CG Emotron VFX Series Instruction Manual
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CG Emotron VFX Series Instruction Manual

Version 2.0
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Emotron VFX 2.0
AC drive
Instruction manual
English
Valid from software version 4.42

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Summary of Contents for CG Emotron VFX Series

  • Page 1 Emotron VFX 2.0 AC drive Instruction manual English Valid from software version 4.42...
  • Page 3 Document number: 01-5326-01 Edition: r5 Date of release: 07-10-2019 © Copyright CG Drives & Automation Sweden AB 2005 - 2019 CG Drives & Automation Sweden AB retains the right to change specifications and illustrations in the text, without prior notification.

  • Page 5: Safety Instructions

    Safety Instructions Congratulations for choosing a product from CG Drives & Precautions to be taken with a Automation! connected motor Before you begin with installation, commissioning or If work must be carried out on a connected motor or on the...
  • Page 6 IT Mains supply The AC drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details. Alarms Never disregard an alarm. Always check and remedy the cause of an alarm. CG Drives & Automation, 01-5326-01r5...

  • Page 7: Table Of Contents

    Start and stop commands ........72 Terminal connections ..........48 Reference signal ............. 72 Inputs configuration 9.5.1 Process value ............72 with the switches............. 49 Description of the EInt formats ......73 Connection example ..........50 CG Drives & Automation, 01-5326-01r5...
  • Page 8 Brake chopper............225 11.5.7 Preset References [360] ........141 13.8 I/O Board ............... 227 11.5.8 PI Speed Control [370] ......... 142 13.9 Encoder..............227 11.5.9 PID Process Control [380] ........143 13.10 PTC/PT100 ............227 CG Drives & Automation, 01-5326-01r5...
  • Page 9 14.5 Environmental conditions........245 14.6 Fuses and glands ..........246 14.6.1 According to IEC ratings........246 14.6.2 Fuses according to NEMA ratings ......250 14.7 Control signals............251 Menu List ........... 253 Index ............259 CG Drives & Automation, 01-5326-01r5...
  • Page 10 CG Drives & Automation, 01-5326-01r5...

  • Page 11: Introduction

    AFE- Active Front End AFE- Active front end option, Instruction manual The Quick Setup Card can be put in a cabinet door, so that / 01-5386-01 it is always easy to access in case of an emergency. CG Drives & Automation, 01-5326-01r5 Introduction...

  • Page 12: Warranty

    The warranty applies when the equipment is installed, operated and maintained according to instructions in this instruction manual. Duration of warranty as per contract. Faults that arise due to faulty installation or operation are not covered by the warranty. Introduction CG Drives & Automation, 01-5326-01r5...

  • Page 13: Type Code Number

    Option position 1 N=No option C=Crane I/O (max. 1) Option position 2 E=Encoder (max. 1) P=PTC/PT100 (max. 2) I=Extended I/O (max. 3) Option position 3 S=Safe Stop (only 002-105, IP2X/54 size B-D2 (69)) (max. 1) CG Drives & Automation, 01-5326-01r5 Introduction...

  • Page 14: Standards

    The AC drive complies with the product standard EN(IEC) 61800-3:2004 (Any kind of metal screened cable may be used). The standard AC drive is designed to meet the Introduction CG Drives & Automation, 01-5326-01r5...

  • Page 15: Dismantling And Scrapping

    The recycling of materials will help to conserve natural resources. For more detailed information about recycling this product, please contact the local distributor of the product. CG Drives & Automation, 01-5326-01r5 Introduction...

  • Page 16: Glossary

    Nominal torque of motor Motor torque Output frequency of AC drive Nominal frequency of motor Nominal speed of motor Maximum output current Speed Actual motor speed Torque Actual motor torque Sync Synchronous speed of the motor speed Introduction CG Drives & Automation, 01-5326-01r5...

  • Page 17: Mounting

    60 ° 6 400 N (1439 lbf) 90 ° 13 600N (3057 lbf) Regarding lifting instructions for other cabinet sizes, please contact CG Drives & Automation. Fig. 2 Lifting AC drive model -090 to -365. CG Drives & Automation, 01-5326-01r5 Mounting...

  • Page 18: Stand-Alone Units

    50 (1.97) mm (in) 50 (1.97) NOTE: When a 300 to 3K0 model is placed between two walls, a minimum distance at each side of 200 mm (7.9 in) must be maintained. Mounting CG Drives & Automation, 01-5326-01r5...

  • Page 19: Mounting Schemes

    B) example with optional CRIO interface and D-sub connectors. Table 6 Dimensions connected to Fig. 5. Dimensions in mm (in) Frame Emotron VFX size model (depth) 128.5 202.6 003 - 018 (16.4) (15.6) (5.04) (1.46) (0.39) (7.98) (7.99) CG Drives & Automation, 01-5326-01r5 Mounting...
  • Page 20 026 - 046 (20.2) (19.4) (5.04) (0.95) (0.39) (11.5) 025 - 058 585.5 128.5 23.8 267 (10.5) 23.5 (23) (18.5) (5.04) (0.91) (0.51) (7.7) (0.39) (0.9) (19.5) IP21 282 (11.1) C2(69) 002 - 025 Mounting CG Drives & Automation, 01-5326-01r5...
  • Page 21 Fig. 12 Emotron VFX Model 69-002 to 025 (Frame size C69). Table 8 Dimensions connected to Fig. 12. Dimensions in mm (in) Emotron Frame size model (depth) 314 (12.36) 128.5 24.8 002-025 Excl. PPU G (20.2) (19.4) (5.06) (0.98) (0.39) (7.01) 291.5 (11.5) CG Drives & Automation, 01-5326-01r5 Mounting...
  • Page 22 (23.2) (6.3) (0.9) (0.39) (8.7) (11.6) 033 - 058 060 - 105 291 (11.5) 669.5 12.5 IP21 - 307 (22.4) (26.3) (6.3) (0.9) (0.51) (8.7) (9.5) (0.39) (0.47) (23.2) D2(69) 033 - 058 (12.1) Mounting CG Drives & Automation, 01-5326-01r5...
  • Page 23 (depth) 22.5 284.5 090 - 175 10 (0.39) (36.4) (37.4) (9.5) (0.88) (11.2) (12.4) 210 - 295 (36.4) (37.4) 22.5 344.5 10 (0.39) (11.8) (0.88) (13.6) (12.4) 1065 1090 082 - 200 (41.9) (42.9) CG Drives & Automation, 01-5326-01r5 Mounting...
  • Page 24 (9.5) (10.8) (4.7) IP21 - 323 (12.7) (36.4) (37.4) 22.5 294 (11.6) 205 - 293 (0.88) (0.39) IP21 - 323 (12.7) (11.8) (13.2) (5.9) 1065 1090 306 (12) (41.9) (42.9) IP21 - 323 (12.7) Mounting CG Drives & Automation, 01-5326-01r5...
  • Page 25 Emotron VFX Model 48- 365-54 (Frame size FA). Table 12 Dimensions IP54 connected to Fig. 25. Dimension in mm (in) Frame Emotron VFX size model (depth) 1055 1395 (41.5) (54.9 (11.8) (1.5) (1,26) (13.6) (14.4) (6.18) CG Drives & Automation, 01-5326-01r5 Mounting...

  • Page 26: Cabinet Mounting

    7200 (4238) 8000 (4709) 8800 (5179) 9600 (5650) 10400 (6121) 11200 (6592) 12000 (7063) NOTE: For the models 48-860/69-650 to 69-3K0 the mentioned amount of air flow should be divided equally over the cabinets. Mounting CG Drives & Automation, 01-5326-01r5...

  • Page 27: Mounting Schemes, Cabinets

    Emotron VFX48: Model 1K15 to 1K25 (Frame size KA) Emotron VFX48: Model 860 to 1K0 (Frame Emotron VFX69: Model 905 to 995 (Frame size KA69) size J) Emotron VFX69: Model 650 to 800 (Frame size J69) CG Drives & Automation, 01-5326-01r5 Mounting...
  • Page 28 Emotron VFX69: Model 1K8 (Frame size N69) 150 mm (5.9 in) 100 mm 3000 mm (118.2 in) (3.9 in) 600 mm (23.6 in) Emotron VFX48: Model 2K5 (Frame size O) Emotron VFX69: Model 2K0 (Frame size O69) Mounting CG Drives & Automation, 01-5326-01r5...

  • Page 29: Installation

    • Swing out the lower part of the cover a bit and remove the cover downwards. Be careful, don't swing out the cover too much as this could damage the “lips” at the upper hinges. Now it is easy to access all terminals. CG Drives & Automation, 01-5326-01r5 Installation...

  • Page 30: Remove/Open The Lower Front Cover On

    Connect the mains cables according to fig. 31 to 39. The AC drive has as standard a built-in RFI mains filter that complies with category C3 which suits the Second Environment standard. Installation CG Drives & Automation, 01-5326-01r5...
  • Page 31 D and model 69-033 to 69-058 frame size D69. L1 L2 L3 DC- DC+ R EMC gland - s creen connection of motor cables Fig. 33 Mains and motor connections, model 002-025, frame size C69. CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 32 Fig. 37 Mains and motor connections model 48-142 to 48- 293 (frame sizes E2 and F2) (principle drawing). Fig. 39 Mains and motor connections model 48-365-20 (frame size FA2) with the optional terminals for DC-, DC+ and Brake (principle drawing) Installation CG Drives & Automation, 01-5326-01r5...

