATP Reciprocating Drive - Dual or Single Head
With Adjustable Stroke Length
Operating Manual
Series ATP
Electric Chemical Injection Pump
Operating Manual
CheckPoint Headquarters
CheckPoint UK
CP Pumps & Systems FZE
21356 Marion Lane
C2 Lombard Centre
Shed 2, Warehouses 7 & 8
Mandeville, Louisiana 70471
Kirkhill Place, Kirkhill Industrial Estate
RAK Technology Park | P.O. Box 54796
United States of America
Dyce, Aberdeen AB21 0GU Scotland
Ras Al Khaimah | UAE
+1 (504) 340-0770
+44 (0)1224 775205
+971 (4) 8806278
CP-MAN-PRD-ATP
REV00
EFF. DATE 04/01/19
Page 1 of 12

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Summary of Contents for Checkpoint ATP Series

  • Page 1 Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual Series ATP Electric Chemical Injection Pump Operating Manual CheckPoint Headquarters CheckPoint UK CP Pumps & Systems FZE 21356 Marion Lane C2 Lombard Centre Shed 2, Warehouses 7 & 8...

  • Page 2: Table Of Contents

    Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual TABLE OF CONTENTS 1. SYSTEM REQUIREMENTS Inspection ..............................3 Storage................................. 3 Unpacking..............................3 Safety ................................3 Location ............................... 3 Typical Installation Schematic ........................4 Connect chemical and process lines to checks ..................4 2.

  • Page 3: System Requirements

    1.3 Unpacking The ATP pump can be shipped as a single-head or dual-head pump. Please ensure that unpackaged pumps are securely placed in a safe area. Refer to the CheckPoint Quick Setup Guide for installation of the ATP pump. 1.4 Safety The Series ATP can produce high rod loads.

  • Page 4: Typical Installation Schematic

    6. Discharge Line Block Valve 9. Discharge Pressure Gauge All items in Figure 1 can be purchased from CheckPoint. Call today for our latest prices on pumps, gauges, packages and other components. *CheckPoint OEM products 1.7 Connect chemical and process lines to checks Always clean suction lines and check chemical containers to ensure that they are free of all foreign matter, sand, sludge, or chemical buildup.

  • Page 5: Motor Installation

    A presuction in-line chemical filter is strongly recommended to prevent early packing failure. Abrasive particles carried into the pump through suction plumbing is a common cause of packing failure. CheckPoint offers a range of chemical filters suitable for use with the Series ATP pump. 1.7.1 Suction Check The attach point is a ¼”...

  • Page 6: Injection Head Assembly

    Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual 3. INJECTION HEAD ASSEMBLY The base-level Series ATP pump assembly comes with a single head attached to the drive assembly (shown in Figure 2). FIGURE 2: INJECTION HEAD ASSEMBLY *Motor and Base Removed for Clarity CP-MAN-PRD-ATP REV00...

  • Page 7: Adding An Injection Head

    Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual 3.1 Adding an Injection Head. The base model Series ATP comes with a single head but can be easily converted to a double-headed configuration. You will need the following assemblies: Figure 3: Head Assembly - Typical Figure 4: Retainer Assembly –...
  • Page 8 Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual 3.1.2 Install plunger, snap ring, and screw assembly. Loosen the clamp screw approximately ½-turn. • Screw the adjusting nut into the retainer assembly. • NOTE: The adjusting nut screwed in until it bottoms out on the end plate is full-stroke.

  • Page 9: Stroke Length Adjustment

    Series ATP Reciprocating Drive - Dual or Single Head With Adjustable Stroke Length Operating Manual 3.1.3 Attach head assembly Remove the two head bolts and install the thru drive housing wall. • Add the approved grease on the tip of the plunger. •...

  • Page 10: Operation

    FIGURE 9: SHOWN AT 50% STROKE End Plate 5. OPERATION The CheckPoint Series ATP drive requires no additional lubrication. The cam bearing is sealed, and the guide rods have sufficient grease in the carriage assembly prior to shipment. Pump Flow Rate – DC Motor The flow rate can be adjusted by changing the motor rpm and by changing the stroke length.

  • Page 11: Initial Startup

    6.1.2 Ensure that the required amount of power is supplied to the motor and that the motor is turned on. 6.1.3 Check to see if the motor power is too low. 6.1.4 Ensure proper motor sizing for the particular application. Contact CheckPoint or your Authorized CheckPoint Distributor for sizing assistance.

  • Page 12: Miscellaneous

    6.3.1 CheckPoint offers exchange programs to keep you in service. 6.3.2 CheckPoint will ship you a rebuilt pump, which you will be able to install prior to sending us your existing pump. Upon receipt of your pump, we will tear it down, rebuild it, and report to you our findings. We offer a fixed- price exchange plan, an actual-cost plan, and a consigned exchange plan.

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