1. Manuals
  2. Brands
  3. jcb Manuals
  4. Compact Loader
  5. 2CX
  6. Service manual

jcb 2CX Service Manual

Backhoe loader
Hide thumbs Also See for 2CX:
Table of Contents

Advertisement

Quick Links

Service Manual
Part Number
Machine Model
9803/7110
2CX, 2DX
210, 212
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
Backhoe Loader
Publication No.
S2-eng
Serial Numbers
657001 to 763230
481196 Onwards
World Class
Customer Support

Advertisement

Table of Contents
loading

Related Manuals for jcb 2CX

Summary of Contents for jcb 2CX

  • Page 1 Customer Support Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
  • Page 2 Brakes 763230 & 481196 Onwards Steering PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB SERVICE; © WORLD PARTS CENTRE, Engine CHEADLE ROAD, UTTOXETER, ST14 7BS ENGLAND Tel. ROCESTER (01889) 590312 PRINTED IN ENGLAND Publication No. 9803/7110 Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...
  • Page 3 Machine Nomenclature In this Service Manual, reference is made to machine models, e.g. 2CX, 2DX, these are European machine model names. North American machine models have different names, the table below shows the European and the equivalent North American nomenclature.

  • Page 4: Table Of Contents

    2 - 1 Service Tools Numerical List 3 - 1 Service Tools Electrics 4 - 1 Hydraulics 4 - 2 Transmission 4 - 5 Engine 4 - 7 Sealing and Retaining Compounds 5 - 1 9803/7110 Issue 1 Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...

  • Page 5: Machine Identification Plate

    G Machine Serial Number: Typical Engine Identification Number 50262 500405 A Engine Type AB = 4 cylinder turbo B Build Number C Country of Origin D Engine Sequence Number E Year of Manufacture S227230 9803/7110 Issue 3* Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...

  • Page 6: Unit Identification

    The Syncro Shuttle serial number is stamped on a label The front axle serial number is stamped on a plate mounted which is mounted to the rear face of the unit. to the rear face of the axle, as shown below. 175520 9803/7110 Issue 1 Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...

  • Page 7: Torque Settings

    (10) (12) (16) (20) (24) (30) 1633 1205 (36) 2854 2105 Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. 9803/7110 Issue 1 Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...

  • Page 8: Service Tools Numerical List

    892/00285 Hydraulic Oil Temperature Probe 4 - 3 1612/0006 Adapter 4 - 4 892/00286 Surface Temperature Probe 4 - 3 2401/0103 ‘O’ Ring 4 - 5 892/00298 Fluke Meter 85 4 - 3 9803/7110 Issue 7* Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...
  • Page 9 4 - 2A 993/68109 Adaptor - M20 x M12 4 - 2A 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder) 4 - 2A 993/68111 Adaptor - M20 x 1/2" UNF 4 - 2A 9803/7110 Issue 2* Find manuals at http://best-manuals.com/search?&s=JCB-9803-7110...

  • Page 10: Service Tools

    2 required to handle large panes of glass. No plug supplied. Note: 110V models available upon Ensure suction cups are protected from damage request - contact JCB Technical Service. during storage. JCB part number: JCB part number - 892/00842...
  • Page 11 'L' Blades - 25 mm (1 in) cut - replacement blades for cut-out knife (above). JCB part number - 992/12801 (unit quantity = 5 off) Glass Extractor (Handles) - used with braided cutting wire (below) to cut out broken glass.

  • Page 12: Electrics

    Service Tools (cont'd) Section B - Body & Framework Rubber Spacer Blocks - used to provide the correct set clearance between glass edge and cab frame. JCB part number - 926/15500 Nylon Spatula (unit quantity = 500 off) general tool...
  • Page 13 Section 1 General Information Section 1 4 - 4 4 - 4 Service Tools (cont'd) Section E - Hydraulics Hydraulic Circuit Pressure Test Kit 892/00253 Pressure Test Kit 892/00201 Replacement Gauge 0-20 bar (0-300 lbf/in 892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in 892/00203 Replacement Gauge 0-400 bar (0-6000 lbf/in 892/00254 Replacement Hose 892/00347 Gauge Connector...
  • Page 14 Section 1 General Information Section 1 4 - 5 4 - 5 Service Tools (cont'd) Section E - Hydraulics Tool Components for Hamworthy A.R.V. testing 892/00252 Test Block for A.R.V. 992/02400 Tee-piece 1606/0003 Adapter 3/8 in. x 1/4 in. BSP 1406/0011 Bonded Washer 2401/0103...
  • Page 15 Section 1 General Information Section 1 4 - 6 4 - 6 Service Tools (cont'd) Section E - Hydraulics S191750 S216250 892/00180 Seal Fitting Tool for fitting 'O' ring and kin ring to Danfoss Orbitrol Unit 892/00181 Replacement Plastic Boss * 892/003334 Ram Seal Fitting Tool Female Cone Blanking Plug Male Cone Blanking Cap...
  • Page 16 Section 1 General Information Section 1 4 - 6A 4 - 6A Service Tools (cont'd) Section E - Hydraulics 11 o S338410 10mm 20mm Ram Seal Protection Sleeves 892/01016 For 25 mm Rod Diameter 892/01017 For 30 mm Rod Diameter 892/01018 For 40 mm Rod Diameter 892/01019...