  • Page 33: Motor Cables

    Connect the motor cables according to U - U, V - V and W - W, see Fig. 31, to Fig. 39. NOTE: The terminals DC-, DC+ and R are options. CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 34 Screened cables Fig. 41 Screen connection of cables. Unpainted mounting plate Metal connector housing Mains Metal EMC Motor (L1,L2,L3,PE) coupling nut Brake resistor (option) Fig. 42 AC drive in a cabinet on a mounting plate Installation CG Drives & Automation, 01-5326-01r5...
  • Page 35 90° to each other. Long motor cables If the connection to the motor is longer than 100 m (330 ft)(for powers below 7.5 kW (10.2 hp)) please contact CG Drives & Automation), it is possible that capacitive CG Drives & Automation, 01-5326-01r5 Installation...

  • Page 36: Connection Of Motor And Mains Cables For Larger Frame Sizes

    5. Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen. 6. Put the cable interface plate in place and secure with the fixing screws. Fig. 46 Removed upper mounting rail. Installation CG Drives & Automation, 01-5326-01r5...
  • Page 37 7. Put the cable interface plate in place and secure with the fixing screws. Fig. 48 All cables and cable clamps connected. CG Drives & Automation, 01-5326-01r5 Installation...

  • Page 38: Connection Of Mains And Motor Cables On Ip20 Modules

    Ground via the mounting screws. Make sure that these will have good contact to the grounded mounting plate/ cabinet wall. For detailed information about use of the IP20 modules, please contact CG Drives & Automation. PEBB 1 PEBB 2 (Master)
  • Page 39 PEBB 3 PEBB 2 (Master) Mains cables Motor cables L1, L2, L3 U, V, W Fig. 52 IP20 module sizes I/I69 with qty 3 x 3 Mains cables and qty 3 x 3 motor cables. CG Drives & Automation, 01-5326-01r5 Installation...

  • Page 40: Cable Specifications

    32 (1.3) 48-210 – 295 178 (7) 32 (1.3) 178 (7) 178 (7) 178 (7) (1.3) (1.8) (1.8) 40 (1.6)** 69-082 – 200 * Cable lug. ** Valid when brake chopper electronics are built in Installation CG Drives & Automation, 01-5326-01r5...
  • Page 41 Model VFX Bolt Bolt Bolt Bolt size dimension dimension dimension dimension (in) (in) (in) (in) 48-365-20 M10 bolt* M10 bolt* M8 bolt* M8 bolt* (14.8) (14.8) (16.5) (10.6) * Connect with ca ble lugs. CG Drives & Automation, 01-5326-01r5 Installation...

  • Page 42: Fuse Data

    (in) (in) (in) 48-365-54 M10 bolt* M10 bolt* M8 bolt* (15.7) (15.7) (12.6) * Connect with ca ble lugs. 3.4.2 Fuse data Please refer to the chapter Technical data, section 14.6, page 248. Installation CG Drives & Automation, 01-5326-01r5...

  • Page 43: Cable Connection Data For Mains, Motor And Pe Cables According To Iec Ratings

    31 (for 16-34 mm 16- 150 16-34 mm 48-090-54 42 (for 16- 150 16 - 120 42 (for 35-150 mm 48-109-54 42 (for 35-120 16 - 185 ** 35-150 mm 48-146-54 10 ** 48-175-54 CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 44 ** Valid when brake chopper electronics are built in. *** Use 90 °C Mains and motor cables if surrounding temperature is higher than 35 °C otherwise 75 °C cables. **** IP 23 or IP 54 for cabinet drive. Installation CG Drives & Automation, 01-5326-01r5...
  • Page 45 16 - 34 mm 16 - 150 69-109-54 16 - 150 16 - 120 42 (for 69-146-54 42 (for 42 (for 35-150 35-150 mm 35-120 mm 16 - 185 ** 69-175-54 69-200-54 10 ** CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 46 (13x) 25 - 240 69-2k8 (14x) 25 - 240 (14x) 25 - 240 69-3k0 (15x) 25 - 240 (15x) 25 - 240 ** Valid when brake chopper electronics are built in. ***** XX=20 or 54, module IP-class. Installation CG Drives & Automation, 01-5326-01r5...

  • Page 47: Cable Connection Data For Mains, Motor And Pe Cables According To Nema Ratings

    6 - 300 kcmil 48-090-54 375 (for 6 - 300 kcmil 6 - 250 kcmil 375 (for AWG 1- 48-109-54 375 (for AWG AWG 1 - 300Kcmil) 1 -250Kcmil) 48-146-54 300Kcmil) 6 - 2/0** 88** 48-175-54 CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 48 * With cable lug for M6 screw. ** Valid when brake chopper electronics are built in. °C Mains and motor cables if surrounding temperature is higher than 35 °C otherwise 75 °C cables. *** Use 90 Installation CG Drives & Automation, 01-5326-01r5...

  • Page 49: Thermal Protection On The Motor

    Add the current for the motors in parallel. Motor Current: Menu [225] Set the average speed for the motors in Motor Speed: parallel. Menu [227] Set the average Cos PHI value for the Motor Cos PHI: motors in parallel. CG Drives & Automation, 01-5326-01r5 Installation...
  • Page 50 Installation CG Drives & Automation, 01-5326-01r5...

  • Page 51: Control Connections

    13 14 15 16 17 18 19 20 21 Relay outputs DI4 DI5 DI6 DI7 DO1 DO2 DI8 AO1 AO2 31 32 33 51 52 +10V -10V +24V Fig. 56 Control board layout CG Drives & Automation, 01-5326-01r5 Control Connections...

  • Page 52: Terminal Connections

    DigOut 1 Ready DigOut 2 Brake Analogue inputs AnIn 1 Process Ref AnIn 2 AnIn 3 AnIn 4 Analogue outputs AnOut 1 Min speed to max speed AnOut 2 0 to max torque Control Connections CG Drives & Automation, 01-5326-01r5...

  • Page 53: Inputs Configuration With The Switches

    See menus [512], [515], [518] and [51B] in section 11.7, page 166. NOTE: the 2 analogue outputs AnOut 1 and AnOut 2 can be configured using the software. See menu [530] section 11.7.3, page 174 CG Drives & Automation, 01-5326-01r5 Control Connections...

  • Page 54: Connection Example

    1 kΩ / ¼ W type potentiometer for best control linearity. *** = Optional terminals X1: 78 - 79 for connection of Motor-PTC on frame sizes B, C and D. Fig. 57 Connection example Control Connections CG Drives & Automation, 01-5326-01r5...

  • Page 55: Connecting The Control Signals

    Fig. 60 Connecting the control signals, VFX model 48-025 to 48-058 frame size C2 and model 69-002 to 69-025 frame size C2(69). Fig. 58 Connecting the control signals, VFX model 003 to 018, frame size B. CG Drives & Automation, 01-5326-01r5 Control Connections...
  • Page 56 Fig. 62 Connecting the control signals, VFX model 48-060 to 48-105 frame size D2 and model 69-033 to 69-058 frame size D2(69). Fig. 64 Connecting the control signals, VFX model 48-142 to 48-365 frame size E2, F2 and FA2 (principle draw- ing) Control Connections CG Drives & Automation, 01-5326-01r5...

  • Page 57: Types Of Control Signals

    (AWG 24 - 16) Example: The relay output from a AC drive which controls an auxiliary relay can, at the moment of switching, form a source of interference (emission) for a measurement signal CG Drives & Automation, 01-5326-01r5 Control Connections...

  • Page 58: Current Signals ((0)4-20 Ma)

    For a PLC it is therefore important that the return wire remains in proximity to the signal wire. It is important that the pair of wires is fully twisted over 360°. Control Connections CG Drives & Automation, 01-5326-01r5...

  • Page 59: Getting Started

    Mains supply, 3 -phase Safety earth Motor earth Motor output, 3-phase U, V, W WARNING! In order to work safely the mains earth must be connected to PE and the motor earth to CG Drives & Automation, 01-5326-03r5 Getting Started...

  • Page 60: Using The Function Keys

    Fig. 68 Wiring 5.3.2 Switch on the mains Once the mains is switched on, the internal fan in the AC drive will run for 5 seconds (In frame size A3 the fan runs continuously). Getting Started CG Drives & Automation, 01-5326-03r5...

  • Page 61: Set The Motor Data

    We select a low value to check the rotation direction without damaging the application. 5.4.5 Run the AC drive Press the key on the control panel to run the motor forward. If the motor is running the main connections are OK. CG Drives & Automation, 01-5326-03r5 Getting Started...
  • Page 62 Getting Started CG Drives & Automation, 01-5326-03r5...

  • Page 63: Applications

    Applications This chapter contains tables giving an overview of many different applications/duties in which it is suitable to use AC drives from CG Drives & Automation. Further on you will find application examples of the most common applications and solutions.

  • Page 64: Mills

    Process inefficiency due to e.g. a damaged or Load Curve Protection quickly detects deviation. broken blade. Energy wasted and risk of process 411–41B, 41C1 –41C9 Warning is sent or safety stop activated. failure. Applications CG Drives & Automation, 01-5326-01r5...

  • Page 65: Main Features

    Set Ctrl 1 or Set Ctrl 2. NOTE: The selection via the digital inputs is immediately activated. The new parameter settings will be activated on-line, also during Run. NOTE: The default parameter set is parameter set A. CG Drives & Automation, 01-5326-01r5 Main Features...

  • Page 66: One Motor And One Parameter Set

    Once default motor M1 and parameter set A have been condition because external assistance is required. selected: 1. Enter the settings for motor data. 2. Enter the settings for other parameters e.g. inputs and outputs Main Features CG Drives & Automation, 01-5326-01r5...

  • Page 67: Reference Priority

    • 300 rpm, when DigIn 5 is low and DigIn 6 is high. Remote 2. MotPot • 800 rpm, when both DigIn 5 and DigIn 6 are high. 3. AnIn 2. Reference selection, (menu [214]) Keypad Option CG Drives & Automation, 01-5326-01r5 Main Features...

  • Page 68: Remote Control Functions

    The inputs are default set for level-control. The rotation is determined by the setting of the digital inputs. ENABLE OUTPUT SPEED (or if Spinstart is selected) (06-F104_NG) Fig. 71 Functionality of the Stop and Enable input Main Features CG Drives & Automation, 01-5326-01r5...
  • Page 69 If both RunR and RunL inputs are active, then the AC drive stops according to the selected Stop Mode. Fig. 73 gives an example of a possible sequence. CG Drives & Automation, 01-5326-01r5 Main Features...

  • Page 70: Performing An Identification Run

    If this is not possible, the short ID run should be used. WARNING! During the extended ID RUN, the motor shaft will rotate. Take safety measures to avoid unforeseen dangerous situations. Fig. 75 Copy and load parameters between AC drive and control panel Main Features CG Drives & Automation, 01-5326-01r5...

  • Page 71: Load Monitor And Process Protection [400]

    The autoset function automatically sets the 4 alarm levels whilst running: maximum alarm, maximum pre-alarm, minimum alarm and minimum pre-alarm. Fig. 76 gives an example of the monitor functions for constant torque applications. CG Drives & Automation, 01-5326-01r5 Main Features...
  • Page 72 Fig. 76 Main Features CG Drives & Automation, 01-5326-01r5...

  • Page 73: Emc And Standards

    NOTE: With option Safe Stop, a “Safe Torque Off (STO)” stop according EN-IEC 62061:2005 SIL 3 & EN-ISO 13849-1:2006, can be achieved. See Chapter 13.14 page 231. CG Drives & Automation,01-5326-01r5 EMC and standards...
  • Page 74 EMC and standards CG Drives & Automation, 01-5326-01r5...

  • Page 75: Serial Communication

    • Industrial Ethernet as Modbus/TCP, Profinet IO, The RS232 connection behind the control panel is not EtherCAT and EtherNet/IP galvanically isolated. The RS232/485 option board from CG Drives & Modbus RTU Automation is galvanically isolated. Use the isolated RS232/485 option board for serial Note that the control panel RS232 connection can communication.

  • Page 76: Motor Data

    3” to 42906. NOTE! It is possible to view the transmitted process value in control panel menu Operation [710]. The presented value is depending on settings in menus “Process Min [324]” and “Process Max [325]”. Serial communication CG Drives & Automation, 01-5326-01r5...

  • Page 77: Description Of The Eint Formats

    4-bit signed exponent. Gives a value range: -8..+7 (binary 1000 .. 0111) m10-m0 11-bit signed mantissa.Gives a value range: -1024..+1023 (binary 10000000000..01111111111) A signed number should be represented as a two complement binary number, like below: CG Drives & Automation, 01-5326-01r5 Serial communication...
  • Page 78 // make signed Rreturn (*(unsigned short int *)&etmp); //--------------------------------------------------------------------------- float eint16_to_float(unsigned short int value) float f; eint16 evalue; evalue=*(eint16 *)&value; if (evalue.f) if (evalue.e>=0) f=(int)evalue.m*pow10(evalue.e); else f=(int)evalue.m/pow10(abs(evalue.e)); else f=value; return f; //--------------------------------------------------------------------------- Serial communication CG Drives & Automation, 01-5326-01r5...

  • Page 79: Operation Via The Control Panel

    100+ mode), 8 characters field. Area C:Edit Cursor if editing or heading in menu[100], 8 characters field. Area D *:Shows the status of the AC drive (3 digits). The following status indications are possible: CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...
  • Page 80 = in Local operation and Toggle loop = Local operation NOTE: In area B and area C only 8 characters are available, this means that some texts will be shortened. Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 81: Editing Mode

    During editing, preferred view will not be displayed and the cursor will appear blinking to the left. See also below. Preferred view is not shown during editing. Language = blinking during editing English Loc/Loc CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...

  • Page 82: Fault Logger

    (terminals 1-22). Weekday [933] Exception is the JOG-function which can give start command, see “ Jog Speed [348]” on page 138. Display of actual weekday, read only. 1240rpm Weekday Monday Key/Key Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 83: The Toggle And Loc/Rem Key

    AC drive will not change, e.g. Run/Stop conditions and the actual speed will remain exactly the same. When the AC drive is set to Local operation, the display will show in area B in the display. CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...

  • Page 84: Function Keys

    Motor is stopped value Run Motor runs Acc Acceleration Dec Deceleration Tripped Operating Safe Stop, is flashing when activated Operating at voltage limit Operating at speed limit Operating at current limit Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 85: Indications On The Display

    500 and the maximum speed value is set to a value below 500, this will be indicated with “+++” on the display. If the minimum speed value is set over 500, “- - -” is displayed. CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...

  • Page 86: The Toggle And Loc/Rem Key

    AC drive will not change, e.g. Run/Stop conditions and the actual speed will remain exactly the same. When the AC drive is set to Local operation, the display will show in area B in the display. Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 87: Function Keys

    Fig. 90 Menu structure Toggle between menus in the toggle loop TOGGLE and Switching between LOC/REM local and remote key: control Change the sign of a value CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...

  • Page 88: The Main Menu

    When a parameter is displayed, press the Enter key for 5 seconds. Now the text To all sets? is displayed. Press Enter to copy the setting for current parameter to all sets. Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 89: Programming Example

    Press “+” key Acc Time Keep “+” key pressed 2.00s until desired value has been reached. Flashing Save the changed value by pressing “Enter” key. Acc Time 4.00s Fig. 91 Programming example CG Drives & Automation, 01-5326-01r5 Operation via the Control Panel...
  • Page 90 Operation via the Control Panel CG Drives & Automation, 01-5326-01r5...

  • Page 91: Functional Description

    0rpm 0.0Nm Menu “[100] Preferred View” displays the settings made in menu “[110], 1st line”, and “[120], 2nd line”. See Fig. 92. (1st Line) (2nd Line) 2-line display 4-line display Fig. 92 Display functions CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 92: 4-Line Lcd Display

    [100] presentation, select if “Normal 100” or “Always 100+” Extended signal monitoring” shall be shown at power-up. A third choice is menu “Normal 100wo” = menu [100] without explaining text at second and third line. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 93: Menus

    7. Description of selection alternative, setting or range (min - max value). The “Motor temp” is only visible if you have the option PTC/PT100 card installed and a PT100 input is selected in menu[236]. CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 94: 2Nd Line [120]

    Preferred view as set in menu 110, 120, Normal 100 4th Line As Normal 100 without text at second Normal 100wo Default: VSD Status and third lines. Extended signal monitoring as set in Always 100+ menus 110 - 160 Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 95: Main Setup [200]

    Czech selected Turkish Turkish selected Polski Polish selected Communication information Modbus Instance no/DeviceNet no: 43011 Profibus slot/index 168/170 EtherCAT and CANopen index (hex) 4bc3 Profinet IO index 19395 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 96 Communication information Modbus Instance no/DeviceNet no: 43013 Profibus slot/index 168/172 EtherCAT and CANopen index (hex) 4bc5 Profinet IO index 19397 Fieldbus format UInt Modbus format UInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 97 Modbus format UInt Communication information Modbus Instance no/DeviceNet no: 43014 Profibus slot/index 168/173 EtherCAT and CANopen index (hex) 4bc6 Profinet IO index 19398 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 98 Local Run/Stop control via Modbus format UInt communication Communication information Modbus Instance no/DeviceNet no: 43010 Profibus slot/index 168/169 EtherCAT and CANopen index (hex) 4bc2 Profinet IO index 19394 Fieldbus format UInt Modbus format UInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 99 Speed Direction and Rotation The speed direction can be controlled by: • RunR/RunL commands on the control panel. • RunR/RunL commands on the terminal strip (terminals 1-22). • Via the serial interface options. • The parameter sets. CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 100: Remote Signal Level/Edge [21A]

    Communication information Modbus Instance no/DeviceNet no: 43381 Profibus slot/index 170/30 EtherCAT and CANopen index (hex) 4d35 Profinet IO index 19765 Fieldbus format UInt Modbus format UInt Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 101: Motor Data [220]

    400 V for VFX48 Default: 500 V for VFX52 690 V forVFX 69 Range: 100-700 V Resolution NOTE: The Motor Volts value will always be stored as a 3 digit value with a resolution of 1 V. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 102 AC drive. WARNING! Do not connect motors with less than 25% of the nominal power of the AC drive. This may disrupt the control of the motor. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 103 70% of synchronous speed. Fig. 94 shows the characteristics with respect for Nominal Current and Speed in relation to the motor ventilation type selected. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 104 Additional measurements, not possible to perform with DC current, are done directly Extended Enc Pulses after a short ID run. The shaft will rotate and must be disconnected from the load. Default: 1024 Range: 5–16384 Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 105 19296 Fieldbus format Long, 1=0.01 s Long, 1=1 quad Fieldbus format Modbus format EInt encoder pulse Modbus format Note: For a 1024 pulse encoder [22F] will count 1024 * 4= 4096 pulses per turn. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 106 “reverse”   Nmotorsynchronous × ----------------------------------------------------- - NoLoadVoltage   instead of switching the motor cables.. Nmotornoload Phase order Default: Normal Normal Normal phase order (U,V,W) Reverse Reverse phase order (U, W, V) Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 107 Default: Undef Undef Undefined Range: 0.000001-40.000000 ohm Communication information Modbus Instance no/DeviceNet no: 43392 Profibus slot/index 170/41 EtherCAT and CANopen index (hex) 4d40 Profinet IO index 19776 Fieldbus format Long, 1=0.000001 Modbus format EInt CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 108: Motor Protection [230]

    Fieldbus format UInt Fieldbus format Long, 1=1 s Modbus format UInt Modbus format EInt NOTE: When Mot I2t Type=Limit, the AC drive can control the speed < MinSpeed to reduce the motor current. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 109 1.2 times of 100% nominal motor current. NOTE: If it is not possible to reduce the current, the AC drive will trip after exceeding 110% of the limit. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 110 Channel 1+2 used for PT100 protection PT100 3 Channel 3 used for PT100 protection PT100 1+3 Channel 1+3 used for PT100 protection PT100 2+3 Channel 2+3 used for PT100 protection PT100 Channel 1+2+3 used for PT100 1+2+3 protection Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 111 If the function is disabled and the PTC or resistor is removed, the menu will disappear after the next power on. Motor PTC Default: Motor PTC protection is deactivated Motor PTC protection is activated CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 112: Parameter Set Handling [240]

    EtherCAT and CANopen index (hex) 4bce copied into the other set. Profinet IO index 19406 Fieldbus format UInt A>B means that the content of parameter set A is copied Modbus format UInt into parameter set B. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 113 NOTE: If “Factory” is selected, the message “Sure?” is displayed. Press the + key to display “Yes” and then Enter to confirm. NOTE: The parameters in menu “[220] Motor data”, are not affected by loading defaults when restoring parameter sets A–D. CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 114: Trip Autoreset/Trip Conditions [250]

    NOTE: Loading from the control panel will not affect (from one of the sources for reset control selected in the value in menu [310]. menu [216]). • The autoreset counter is now zeroed. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 115 Modbus Instance no/DeviceNet no: 43077 is active Profibus slot/index 168/236 EtherCAT and CANopen index (hex) 4c05 Over volt D Profinet IO index 19461 Fieldbus format Long, 1=1 s Default: Modbus format EInt 1–3600 1–3600 1–3600 s CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 116 Delay time starts counting when the fault is gone. When the Fieldbus format Long, 1=1 s time delay has elapsed, the alarm will be reset if the function Modbus format EInt is active Power Fault Default: 1–3600 1–3600 1–3600 s Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 117 EtherCAT and CANopen index (hex) 4c07 EtherCAT and CANopen index (hex) 4c08 Profinet IO index 19463 Profinet IO index 19464 Fieldbus format Uint Fieldbus format Long, 1=1 s Modbus format UInt Modbus format EInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 118 Modbus Instance no/DeviceNet no: 43093 Profinet IO index 19474 Profibus slot/index 168/252 Fieldbus format UInt EtherCAT and CANopen index (hex) 4c15 Modbus format UInt Profinet IO index 19477 Fieldbus format Long, 1=1 s Modbus format EInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 119 EtherCAT and CANopen index (hex) 4c17 EtherCAT and CANopen index (hex) 4c1a Profinet IO index 19479 Profinet IO index 19482 Fieldbus format Long, 1=1 s Fieldbus format UInt Modbus format EInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 120 EtherCAT and CANopen index (hex) 4dea Profinet IO index 19946 Default Fieldbus format Long, 1=1s Autoreset not activated. Modbus format EInt 1 - 3600s 1 - 3600 Brake fault auto reset delay time. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 121: Serial Communication [260]

    Modbus format UInt NOTE: Toggling the setting in this menu will perform a soft reset (re-boot) of the Fieldbus module. RS232/485 [262] Press Enter to set up the parameters for RS232/485 (Modbus/RTU) communication. RS232/485 CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 122 + additional proprietary protocol for advanced users is used. Communication information Modbus Instance no/DeviceNet no: 43035 Profibus slot/index 168/194 EtherCAT and CANopen index (hex) 4bdb Profinet IO index 19419 Fieldbus format UInt Modbus format UInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 123 Communication information Modbus Instance no/DeviceNet no: 43039 Profibus slot/index 168/198 EtherCAT and CANopen index (hex) 4bdf Profinet IO index 19423 Fieldbus format UInt, 1=1 Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 124 Range: 0.1-15 s Default: 0.0.0.0 Communication information Modbus Instance no/DeviceNet no: 43038 Profibus slot/index 168/197 EtherCAT and CANopen index (hex) 4bde Profinet IO index 19422 Fieldbus format Long, 1=0.1 s Modbus format EInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 125 FB Status DHCP [2655] 2655 DHCP Default: Selection: On/Off Communication information Modbus Instance no/DeviceNet no: 42719 Profibus slot/index 167/133 EtherCAT and CANopen index (hex) 4a9f Profinet IO index 19103 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 126: Process And Application Parameters [300]

    The characteristic of this fan is that the air flow is linearly related to the actual speed. So by selecting F(Speed) as the Process Source, the process can easily be controlled. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 127 [213]=Speed or V/Hz and [321]=Torque => Communication information internally [321]=Speed will be used. Modbus Instance no/DeviceNet no: 43302 Profibus slot/index 169/206 EtherCAT and CANopen index (hex) 4ce6 Profinet IO index 19686 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 128 43304 - 43309 169/208 - Profibus slot/index 169/213 EtherCAT and CANopen index (hex) 4ce8 - 4ced & Profinet IO index 19688 - 19693 Fieldbus format UInt · Modbus format UInt Å Ä Ö á Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 129 Speed Profinet IO index 19695 [324] Long, 1=1 rpm, Speed Speed [341] [343] 1 %,1 °C or Fieldbus format 0.001 if Process Fig. 96 Ratio Value/Process Ref using a [322] unit Modbus format EInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 130 NOTE: If Speed, Torque or Frequency is chosen in menu “[321] Proc Source”, menus [322]- [328] are Process Min [324] Process Max [325] hidden. Fig. 97 F(Val) PrMax Default: 0.000- 0-10000 0.000-10000 10000 Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 131: Start/Stop Settings [330]

    The actual deceleration time may be longer than the value set. 80% n Max Speed (06-F12) Fig. 98 Acceleration time and maximum speed Fig. 99 shows the settings of the acceleration and deceleration times with respect to the nominal motor speed. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 132 Modbus Instance no/DeviceNet no: 43104 Profibus slot/index 169/8 EtherCAT and CANopen index (hex) 4c20 Fig. 100 Calculation example of accelerating times (graphics not proportional). Profinet IO index 19488 Fieldbus format Long, 1=0.01 s Modbus format EInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 133 Modbus Instance no/DeviceNet no: 43106 Profibus slot/index 169/10 EtherCAT and CANopen index (hex) 4c22 Profinet IO index 19490 Fieldbus format Long, 1=0.01 s Linear S-curve Modbus format EInt Fig. 101 Shape of acceleration ramp CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 134 Modbus format UInt can take up to 1.3 s before the motor shaft starts to rotate. This will provide better control of the motor when starting. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 135: Mechanical Brake Control

    Engage time [33E] then a Brake warning is generated and the torque is kept, i.e. prolonging normal brake engage mode, until brake closes or an emergency action is needed by the operator, such as setting down the load. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 136 NOTE: Although this function is designed to operate a mechanical brake via the digital outputs or relays (set to brake function) controlling a mechanical brake, it can also be used without a mechanical brake and hold the load in a fixed position. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 137 The “Brake not engaged” warning is using the setting of parameter “Brake Engaged time [33E]”. Range: 0.00–30.0 s Fig. 104 shows principle of brake operation for fault during run (left) and during stop (right). CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 138 * Memorized load torque level, if function activated with parameter [33I] Release Torque. ** Time for operator to set down the load. Fig. 104 Principle of Brake operation for fault during run and during stop Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 139 Fieldbus format UInt, 1=1rpm Modbus format UInt DC Holding Current [33J3] Select the applied DC hold current in percent of nominal motor current. 33J3 DC Hold Cur Default: 30 % Range: 0 - 100 % CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 140: Speed [340]

    Synchronous speed, i.e. no load Sync Speed 0 speed, at nominal frequency. [342] Min Speed - 4 x Motor Sync 1-24000rpm 1- 24000 Speed speed [341] Time = Speed + Reference = Speed = Reference Fig. 105 Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 141 0 – 4 x Motor Sync Speed Communication information Modbus Instance no/DeviceNet no: 43126 Profibus slot/index 169/30 EtherCAT and CANopen index (hex) 4c36 Profinet IO index 19510 Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 142 Modbus Instance no/DeviceNet no: 43128 Profibus slot/index 169/32 EtherCAT and CANopen index (hex) 4c38 Profinet IO index 19512 Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm Freq com- mand (NG_06-F18) Fig. 107 Jog command Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 143: Torques [350]

    NOTE: This menu is visible only in V/Hz mode. Therefore it is important that the Motor I t Current [232] is set correctly. IxR Comp Default: Function disabled Automatic Automatic compensation User Defined 2 User defined value in percent. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 144 EtherCAT and CANopen index (hex) 4c48 Profinet IO index 19528 Fieldbus format UInt Modbus format UInt Flux optimizing area Fig. 109 Flux Optimizing NOTE: Flux optimization works best at stable situations in slow changing processes. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 145: Preset References [360]

    Preset Preset Output Speed Ctrl3 Ctrl2 Ctrl1 Fig. 110 MotPot function Analogue reference Preset Ref 1 Preset Ref 2 Preset Ref 3 Preset Ref 4 Preset Ref 5 Preset Ref 6 Preset Ref 7 CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 146: Pi Speed Control [370]

    MotPot [333]” and “Dec MotPot [334]” settings. NOTE: This menu is only visible if AC drive Mode = Actual speed ramp will be limited according to “Acc Speed or V/Hz. Time [331]” and “Dec Time [332]”. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 147: Pid Process Control [380]

    4-pole motor without load according to the nominal power of the AC drive. Communication information Modbus Instance no/DeviceNet no: 43156 Profibus slot/index 169/60 EtherCAT and CANopen index (hex) 4c54 Profinet IO index 19540 Fieldbus format Long, 1=0.1 Modbus format EInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 148 NOTE: Menu [386] has higher priority than menu [342]. Communication information Modbus Instance no/DeviceNet no: 43158 Profibus slot/index 169/62 EtherCAT and CANopen index (hex) 4c56 Profinet IO index 19542 Fieldbus format Long, 1=0.01 s Modbus format EInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 149 Fig. 112 PID Stop/sleep with normal PID Default: Range: Off, 0.01–3600 s Communication information Modbus Instance no/DeviceNet no: 43373 Profibus slot/index 170/22 EtherCAT and CANopen index (hex) 4d2d Profinet IO index 19757 Fieldbus format Long, 1=0.01 s Modbus format EInt CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 150 [389] time [388] [387] Stop steady Start steady state test state test [712] Speed Normal PID Normal PID Steady state test Stop/Sleep [341] Min Speed [386] PID<Min Spd Fig. 114 Steady state test Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 151: Pump/Fan Control [390]

    NOTE: Used relays must be defined as Slave Pump or NOTE: This menu will NOT be active if only one drive Master Pump. Used digital inputs must be defined as is selected. Pump Feedback. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 152 19548 Fieldbus format UInt Modbus format UInt NOTE: If the Status feedback inputs (DigIn 9 to Digin 14) are used, the master drive will be changed immediately if the feedback generates an 'Error'. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 153 If the speed of the master drive comes into the lower band an additional drive will be stopped after a delay time. This delay time is set in the parameter “Stop Delay [39A]”. Lower Band Default: Range: 0-100% of total min speed to max speed CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 154 Modbus Instance no/DeviceNet no: 43170 Profibus slot/index 169/74 Flow/Pressure EtherCAT and CANopen index (hex) 4c62 Start Delay [399] Profinet IO index 19554 (NG_50-PC-14_2) Fieldbus format Long, 1=1 s Fig. 117 Upper band limit Modbus format EInt Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 155 + (60% x (1500 rpm - 200 rpm)) = 200 rpm + 780 rpm = 980 rpm. When this speed is Default: reached, the additional pump with the lowest run time Range: 0-999 s hours will be switched on. CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 156 NOTE: If set to 0 %, the transition speed when stopping pumps, is ignored and no speed adaption is made. I.e. the slave pump is stopped directly and speed of the master pump is continued. Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 157 - 1068 Fieldbus format Long, 1=1h/m/s Communication information Modbus format EInt Modbus Instance no/DeviceNet no: 43177 Profibus slot/index 169/81 EtherCAT and CANopen index (hex) 4c69 Profinet IO index 19561 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5 Functional Description...

  • Page 158: Crane Option [3A0]

    Modbus format UInt Communication information Modbus Instance no/DeviceNet no: 43185 Profibus slot/index 169/89 EtherCAT and CANopen index (hex) 4c71 Profinet IO index 19569 Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm Functional Description CG Drives & Automation, 01-5326-01r5...
  • Page 159 Profinet IO index 19575 EtherCAT and CANopen index (hex) 4c72 Fieldbus format Int, 1=1 rpm Profinet IO index 19570 Modbus format Int, 1=1 rpm Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm CG Drives & Automation,01-5326-01r5 Functional Description...
  • Page 160 Sets the function of CRIO/Crane I/O interface N(Null) input. Crane N Func Default: Zero Pos N input not used N input used for joystick zero Zero Pos position indication. N input used for Brake Brk Ackn Acknowledge. see page 131. Functional Description CG Drives & Automation, 01-5326-01r5...

  • Page 161: Load Monitor And Process Protection [400]

    Long, 1=1 s Modbus format EInt Selection: Same as in menu [411] Communication information Modbus Instance no/DeviceNet no: 43322 Profibus slot/index 169/226 EtherCAT and CANopen index (hex) 4cfa Profinet IO index 19706 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...
  • Page 162 43326 [41D] Min Abs Margine Profibus slot/index 169/230 EtherCAT and CANopen index (hex) 4cfe Profinet IO index 19710 Fieldbus format Long, 1=1% Modbus format Eint Speed Fig. 123 Load Curve R with Min ABS margin. CG Drives & Automation, 01-5326-01r5...
  • Page 163 Profibus slot/index 169/231 EtherCAT and CANopen index (hex) 4d00 EtherCAT and CANopen index (hex) 4cff Profinet IO index 19712 Profinet IO index 19711 Fieldbus format Long, 1=1% Fieldbus format Long, 1=1% Modbus format EInt Modbus format EInt CG Drives & Automation,01-5326-01r5...
  • Page 164 Profinet IO index 19713 Fieldbus format Long, 1=1% Modbus format EInt Communication information Modbus Instance no/DeviceNet no: 43334 Profibus slot/index 169/238 EtherCAT and CANopen index (hex) 4d06 Profinet IO index 19718 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 165 [41C9] and can be adapted manually. The value of the 1st sampled value on the load curve is displayed. Speed 41C1 Load Curve1 Measured load samples Default: 100% Min-max tolerance band Range: 0–400% of max torque Max alarm limit Min alarm limit Fig. 124 CG Drives & Automation,01-5326-01r5...

  • Page 166: Process Protection [420]

    Profinet IO index 19745 Fieldbus format UInt Modbus format UInt DC link voltage Override level Low Volt. level Speed (06-F60new) Fig. 125 Low voltage override NOTE: During the low voltage override the LED trip/ limit blinks. CG Drives & Automation, 01-5326-01r5...
  • Page 167 Test for disconnected motor will only be Start performed during start routine. Communication information Modbus Instance no/DeviceNet no: 43363 Profibus slot/index 170/12 EtherCAT and CANopen index (hex) 4d23 Profinet IO index 19747 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...

  • Page 168: I/Os And Virtual Connections [500]

    [5166] AnIn2 Function Max = Max (1500 rpm) [5134] AnIn1 Function Min = Min (0 rpm) [5168] AnIn2 Operation = Sub- [5136] AnIn1 Function Max = Max (1500 rpm) [5138] AnIn1 Operation = Add+ [514] AnIn2 Function = Process Ref. CG Drives & Automation, 01-5326-01r5...
  • Page 169 Can be defined by the advanced AnIn Min and AnIn Max menus. Sets the input for a bipolar voltage input, User Bipol where the scale controls the range for the input signal. Scale can be defined in advanced menu AnIn Bipol. CG Drives & Automation,01-5326-01r5...
  • Page 170 Profibus slot/index 169/109 EtherCAT and CANopen index (hex) 4c85 5132 AnIn1 Max Profinet IO index 19589 Long, 1=0.01 mA, Default: 10.00 V/20.00 mA Fieldbus format 0.01 V 0.00–20.00 mA Modbus format EInt Range: 0–10.00 V CG Drives & Automation, 01-5326-01r5...
  • Page 171 [5131] AnIn1 Min = 2 mA Modbus format EInt [5132] AnIn1 Max = 10 mA [5134] AnIn1 Function Min = User-defined [5135] AnIn1 VaMin = 0.000 bar [5136] AnIn 1 Function Max = User-defined [5137] AnIn1 VaMax = 3.000 bar CG Drives & Automation,01-5326-01r5...
  • Page 172 Same as in menu Communication information Modbus Instance no/DeviceNet no: 43212 5 X T Profibus slot/index 169/116 EtherCAT and CANopen index (hex) 4c8c Fig. 130 Profinet IO index 19596 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 173 169/126 Profibus slot/index 169/136 EtherCAT and CANopen index (hex) 4c96 EtherCAT and CANopen index (hex) 4ca0 Profinet IO index 19606 Profinet IO index 19616 Fieldbus format UInt Fieldbus format UInt Modbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...

