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Operation of this machine without periodic maintenance could cause it to malfunction. For more information please contact your JCB Dealer. Please see operator manual for full details.
Intended use General > Machine Type – Heavy Excavator > Self propelled machine with a tracked undercarriage > 360° revolving upper structure with boom, dipper, bucket and slew mechanism Intended Use > The machine is intended to be used in normal conditions for the applications and in the environmental condition as described in the operators manual >...
Lifting points Fig 4 A Lifting points B Lifting decal Note: The correct lifting positions are identified on the machine by their decals (B): Please see operator manual for full details.
Cab layout & controls Fig 5 A Track controls L Fire extinguisher (option) B Display unit M Option switches C Keypad 1 N Winter control panel (option) D Dozer control (option) P Left hand pod E Right joystick Q Operators seat F Dial control panel R Left hand joystick G Display control panel...
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Instrument panel Fig 6 A Upper ribbon icons J Power band B Ambient temperature K Lower ribbon HVAC (Heating Ventilation Air Conditioning) icons C Clock L HVAC/Fan speed D Machine hours M Fuel level gauge E Camera screen (if camera mode selected) N Coolant temperature gauge F Volume or phone/media P DEF fluid level gauge...
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Rotary controller 1 Fig 8 A Rotary media volume control: Rotate clockwise to increase, anti-clockwise to decrease. Push to mute. B Rotary media track/source control: Rotate clockwise to skip forward, anti-clockwise to skip backwards. Push to select source. C Engine start/stop button. D Rotary wiper control: Wiper off, intermediate 1, intermediate 2, continuous.
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Rotary controller 2 Fig 9 A Quick hitch confirm button B Lift mode on/off button C Overload warning on/off button D Quickhitch lock/unlock button E Rotary control F Back button G Home button Keypad 1 Fig 10 A Slew lock on/off button B Beacon on/off button C Camera button D Controls isolate button.
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Keypad 2 Fig 11 A Call accept/reject/end button Immobiliser key number 2 B Boom float button Immobiliser key number 4 C Exhaust filter button, Immobiliser key number 6. Press the button to initiate or defer SCR (Selective Catalytic Reduction) D Aux 1 button. Immobiliser key number 8 E Aux 2 button.
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Pedals and controls LH Joystick (ISO control pattern) Fig 12 A Boom slew priority B Horn C Hot key D Proportional Auxiliary Control high flow (option) Left: Slew to the left Right: Slew to the right Forward: Move the dipper outwards Backward: Move the dipper inwards Please see operator manual for full details.
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Pedals and controls RH Joystick (ISO control pattern) Fig 13 A Proportional auxiliary control low flow (option) B 2 - speed tracking C One touch engine idle D Power boost Backward: Raise the boom Forward (lower the boom) Left: Fill the bucket Right: Empty the bucket 210X 220X...
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Pedals and controls Track levers Fig 14 A Left track lever B Right track lever C Right track pedal D Left travel pedal E Footrests TAB boom controls (option) Fig 15 A Pedal B Ram Heel end of pedal: Extend the ram To end of the pedal: Retract the ram Please see operator manual for full details.
Start up sequence Insert Isolator Key Check Isolation Lever Engage Seat Belt Insert isolator key (A) and turn Ensure the hydraulic isolation Engage seat belt (A) into latch in a clockwise direction. lever is in the lower position (B). (B) before starting machine. Engine Pre Heat Disarm Immobiliser Start Machine...
Shutdown and auxiliary venting Shutdown sequence Park machine up Leave and secure Isolate machine Park machine on solid level Switch off all switches. Leave Turn isolator key anti-clockwise ground with the attachment and machine using the handrails and remove key. dozer (if fitted) on the ground.
Hydraulic quick hitch Standard attachments Start unlock process Confirm process Indicator To start quick hitch unlock Switch (B) will flash and the process ensure hydraulics buzzer will sound constantly for When the sequence is are live then press quick hitch 5 seconds indicating confirmation confirmed the confirmation sequence button (A).
Lifting mode Mode selection Power band adjustment Overload alarm Activate button (A) on In lift mode the power band Overload warning alarm controller 2. adjusts from A to B. is automatically activated, highlighted on screen by (A). Autoidle de-activate Disable lift mode Autoidle de-activates when in To disable lift mode press lift mode, symbol B will not be...
Maintenance position Fig 16 A Excavator End Park the machine on solid, level ground, with the upper structure parallel to the undercarriage. If necessary, lower the dozer blade. Lower the excavator end to ground. Stop the engine. Remove the ignition key. Release the hydraulic pressure and the tank pressure.
Service/Maintenance Schedule Daily Checks (10h) Check Check condition of attachments / optional equipment Visual check Grease attachments / optional equipment as required Lubricate Clean bodywork and framework Clean Check condition of bodywork and framework Visual check Check condition of cab/canopy including seat belt Visual check Check engine for leaks and oil level Visual check...
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Service & Maintenance Points Fig 17 A Air filter B Fuse box C Batteries D Battery isolator E Window washer fluid bottle F Radiator(s) Fig 18 A Main fuel filter B Engine oil filter C Lubricity filter (option) D Fuel sedimenter E Hydraulic oil level indicator F Fuel tap G Water separator...
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Service & Maintenance Points Fig 20 A DEF (Diesel Exhaust Fluid) filler cap B Diesel fuel filler cap C Hydraulic oil filler cap D Engine oil dip stick E Engine oil filler cap F Coolant expansion tank G Slew gearbox filler H Slew gearbox dipstick J Blower booster filter (option) K Slew gear grease bath...
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Service & Maintenance Points Upper step – DEF filler access Fig 22 A Latch B Cover C DEF tank filler cap Lower step – Toolbox/refuel pump access (if fitted) Fig 23 A Fuel hose B Close-off valve C Switch 210X 220X...
All other grease As required JCB Special HP Grease 4003/2006 12.5kg JCB part numbers are liable to change and may also vary by region. For the latest information, always check with your dealer/distributor. Please see operator manual for full details.
Troubleshooting/FAQs Issue / FAQ Resolution / Answer Ensure that the start-up sequence has been followed (Page 17). If the machine is fitted with an immobiliser make sure the My machine will not start correct pin has been entered. If the machine still will not start contact dealer. Make sure that the isolation lever is in the upper position (page 17).
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Troubleshooting/FAQs Issue / FAQ Resolution / Answer Can I open the quickhitch with The quickhitch can be opened with the attachment on the the attachment on the ground? ground using the quickhitch override feature (Page 19). Why is there an audible buzzer The lift overload warning system has detected a load that is near the in the cab when I am lifting a limits of the machine, reduce the load to prevent overturn (Page 20).
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They should not therefore be relied upon in relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories.