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Baxi Fires Division Dream BR660VA Installer's Manual

Power flue inset gas fire
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5113131/01
INSTALLER GUIDE
Model BR660VA
POWER FLUE INSET GAS FIRE
Fitted with
Anthem,
Camden,
Dream
or
Sonnet Plus
fascia
(GC No. 32-032-44)
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0591149 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
We trust that this guide gives sufficient details to enable this appliance to be installed
and maintained satisfactorily. However, if further information is required, our
Baxi Fires Division Technical Helpline will be pleased to help.
Telephone 08706 061 065 (National call rates apply in the United Kingdom)
In the Republic of Ireland telephone 0044 08706 061 065
owner
INSTALLER: Please leave this guide with the
© Baxi Heating U.K. Ltd.

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Summary of Contents for Baxi Fires Division Dream BR660VA

  • Page 1 We trust that this guide gives sufficient details to enable this appliance to be installed and maintained satisfactorily. However, if further information is required, our Baxi Fires Division Technical Helpline will be pleased to help. Telephone 08706 061 065 (National call rates apply in the United Kingdom)
  • Page 2 BS EN ISO 9001 quality system accepted by the British Standards Institute. The Highest Standards Baxi Fires Division is a member of the Society of British Gas Industries which works to ensure high standards of safety, quality and performance. Careful Installation Baxi Fires Division is a CORGI registered company.

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 4 2. APPLIANCE DATA 4 3. GENERAL INSTALLATION REQUIREMENTS 5 4. APPLIANCE DIMENSIONS 12 5. UNPACKING 14 6. PREPARING FOR INSTALLATION 16 7. WALL PREPARATION 17 8. INSTALLATION OF ELECTRICS, FIREBOX AND FAN BOX 22 9.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling The lifting weight of this appliance is as below: - Heat Engine (kg) Fan Box (kg) Fascia / firefront (kg) Total (kg) Anthem 2.01...

  • Page 5: General Installation Requirements

    INSTALLER GUIDE Protective clothing is not required when handling these articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. This appliance does not contain any component manufactured from asbestos or asbestos related products.
  • Page 6 INSTALLER GUIDE a) All the relevant parts of local regulations. b) The current edition of the Building Regulations issued by the Department of the Environment and the Welsh Office or the Building Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development Department. c) All relevant codes of practice.
  • Page 7 INSTALLER GUIDE discourage the placing of carpets or rugs over it. The surface of the hearth must be sufficiently flat to enable the bottom of the front casting to be aligned horizontally. Any excessive unevenness (uneven tiles, Cotswold stone, etc.) should be rectified. 3.1.6 The appliance must not stand on combustible materials or carpets.
  • Page 8 INSTALLER GUIDE 3.1.8 The minimum height from the top surface of the hearth to the underside of any shelf made from wood or other combustible materials is detailed below. ! For a shelf up to 150mm deep: Minimum height = 700mm. ! For a shelf deeper than 150mm: 700mm + 12.5mm for every 25mm depth over 150mm (See Graph 1).
  • Page 9 INSTALLER GUIDE 3.1.12 Normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and in IE reference should be made to the current edition of IS 813 “Domestic gas Installations”...
  • Page 10 INSTALLER GUIDE Dimension Terminal Position Minimum Directly below an opening, air brick, opening window etc. 300mm Above an opening, air brick, opening window etc. 300mm Horizontally to an opening, air brick, opening window etc. 300mm Below gutters, soil pipes or drain pipes 75mm Below eaves 200mm...
  • Page 11 INSTALLER GUIDE Figure 3 Figure 4 Page 11...

  • Page 12: Appliance Dimensions

    INSTALLER GUIDE 4. APPLIANCE DIMENSIONS Figure 5. Appliance dimensions (Shown with Sonnet Plus fascia) Page 12...
  • Page 13 INSTALLER GUIDE Sonnet Plus Anthem & Dream Camden 470mm 492mm 518mm Sonnet Plus, Anthem & Camden Dream 600mm 636mm 325mm 525mm 350mm 235mm 125mm 475mm 53mm 550mm 600mm Max. (Flue tube uncut) 150mm min. 205mm when sited outside wall M (Fan box projection) 55mm when recessed in outer wall 285mm O (Flue tube diameter)

  • Page 14: Unpacking

    INSTALLER GUIDE 5. UNPACKING The pack contains: Section 2 - Anthem: Burner & firebox unit with 1 Fascia pack (Contains three separate attached Rockwool jacket pieces and six magnets) Fan box assembly 1 Firefront casting Flue duct 1 Bottom front cover casting Ceramic fuel effect pack (Not shown) Section 2 - Dream:...
  • Page 15 INSTALLER GUIDE Page 15...

  • Page 16: Preparing For Installation

    INSTALLER GUIDE 6. PREPARING FOR INSTALLATION Check ignition spark. Before attempting to install, it is worth checking that the piezo electric spark ignition system operates satisfactorily. To initiate the spark, depress the control knob and while keeping it depressed, turn anticlockwise through approximately 60°...

  • Page 17: Wall Preparation

    INSTALLER GUIDE 7. WALL PREPARATION 7.1 General. 1. Make sure that the installation will comply with all the relevant requirements in part 3 of this manual. 2. Attempt to keep the hole sizes as close to the minimum dimensions as possible in order to minimise the sealing required 3.
  • Page 18 INSTALLER GUIDE front flanges of the fire box and the appliance fascia will abut the front surface of the wall. 2. The non-combustible hearth must project at least 345mm in front of the convection box front flanges and be at least 625mm wide (Figure 1). The recess in the inner wall for the fire box should be to the size shown in figure 1.
  • Page 19 INSTALLER GUIDE See wall preparation for flue tube. The cavity should be sealed where the opening has been cut. We recommend filling fully across the cavity with Rockwool or equivalent to at least 100mm all around the flue tube. Fill at the bottom of the opening to the level of the hearth/fireplace floor. It may be simplest to back fill the cavity with the insulation material and then cut through the insulation to the size of the flue box hole.
  • Page 20 INSTALLER GUIDE finished floor is known. The height from this surface to the flue hole centre is shown in figure 15. 3. If a loose hearth or plinth is to be used, the height from its top surface must be used when determining the flue height.
  • Page 21 INSTALLER GUIDE not be closer than 25mm to combustible material and must be lined with steel sleeve not less than 0.5mm thick (See figure 14). The sleeve can be made by coiling a piece of sheet steel to between 125mm & 127mm outside dia. and fitting it to the combustible parts of the construction.

  • Page 22: Installation Of Electrics, Firebox And Fan Box

    INSTALLER GUIDE recommended. The groove should be cut in the lower left hand side of the hole. (Electrical control assembly side). See figure 16. Alternatively, a separate electronic cable access hole of 25mm may be preferred, and should be positioned as shown in figure 17.
  • Page 23 INSTALLER GUIDE shown below in figure 18. Note : Use aluminium tape provided to seal adjoining edges of the jacket as shown, unless cable fixing method is to be used, in which case, tape up after cables are in position. Now connect the wiring loom at the firebox end, the eight pin connector is located on the lower left hand side of the...
  • Page 24 INSTALLER GUIDE 8.2 Securing firebox to wall using fixing brackets 1. Loose assemble the two fixing brackets provided (See figure 20) using the screws provided. 2. Offer fire up to wall. 3. Establish the final location of firebox, and secure fixing brackets accordingly.
  • Page 25 INSTALLER GUIDE If the fan box is to be sited totally outside the wall fit the brackets with the short flanges flush with the air intake end of the fan box (See figure 22). If the fan box is to be recessed by 150mm into the wall then fit the brackets with the short legs 50mm from the air outlet face of the fan box (See figure 23).
  • Page 26 INSTALLER GUIDE 13. Stow the excess cable as shown in figure 25. Leave about 200mm of free length for fan motor connection. Secure the stowed cable inside the fan box with cable ties. 8.4 Electrical installation 1. Install a power supply at a switched fuse having a minimum separation of 3mm at all poles.
  • Page 27 INSTALLER GUIDE 6. Locate the cable loom earth tags and secure to the fan box earth stud using the M4 nut and shakeproof washer supplied. Connect the cable loom to the pressure switch (See figure 28). 7. Replace the fan unit taking care not to snag or otherwise damage the electrical fitments.
  • Page 28 INSTALLER GUIDE 8.6 Electrical test. Switch on power supply to the appliance. The red indicator light at the left side of the burner should be on. Press and hold in the “on” switch at the front of the burner. Within a few seconds, the Fan motor should start and the indicator light should go out.

  • Page 29: Gas Supply Installation

    INSTALLER GUIDE 8.7 Terminal guarding Position the terminal guard to wall, align and ensure equal clearances around fan box. Mark off the four fixing positions on wall. Remove the terminal guard and drill at the marked positions, four holes using a no. 10 drill. Insert wall plugs, reposition the terminal guard and secure to wall using four screws supplied.
  • Page 30 INSTALLER GUIDE Release the “on” switch. The fan should continue to run. Depress the control knob and turn anticlockwise partially towards the “PILOT/IGN” position until some resistance is felt. Keep depressed at this position to purge air from the system then, while keeping it depressed, turn fully to the “PILOT/IGN” position. A spark should be generated at the pilot while turning.

  • Page 31: Fitting The Ceramics

    INSTALLER GUIDE 10. FITTING THE CERAMICS The installer and owner guide for the ceramic fuel effect is supplied with the ceramic fuel effect. It is important that the installer and owner guide for the ceramic fuel effect be placed inside or attached to this guide and handed to the customer following completion of the ‘final review’...
  • Page 32 INSTALLER GUIDE 11.2 Fitting the Anthem and Camden fascia. 1. The fascia is supplied in three pieces. Carefully remove the three fascia pieces from the packaging. Remove any protective film. 2. The magnets used to locate each fascia trim should already be positioned on the rear of each trim.

  • Page 33: Checks

    INSTALLER GUIDE Figure 39. Hanging the firefront Figure 40. Lower firefront location 12. CHECKS 12.1 Recheck control settings. Now that all the ceramic fuel effects are in position, the control operation must be fully rechecked. Make sure that the isolating valve at the inlet elbow is open and that the electrical power supply is on (the indicator light should glow).
  • Page 34 INSTALLER GUIDE When the pilot is alight and stable, partially depress the knob and turn to “LOW”. The pilot should then light the main burner at its low setting. There may be a delay of up to four seconds between the pilot lighting and ignition of the gas at the main burner. This is normal and is due to the time required to fill the main burner compartment with sufficient gas for ignition.

  • Page 35: Final Review

    INSTALLER GUIDE If any other non-sealed gas appliances are installed in connecting rooms, check to ensure that there is no spillage from these appliances when the Powerflue is operating with its fan on. Check these other appliances by the procedure supplied by the manufacturer.

  • Page 36: Servicing Parts And Replacement

    INSTALLER GUIDE products of combustion with consequent health hazards. Recommend that the appliance should be serviced by a competent person at least annually. 14. SERVICING PARTS AND REPLACEMENT Always turn off the gas and isolate the electric supply before commencing any servicing and make sure that the appliance is cold.

  • Page 37: To Remove The Pilot Unit

    INSTALLER GUIDE Remove the plaques and the combination gasket between and under the plaques. If necessary remove the gauze and the gasket beneath it. If necessary fit a new gasket below the gauze. Clean and replace the gauze. Fit a new combination gasket below the plaques.

  • Page 38: To Completely Remove The Burner Unit

    INSTALLER GUIDE burner unit forward making sure that the unit does not snag on any leads. Rest the burner on its front face to allow access to the pilot and gas tap. Disconnect the electrode lead from tab underneath the electrode. Undo the thermocouple nut at the gas tap.

  • Page 39: To Remove The Piezo Generator

    INSTALLER GUIDE Pull off the control knob. Remove the gas tap fixing nut. Disconnect the two burner wiring loom leads from the solenoid unit. Disconnect the earth lead from the solenoid unit. Pull the tap & solenoid unit clear. To separate the tap from the solenoid, detach the solenoid unit at the gas tap end Replace in the reverse order.

  • Page 40: To Remove The Distribution Block

    INSTALLER GUIDE The control unit can be pulled forward as far as the slack in the mains lead will allow. Do not stress the mains lead. When replacing the unit make sure that all the leads are correctly and firmly connected (See wiring diagram figure 31), and that no leads are trapped.

  • Page 41: Pressure Switch Strip Down

    INSTALLER GUIDE Remove the two pressure switch fixing screws, and carefully prise free the two rubber sensing tubes whilst withdrawing the pressure switch from the fan box. Note : Ensure that the tube ends secured to the metal sensing pipes at the back of the box are not disturbed.

This manual is also suitable for:

Anthem br660vaCamden br660vaSonnet plus br660va

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