  • Page 174: Digital Inputs [520]

    Run Right command (positive speed). The RunR output of the AC drive will be a clockwise rotary field. Run Left command (negative speed). The RunL output of the AC drive will be a counter-clockwise rotary field. CG Drives & Automation, 01-5326-01r5...
  • Page 175 4caa - 4cb0 Activate local mode defined in [2171] and Loc/Rem Profinet IO index 19626 - 19632 [2172]. Fieldbus format UInt Activate/deactivate analogue inputs Modbus format UInt AnIn select 29 defined in [513A], [516A], [519A] and [51CA] CG Drives & Automation,01-5326-01r5...

  • Page 176: Analogue Outputs [530]

    NOTE: When selections AnIn1, AnIn2 …. AnIn4 is selected, the setup of the AnOut (menu [532] or [535]) has to be set to 0-10V or 0-20mA. When the AnOut Setup is set to e.g. 4-20mA, the mirroring is not working correct. CG Drives & Automation, 01-5326-01r5...
  • Page 177 Scale can be defined in advanced menu AnOut Bipol. Communication information Modbus Instance no/DeviceNet no: 43252 Profibus slot/index 169/156 EtherCAT and CANopen index (hex) 4cb4 Profinet IO index 19636 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...
  • Page 178 *) Fmin is dependent on the set value in menu “Minimum Speed [341]”. Communication information Modbus Instance no/DeviceNet no: 43256 Profibus slot/index 169/160 EtherCAT and CANopen index (hex) 4cb8 Profinet IO index 19640 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 179 NOTE: It is possible to set AnOut1 up as an inverted Profibus slot/index 169/166 output signal by setting AnOut1 Min > AnOut1 Max. EtherCAT and CANopen index (hex) 4cbe See Fig. 129, page 168. Profinet IO index 19646 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...

  • Page 180: Digital Outputs [540]

    One of the AnIn input signals is lower Sgnl<Offset than 75% of the threshold level. The max or min alarm level has been Alarm reached. The max or min pre alarm level has Pre-Alarm been reached. CG Drives & Automation, 01-5326-01r5...
  • Page 181 Tripped on brake fault (not released) PumpMaster Warning and continued operation Activate pump master 4 BrkNotEngag (keep torque) due to Brake not engaged during stop. PumpMaster Activate pump master 5 Failure occurred in built-in option Option board. CG Drives & Automation,01-5326-01r5...

  • Page 182: Relays [550]

    4cca Modbus Instance no/DeviceNet no: 43272 Profinet IO index 19658 Profibus slot/index 169/176 Fieldbus format UInt EtherCAT and CANopen index (hex) 4cc8 Modbus format UInt Profinet IO index 19656 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 183 NC, the e.g. the pumps can be controlled normally by the pump control, but are also activated when the AC drive is tripped or powered down. Relay Adv CG Drives & Automation,01-5326-01r5...

  • Page 184: Virtual Connections [560]

    4cdc, 4cde, 4ce0 EtherCAT and CANopen index (hex) 4cd1 19668, 19670, 19672, Profinet IO index 19665 Profinet IO index 19674, 19676, 19678, Fieldbus format UInt 19680 Modbus format UInt Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...

  • Page 185: Logical Functions And Timers [600]

    Fig. 133 Analogue comparator type “Window” All the output signals can be programmed to the digital or relay outputs or used as a source for the virtual connections [560]. CG Drives & Automation,01-5326-01r5...
  • Page 186 Set by Process settings [321] and [322] Process Err Communication information Modbus Instance no/DeviceNet no: 43401 Profibus slot/index 170/50 EtherCAT and CANopen index (hex) 4d49 Profinet IO index 19758 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 187 (negative edge), the comparator CA1 Profinet IO index 19786 output=STOP. Long, 1=1 W, 0.1 A, 0.1 V, ° Fieldbus format 0.1 Hz, 0.1 C, 1 kWh, 1H, 1%, 1 rpm or 0.001 via process value Modbus format EInt CG Drives & Automation,01-5326-01r5...
  • Page 188 CA1 does not change, output stays high. Output [6114] Window The reference signal passes the Level LO High value from above (negative edge), the comparator CA1 is reset, output is set low. Fig. 135 CG Drives & Automation, 01-5326-01r5...
  • Page 189 The reference signal passes the Level LO Profibus slot/index 170/130 value from above (signal outside Window EtherCAT and CANopen index (hex) 4d99 band), the comparator CA1 is reset, output is set low. Profinet IO index 19865 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...
  • Page 190 Fig. 136 Principle functionality of comparator features for “Type [6114] = Hysteresis ” and “Polar [6115]”. Communication information Modbus Instance no/DeviceNet no: 43404 Profibus slot/index 170/53 EtherCAT and CANopen index (hex) 4d4c Profinet IO index 19788 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 191 Profinet IO index 19790 Fieldbus format UInt Long, Modbus format UInt 1=1 W, 0.1 A, 0.1 V, ° Fieldbus format 0.1 Hz, 0.1 C, 1 kWh, 1H, 1%, 1 rpm or 0.001 via process value Modbus format EInt CG Drives & Automation,01-5326-01r5...
  • Page 192 19867 Long Fieldbus format UInt 1=1 W, 0.1 A, 0.1 V, ° Modbus format UInt Fieldbus format 0.1 Hz, 0.1 C, 1 kWh, 1H, 1%, 1 rpm or 0.001 via process value Modbus format EInt CG Drives & Automation, 01-5326-01r5...
  • Page 193 1=1 W, 0.1 A, 0.1 V, ° Profinet IO index 19858 Fieldbus format 0.1 Hz, 0.1 C, 1 kWh, Fieldbus format UInt 1H, 1%, 1 rpm or 0.001 via process value Modbus format UInt Modbus format EInt CG Drives & Automation,01-5326-01r5...
  • Page 194 DigIn 1 Selection: Same selections as for “DigOut 1 [541]”. Communication information Modbus Instance no/DeviceNet no: 43408 Profibus slot/index 170/57 EtherCAT and CANopen index (hex) 4d50 Profinet IO index 19792 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...

  • Page 195: Logic Output Y [620]

    In menus [621]-[625] expression entered for Logic Y is visible. Set menu [621] to CA1 Set menu [622] to & Set menu [623] to !A2 Set menu [624] to & Set menu [625] to CD1 CG Drives & Automation,01-5326-01r5...
  • Page 196 Y Comp 2 Default: Selection: Same as menu [621] Communication information Modbus Instance no/DeviceNet no: 43413 Profibus slot/index 170/62 EtherCAT and CANopen index (hex) 4d55 Profinet IO index 19797 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...

  • Page 197: Logic Output Z [630]

    Communication information Profinet IO index 19799 Fieldbus format UInt Modbus Instance no/DeviceNet no: 43422 Modbus format UInt Profibus slot/index 170/71 EtherCAT and CANopen index (hex) 4d5e Profinet IO index 19806 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...

  • Page 198: Timer1 [640]

    Same selections as Digital Output 1 menu Fieldbus format UInt Selection: [541]. Modbus format UInt Communication information Modbus Instance no/DeviceNet no: 43431 Profibus slot/index 170/80 EtherCAT and CANopen index (hex) 4d67 Profinet IO index 19815 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 199 Profinet IO index 19817, 19818, 19819 Fieldbus format UInt, 1=1 h/m/s Modbus format UInt, 1=1 h/m/s NOTE: “Timer 1 T1 [644]” and “Timer 1 T2 [645]” are only visible when Timer Mode is set to Alternate. CG Drives & Automation,01-5326-01r5...

  • Page 200: Timer2 [650]

    4d83, 4d84, 4d85 EtherCAT and CANopen index (hex) 4d7c Profinet IO index 19843, 19844, 19845 Profinet IO index 19836 Fieldbus format UInt, 1=1 h/m/s Fieldbus format UInt Modbus format UInt, 1=1 h/m/s Modbus format UInt CG Drives & Automation, 01-5326-01r5...

  • Page 201: Counters [660]

    (high) when the counter value equals the high value. Fig. 141 Counters, operating principle. NOTE: Value 0 means that counter output is always true (high). 6613 C1 High Val Default: Range: 0 - 10000 CG Drives & Automation,01-5326-01r5...
  • Page 202 19959 Communication information Fieldbus format Long, 1=1 s Modbus format EInt Modbus Instance no/DeviceNet no: 43582 Profibus slot/index 170/231 EtherCAT and CANopen index (hex) 4dfe Profinet IO index 19966 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 203 1 - 3600 1 - 3600 1 - 3600 s Communication information Modbus Instance no/DeviceNet no: 43585 Profibus slot/index 170/234 EtherCAT and CANopen index (hex) 4e01 Profinet IO index 19969 Fieldbus format Long, 1=1 s Modbus format EInt CG Drives & Automation,01-5326-01r5...

  • Page 204: Clock Logic [670]

    “-” (e.g. “MTWTF - -”). Modbus Instance no/DeviceNet no: 43603 Profibus slot/index 6715 Clk1Weekday EtherCAT and CANopen index (hex) Profinet IO index Default: MTWTFSS (all activated) Fieldbus format Monday, Tuesday, Wednesday, Thursday, Modbus format Range: Friday, Saturday, Sunday. CG Drives & Automation, 01-5326-01r5...