  • Page 17: Transmission

    Section 1 General Information Section 1 4 - 7 4 - 7 Service Tools (cont'd) Section F - Transmission 892/00179 Bearing Press (use with appropriate adapters) 892/00812 Drive Coupling Spanner for front and rear axle yoke couplings and for 4WD output coupling on Syncro Shuttle S107750 S188200...
  • Page 18 Section 1 General Information Section 1 4 - 8 4 - 8 Service Tools (cont'd) Section F - Transmission 992/04000 Torque Multiplier (use in conjunction with a torque wrench to give a 5:1 multiplication when tightening pinion nuts) S197030 992/00800 Extractor for removing front axle pivot pin 892/00174 Measuring Cup - Pinion Head Bearing...

  • Page 19: Engine

    Section 1 General Information Section 1 4 - 9 4 - 9 Service Tools (cont'd) Section K - Engine 892/00041 De-glazing Tool for Cylinder Bores (to assist bedding-in of new piston rings) Note: For other engine tools refer to the Engine Service Manual.

  • Page 20: Sealing And Retaining Compounds

    JCB Multi-Gasket A medium strength sealant suitable for all sizes of gasket flanges, and for hydraulic fittings of 25-65mm diameter. 4102/1212 JCB High Strength Threadlocker A high strength locking fluid for use with threaded components. 4102/0551 JCB Retainer (High Strength) For all retaining parts which are unlikely to be dismantled.
  • Page 21 Section 2 Care & Safety Section 2 1 - 1 1 - 1 Contents Page No. Safety Notices 1 - 1 General Safety 2 - 1 Operating Safety 3 - 1 Maintenance Safety 4 - 1 Safety Decals 5 - 1 9803/7110 Issue 1...

  • Page 22: Safety Notices

    Section 2 Care & Safety Section 2 1 - 1 1 - 1 Safety Notices In this publication and on the machine, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. DANGER Denotes an extreme hazard exists.

  • Page 23: General Safety

    2 - 1 All construction and agricultural equipment can be hazardous. When a JCB machine is correctly operated and properly maintained, it is a safe machine to work with. But when it is carelessly operated or poorly maintained it can become a danger to you (the operator) and others.

  • Page 24: Operating Safety

    Section 2 Care & Safety Section 2 3 - 1 3 - 1 Operating Safety ! WARNING ! WARNING ROPS/FOPS Structure Machine Condition The machine is fitted with a Roll Over Protection Structure A defective machine can injure you or others. Do not operate (ROPS) and a Falling Objects Protection Structure (FOPS).

  • Page 25: Maintenance Safety

    Do not weld cast Make sure there is good ventilation in closed areas where iron. Contact your JCB dealer for advice before modifying batteries are being used or charged. Do not check the the machine.
  • Page 26 Section 2 Care & Safety Section 2 4 - 2 4 - 2 Maintenance Safety (cont'd) ! WARNING ! WARNING Fires Diesel Fuel If your machine is equipped with a fire extinguisher, make Diesel fuel is flammable; keep naked flames away from the sure it is checked regularly.
  • Page 27 To protect your eyes, wear goggles when Fluoroelastomeric Materials using a wire brush to clean components. Certain seals and gaskets (e.g. crankshaft oil seal) on JCB HYD 1-3 machines contain fluoroelastomeric materials such as Viton, Fluorel and Technoflon. Fluoroelastomeric materials...

  • Page 28: Safety Decals

    The decals and their attachment points are shown on the following page. Each decal has a part number printed on it, use this number to order a new decal from your JCB dealer. ! WARNING If you need eye-glasses for reading, make sure you wear them when reading the safety decals.
  • Page 29 Section 2 Care & Safety Section 2 5 - 2 5 - 2 Safety Decals (cont'd) S198220 9803/7110 Issue 3...
  • Page 30 Section 2 Care & Safety Section 2 5 - 3 5 - 3 Safety Decals (cont'd) 210S 187740/1 9803/7110 Issue 1...
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

2dx210212657001763230481196

Table of Contents