  • Page 205: View Operation/Status [700]

    EtherCAT and CANopen index (hex) 23ea Modbus Instance no/DeviceNet no: 43624, 43627 Profinet IO index 1002 Profibus slot/index Fieldbus format Int, 1=1 rpm EtherCAT and CANopen index (hex) Modbus format Int, 1=1 rpm Profinet IO index Fieldbus format Modbus format CG Drives & Automation,01-5326-01r5...
  • Page 206 Displays the actual output voltage. Output Volt Unit: Resolution: 0.1 V Communication information Modbus Instance no/DeviceNet no: 31008 Profibus slot/index 121/152 EtherCAT and CANopen index (hex) 23f0 Profinet IO index 1008 Fieldbus format Long, 1=0.1 V Modbus format EInt CG Drives & Automation, 01-5326-01r5...
  • Page 207 IGBT module. Heatsink Tmp Unit: °C Resolution: 0.1°C Communication information Modbus Instance no/DeviceNet no: 31011 Profibus slot/index 121/155 EtherCAT and CANopen index (hex) 23f3 Profinet IO index 1011 ° Fieldbus format Long, 1=0.1 Modbus format EInt CG Drives & Automation,01-5326-01r5...

  • Page 208: Status [720]

    In the example above it is assumed that we have no trip or Profibus slot/index 121/159 warning condition (the alarm LED on the control panel is EtherCAT and CANopen index (hex) 23f7 off ). Profinet IO index 1015 Fieldbus format UInt Modbus format UInt CG Drives & Automation, 01-5326-01r5...
  • Page 209 Profibus slot/index 121/161 EtherCAT and CANopen index (hex) 23f9 Under voltage Profinet IO index 1017 Power fault Fieldbus format UInt, bit 0=DigIn1, Desat Modbus format bit 7=DigIn8 DClink error Int error Ovolt m cut Over voltage CG Drives & Automation,01-5326-01r5...
  • Page 210 Fig. 146 Analogue input status Communication information Modbus Instance no/DeviceNet no: 31021, 31022 Profibus slot/index 121/165, 121/166 EtherCAT and CANopen index (hex) 23fd, 23fe Profinet IO index 1021, 1022 Fieldbus format Long, 1=1% Modbus format EInt CG Drives & Automation, 01-5326-01r5...
  • Page 211 Profibus slot/index 121/170 - 172 EtherCAT and CANopen index (hex) 2401 - 2403 Profinet IO index 1025 - 1027 Fieldbus format UInt, bit 0=DigIn1 bit 1=DigIn2 bit 2=DigIn3 Modbus format bit 8=Relay1 bit 9=Relay2 bit 10=Relay3 CG Drives & Automation,01-5326-01r5...

  • Page 212: Stored Values [730]

    “No”. Displays the total time that the AC drive has been connected to the mains supply. This timer cannot be reset. Mains Time Unit: h: mm:ss (hours: minutes: seconds) Range: 00: 00: 00–262143: 59: 59 CG Drives & Automation, 01-5326-01r5...

  • Page 213: View Trip Log [800]

    122/0 - 24 Modbus format UInt EtherCAT and CANopen index (hex) 244e - 246f Profinet IO index 1102 - 1135 Depends on parameter, Fieldbus format see respective parameter. Depends on parameter, Modbus format see respective parameter. CG Drives & Automation,01-5326-01r5...

  • Page 214: Trip Messages [82P] - [89P]

    See Trip 811 - 81O Modbus format All nine alarm lists contain the same type of data. For example DeviceNet parameter 31101 in alarm list 1 contains the same data information as 31151 in alarm list 2. CG Drives & Automation, 01-5326-01r5...

  • Page 215: System Data [900]

    07= (minor) revision of this special software Communication information 31038 software version Modbus Instance no/DeviceNet no: 31039 option version Profibus slot/index 121/182-183 EtherCAT and CANopen index (hex) 240e, 240f Profinet IO index 1038, 1039 Fieldbus format UInt Modbus format UInt CG Drives & Automation,01-5326-01r5...

  • Page 216: Bluetooth (Optional) Device Id Number

    Bluetooth ID number in AC drive menu 18985, 18986, Profinet IO index “[924] Bluetooth ID”. 18987 Fieldbus format Long, 1=1 h/m/s Modbus format EInt Bluetooth ID [924] Unique ID number for connecting to “EmoPPU” app. . Bluetooth ID Default: CG Drives & Automation, 01-5326-01r5...
  • Page 217 Weekday Default: Monday Monday Tuesday Wednesday Thursday Friday Saturday Sunday Communication information Modbus Instance no/DeviceNet no: 42607 Profibus slot/index 167/21 EtherCAT and CANopen index (hex) 4a2f Profinet IO index 18991 Fieldbus format Long Modbus format EInt CG Drives & Automation,01-5326-01r5...
  • Page 218 CG Drives & Automation, 01-5326-01r5...

  • Page 219: Troubleshooting, Diagnoses And Maintenance

    • After reset command, the trip message will disappear and menu [100] will be indicated. Apart from the TRIP indicators there are two more indicators to show that the inverter is in an “abnormal” situation. CG Drives & Automation, 01-5326-01r5 Troubleshooting, Diagnoses and Maintenance...

  • Page 220: Trip Conditions, Causes And Remedial Action

    Safe stop Warning Brake Trip/Off/Warn Normal OPTION Normal Internal error Normal *) Refer to table Table 44regarding which Desat or Power Fault is triggered. Troubleshooting, Diagnoses and Maintenance CG Drives & Automation, 01-5326-01r5...

  • Page 221: Technically Qualified Personnel

    Fig. 150 Autoreset trip Fig. 150 shows the 3rd trip memory menu [830]: Overvoltage G trip after the maximum Autoreset attempts took place after 345 hours, 45 minutes and 12 seconds of run time. CG Drives & Automation, 01-5326-01r5 Troubleshooting, Diagnoses and Maintenance...
  • Page 222 -Check the monitor setting in section 11.6.1, page reached. 159. -Check the load condition of the machine Min alarm level (underload) has been Mon MinAlarm -Check the monitor setting in section 11.6.1, page reached. 159. Troubleshooting, Diagnoses and Maintenance CG Drives & Automation, 01-5326-01r5...
  • Page 223 AC drive. major power consuming machines on Try to use other mains supply lines if dip is caused the same line. by other machinery Use the function low voltage override [421] CG Drives & Automation, 01-5326-01r5 Troubleshooting, Diagnoses and Maintenance...
  • Page 224 Check settings [33C], [33D], [33E], [33F]. * = 2...6 Module number if parallel power units (size 300–3000 A) ** = If no size is mentioned in this column, the information is valid for all sizes. Troubleshooting, Diagnoses and Maintenance CG Drives & Automation, 01-5326-01r5...

  • Page 225: Maintenance

    Preventive maintenance can optimise the product life time and secure trouble free operation without interruptions. For more information on maintenance, please contact your CG Drives & Automation service partner. Precautions to take with a connected motor NOTE: Refer to motor manufacturers instruction manual for motor maintenance requirements.
  • Page 226 Troubleshooting, Diagnoses and Maintenance CG Drives & Automation, 01-5326-01r5...

  • Page 227: Options

    01-6880-10 PPU with Bluetooth (size D and up) There is also an optional Control panel with Bluetooth communication available for connection with cellphone or tablet. CG Drives & Automation, 01-5326-01r5 Options...

  • Page 228: External Control Panel Options (2-Line)

    (such as parameter set data and motor data) from one AC drive to the HCP and then load this data to other AC drives. Fig. 154 Control panel in mounting cassette Fig. 156 Handheld Control Panel 2.0 (4-line PPU). Options CG Drives & Automation, 01-5326-01r5...

  • Page 229: Gland Kits

    Defined as: from the AC drive to the PC for backup and printing. Recording can be made in oscilloscope mode. Please contact CG Drives & Automation sales for further information. ED = 120 [s] Active braking time at nominal braking power during a 2 minute operation cycle.
  • Page 230 10 x 2.7 10 x 3.1 -995 5 x 4.9 5 x 5.7 5 x 6.5 -1K2 6 x 4.9 6 x 5.7 6 x 6.5 -1K4 7 x 4.9 7 x 5.7 7 x 6.5 Options CG Drives & Automation, 01-5326-01r5...

  • Page 231: I/O Board

    13.10 PTC/PT100 Part number Description 01-3876-08 PTC/PT100 2.0 option board The PTC/PT100 2.0 option board for connecting motor thermistors and max 3 PT100 elements to the AC drive is described in a separate manual. CG Drives & Automation, 01-5326-01r5 Options...

  • Page 232: Standby Supply Board Option

    C, C2, E, E2, F and F2. Name Function Specification terminal External, AC drive Ext. supply 1 main power independent, 24 V or V supply voltage for ±10% Double control and isolated Ext. supply 2 communication circuits Options CG Drives & Automation, 01-5326-01r5...

  • Page 233: Safe Stop Option

    See Table 49 for the contacts connections. To monitor the "Enable" function, the selection "RUN" on a digital output can be used. For setting a digital output, e.g. CG Drives & Automation, 01-5326-01r5 Options...
  • Page 234 Fig. 160 Connection of safe stop option in size E and up. +24 VDC operating Inhibit input 50 mA only. Safe Stop Power board +24 V Controller Enable DigIn Stop DigOut Fig. 161 Safe Stop connection Options CG Drives & Automation, 01-5326-01r5...

  • Page 235: Emc Filter Class C1/C2

    G - T69) are delivered with a dividing unit for connection of the cooling liquid. The drive units are equipped with rubber Emotron AC Drives from CG Drives & Automation are also hoses with leak-proof quick couplings. available as Low harmonic drives and Regenerative drives.
  • Page 236 Options CG Drives & Automation, 01-5326-01r5...

  • Page 237: Technical Data

    [hp] [kW] [hp] 48-025-20 48-030-20 48-036-20 18.5 48-045-20 18.5 48-058-20 48-060-20 48-072-20 48-088-20 48-105-20 48-142-20 48-171-20 48-205-20 48-244-20 48-293-20 48-365-20 * Available during limited time and as long as allowed by drive temperature. CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 238 69-006-20 69-008-20 12.8 C2(69) 69-010-20 69-013-20 20.8 10.4 69-018-20 14.4 69-021-20 18.5 16.8 69-025-20 18.5 69-033-20 69-042-20 D2(69) 69-050-20 69-058-20 * Available during limited time and as long as allowed by drive temperature. Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 239 N(9) 48-2K5-IP 3000 1000 2500 2000 O(10) Larger sizes available on request * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 240 48-2K5-IP 3000 1400 2500 1120 2000 O(10) Larger sizes available on request * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 241 3000 2100 2500 1700 2000 O(10) Larger sizes available on request * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block ( power module). CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 242 2240 S69 (14) 69-3K0-IP 3600 2200 3000 1700 2400 T69 (15) * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block ( power module). Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 243 S69 (14) 69-3K0-IP 3600 3200 3000 3000 2500 2400 2400 T69 (15) * Available during limited time and as long as allowed by drive temperature. ** PEBB= Power Electronic Building Block (power module). CG Drives & Automation 01-5326-01r5 Technical Data...

  • Page 244: General Electrical Specifications

    Purpose or Resistive use only . References +10 V @10 mA Short-circuit current +30 mA max +10VDC - 10 V @10 mA -10VDC +24 V Short-circuit current +100 mA max (together with Digital +24VDC Outputs) Technical Data CG Drives & Automation 01-5326-01r5...

  • Page 245: Operation At Higher Temperatures

    74 A - (5% x 74) = 70.3 A; this is not enough. Calculation for model VFX48-090 90 A - (5% x 90) = 85.5 A In this example we select the VFX48-090. CG Drives & Automation 01-5326-01r5 Technical Data...

  • Page 246: Dimensions And Weights

    (88.6 x 106.3 x 23.6) 1036 x 2830 x 450 2250 x 3000 x 600 O (2xH+2xI) 836 (1834) 1772 (3907) (40.8 x 111.4x 17.7) (88.6 x 118.1 x 23.6) * Enclosure height/Total height Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 247 (88.6 x 165.4 x 23.6) 1176 x 4330 x 450 2250 x 4500 x 600 T69 (5xI69) 1285 (2833) 2777 (6122) (46.3 x 170.5 x 17.7) (88.6 x 177.2 x 23.6) * Enclosure height/Total height CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 248 545 / 658 x 220 x 291 033 to 058 D2(69) 30 (66) (21.5 / 25.9 x 8.7 x 11.5) H1 = Enclosure height. H2 = Total height including cable interface. * with optional top cover Technical Data CG Drives & Automation 01-5326-01r5...

  • Page 249: Environmental Conditions

    WARNING! If the device is stored for more than two years, the DC link capacitor of the devices must be reformed during commissioning. The reforming procedure is described in manual “Capacitor reforming unit”. CG Drives & Automation 01-5326-01r5 Technical Data...

  • Page 250: Fuses And Glands

    - (40 - 44 mm (1.57 - 1.73 in)) - (36 - 40 mm(1.42 - 1.57 in)) (Ø17-42 mm (0.67 - 1.65 in)) cable (Ø11-32 mm(0.43 - 1.26 in)) Cable ##-175-54 flexible leadthrough or M50 flexible leadthrough or M40 opening. opening. Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 251 Note: For IP54 models 48/52-003 to -074 and 69-002 to -058 cable glands are optional. * IP20/21 models are equipped with cable clamps instead of glands. For data on cable connection ranges, see section 3.4.3, page 39. CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 252 22 - 28 mm (0.87 - 1.1 in) 69-082-54 69-090-54 69-109-54 (Ø23-55 mm (0.9 - 2.16 in)) Cable flexible leadthrough or M63 opening. (Ø17-42 mm (0.67 - 1.65 in)) Cable flexible leadthrough or M50 opening. 69-146-54 69-175-54 69-200-54 Technical Data CG Drives & Automation 01-5326-01r5...
  • Page 253 Note: For IP54 models 48/52-003 to -074 and 69-002 to -058 cable glands are optional. * IP20/21 models are equipped with cable clamps instead of glands. For data on cable connection ranges, see section 3.4.3, page 39 CG Drives & Automation 01-5326-01r5 Technical Data...

  • Page 254: Fuses According To Nema Ratings

    AJT200 48-228 AJT250 48-244 AJT250 48-250 AJT250 48-293 AJT300 48-295 AJT300 48-300 AJT300 48-365 AJT350 48-375 AJT350 48-430 AJT400 48-500 AJT500 48-600 AJT600 48-650 AJT600 48-720 A4BQ700 48-750 A4BQ700 48-860 A4BQ800 48-900 A4BQ800 Technical Data CG Drives & Automation 01-5326-01r5...

  • Page 255: Control Signals

    NOTE: Possible potentiometer value in range of 1 kΩ to 10 kΩ (¼ Watt) linear, where we advice to use a linear 1 kΩ / ¼ W type potentiometer for best control linearity. CG Drives & Automation 01-5326-01r5 Technical Data...
  • Page 256 Technical Data CG Drives & Automation 01-5326-01r5...

  • Page 257: Menu List

    Lsq (mH/ph) [Motor] 2632 PrData Mode Basic 230 Mot Protect 2633 Read/Write 231 Mot I t Type Trip 2634 AddPrValue 232 Mot I t Curr 100% 2635 CANBaudrate 233 Mot I t Time CG Drives & Automation, 01-5326-01r5 Menu List 255...
  • Page 258 33F Brk Wait 0.00s 39B Upp Band Lim 33G Vector Brake 39C Low Band Lim 33H Brk Fault 1.00s 39D Settle Start 33I Release Torque 39E TransS Start 33J DC Hold 39F Settle Stop 256 Menu List CG Drives & Automation, 01-5326-01r5...
  • Page 259 41C3 Load Curve 3 100% 51C1 AnIn4 Min 41C4 Load Curve 4 100% 51C2 AnIn4 Max 20.00mA 41C5 Load Curve 5 100% 51C3 AnIn4 Bipol 20.00mA 41C6 Load Curve 6 100% 51C4 AnIn4 FcMin CG Drives & Automation, 01-5326-01r5 Menu List 257...
  • Page 260 6141 CA4 Value Process Err 557 B2 Relay 1 6142 CA4 Level HI 100 rpm 558 B2 Relay 2 6143 CA4 Level LO - 100 rpm 559 B2 Relay 3 6144 CA4 Type Window 258 Menu List CG Drives & Automation, 01-5326-01r5...
  • Page 261 850 Trip Message 851 - 85P (log list 5) 718 Frequency 860 Trip Message 861 - 86P (log list 6) 719 DC Voltage 870 Trip Message 871 - 87P (log list 7) CG Drives & Automation, 01-5326-01r5 Menu List 259...
  • Page 262 900 System Data 920 AC drive Data 921 AC drive Type 922 Software 9221 Build Info 9222 Build ID 923 Unit name 924 Bluetooth ID 930 Clock 931 Time 932 Date 933 Weekday 260 Menu List CG Drives & Automation, 01-5326-01r5...

  • Page 263: Index

    I n d e x Mains supply ......29, 55 Motor earth ......29 Factory settings ......109 Motor output ......29, 55 Fans ..........147 Symbols Safety earth ......29, 55 Fieldbus ........71, 227 +10VDC Supply voltage ....251 Control Panel memory Fixed MASTER ......147 +24VDC Supply voltage ....251 Copy all settings to Control Flux optimization ......
  • Page 264 (245) ........110 (339) ........130 (250) ........110 (33A) ........130 LCD display ......75, 80 (251) ........110 (33B) ........131 Level control ......65, 96 (252) ........111 (33C) ........132 Liquid cooling .......231 (253) ........111 (33D) ........133 Load default ........109 (254) ........111 (33E) ........
  • Page 265 (4162) ........159 (6141) ........189 (811-81N) ......209 (417) ........159 (6142) ........189 (820) ........210 (6143) ........189 (4171) ........159 (830) ........210 (4172) ........159 (6144) ........190 (8A0) ........210 (418) ........159 (6145) ........190 (900) ........211 (4181) ........159 (6151) ........190 (920) ........211 (4182) ........160 (6152) ........190 (922) ........
  • Page 266 Feedback signal .......143 Standby supply board .....228 PID D Time ......144 Start Delay ........150 Start/Stop settings ......127 PID I Time ......144 PID P Gain ......143 Status indications .......75, 80 Priority ..........63 Stop categories .........69 Process Protection ......162 Stop command .......170 Process Value .........201 Stop Delay ........150 Product standard, EMC ....10...
  • Page 268 TECHNICAL CENTERS NORDIC CENTRAL EUROPE BENELUX INDIA CG Drives & Automation CG Drives & Automation CG Power and Industrial Solutions Ltd. (Germany, Austria, Switzerland) CG Drives & Automation Mörsaregatan 12 Polakkers 5 Drive & Automation Division Box 222 25 Gießerweg 3 5531 NX BLADEL Plot.

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