CG Emotron CDN Series Hardware Manual
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CG Emotron CDN Series Hardware Manual

Motor mounted ac drive
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Emotron CDN
Motor mounted AC drive
0.75 ... 7.5 kW
Hardware manual

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Summary of Contents for CG Emotron CDN Series

  • Page 1 Emotron CDN Motor mounted AC drive 0.75 ... 7.5 kW Hardware manual...

  • Page 3: Table Of Contents

    Contents About this documentation ..........Validity information .
  • Page 4 Contents Power terminals ............4.5.1 Emotron CDN40-2P2 –...

  • Page 5: About This Documentation

    About this documentation Validity information About this documentation Validity information Contents This Hardware Manual informs you how to use the Emotron CDN series as directed. Validity Type Type designation Emotron CDN CDN40-2P2-65 Target group This Hardware Manual is intended for all persons who design, install, commission, and adjust Emotron CDN drives range.

  • Page 6: Document History

    Page reference  Reference to another page with additional information For instance:  16 = see page 16 Documentation reference  Reference to another documentation with additional information For example:  01-xxxx-yy = see documentation 01-xxxx-yy CG Drives & Automation...

  • Page 7: Terms And Abbreviations Used

    Ready−made motor connection, replaces the motor terminal box Abbreviation Meaning Cat. Category according to EN 954−1 (valid until 30 November 2009) Opto supply Optocoupler supply for controlling the drivers PELV Protective Extra Low Voltage Pulse Width Modulation n. c. Terminal not assigned CG Drives & Automation...

  • Page 8: Notes Used

    Pictograph and signal word Meaning  Safety note or application note for the operation according to Warnings! UL or CSA requirements. The measures are required to meet the requirements according to UL or CSA.  Warnings! CG Drives & Automation...

  • Page 9: Safety Instructions

    – The procedural notes and circuit details described in this documentation are only proposals. It’s up to the user to check whether they can be transferred to the particular applications. CG does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 10 A. Apart from the use of a residual current device, other protective measures can also be taken, such as isolation from the environment by double or reinforced insulation, or separation from the supply system by means of a transformer. CG Drives & Automation...
  • Page 11 The AC drives do not require any maintenance if the prescribed operating conditions are observed. Disposal Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs. The product−specific safety and application notes given in these instructions must be observed! CG Drives & Automation...

  • Page 12: Residual Hazards

    Carry out fixed installation and PE connection in accordance with EN 61800−5−1!  Electrostatic sensitive devices: Before working on the device, the staff must ensure to be free of electrostatic charge!  Hot surface: Use personal protective equipment or wait until devices have cooled down! CG Drives & Automation...

  • Page 13: Product Description

    Product description System overview Product description System overview Drive unit Communication unit Communication unit Drive unit Wiring unit Wiring unit  Emotron CDN40 0.75 ... 4.0 kW  Emotron CDN40 5.5 ... 7.5 kW CG Drives & Automation...

  • Page 14: Device Features

    Fixed frequencies Overload current 200 % (3 s) IT system usability Incremental encoder Two−track, 10 kHz evaluation Outputs Optional: 1 digital output 1 potential−free relay contact, 2 A, NO contact DC−injection braking  Mounting Motor mounting CG Drives & Automation...

  • Page 15: Identification

    Via the type designation, detailed device properties can be identified using the following type code. The list containing the type code, features, and device properties does not take any restrictions with regard to possible combinations into consideration. CG Drives & Automation...

  • Page 16: Product Key

    3 = 80 / 90 / 100 / 112 Frame size 2 CDN-WU-Size 4 01-6360-04 4 = 80 / 90 / 100 / 112 Frame size 3 CDN-WU-Size 5 01-6360-05 5 = 132 Frame size 3 Enclosure IP66 CG Drives & Automation...

  • Page 17: Communication Unit

    CDN403P8 CDN40-4P8-65 CDN404P8 CDN40-7P0-65 CDN407P0 CDN40-8P7-65 CDN408P7 CDN40-012-65 CDN40012 11.6 CDN40-016-65 CDN40016 15.6 13.0 Current e.g. 012 = 12 Amp Voltage class 40 = 400/480 V, 3/PE AC (also for IT systems) Type of protection IP65 CG Drives & Automation...

  • Page 18: Overview Of Control Terminals

    Digital input/output Analog Relay input Type AI/AU COM/NO Part no (Enable) 01-6361-00 Standard I/O    01-6361-01 Extended I/O   01-6361-02 CANopen − −  Available ✓ − Not available Without a fieldbus link CG Drives & Automation...

  • Page 19: Technical Data

    In TN systems the following earth−leakage circuit breakers can be used: Motor mounting 30 mA, type B 0.75 ... 4.0 kW 5.5 ... 7.5 kW 30 mA, type B 5.5 ... 7.5 kW 300 mA, type B CG Drives & Automation...
  • Page 20 Motor connection Motors EN 60034 Only use motors suitable for inverter operation. Insulation resistance: at least û 1.5 kV, at least du/dt 5 kV/ s < 20 m (Shielded cable) Length of the motor cable CG Drives & Automation...
  • Page 21 Pollution IEC/EN 61800−5−1 Degree of pollution 2 Mechanical Vibration resistance (9.81 m/s = 1 g) Motor mounting Germanischer Lloyd General conditions: Acceleration resistant up to 2 g IEC/EN 60721−3−3 Mounting conditions Mounting place Motor mounting Standard CG Drives & Automation...
  • Page 22 The compliance with the requirements for the machine/plant is the responsibility of the manufacturer of the machine or system! Voltage deviations Voltage dips EN 61800−3 Short mains voltage dips (comp. IEC 61000−2−1) can lead to a switch−off of the motor. CG Drives & Automation...
  • Page 23 −300 Hz ... +300 Hz Absolute resolution 0.2 Hz Standardised Parameter data: 0.01 %, process data: 0.006 % (= 2 resolution Digital setpoint selection Typical accuracy 0,01 % Analog setpoint selection Typical accuracy Based on the final value CG Drives & Automation...

  • Page 24: Rated Data

    45 − 0 % ... 65 + 0 % Mains current Output power Motor power at I U, V, W 4 pol. ASM rated [kVA] Type [kW] rated rated rated CDN40-2P2-65 0.75 CDN40-3P8-65 CDN40-4P8-65 CDN40-7P0-65 CDN40-8P7-65 CDN40-012-65 11.3 CDN40-016-65 15.3 CG Drives & Automation...
  • Page 25 12 s • according to the tables under chapter 4.4 Fuses and cable cross−sections The data/recommendations for heavy duty operation on a rated mains voltage 400 V can be applied. ( 26) CG Drives & Automation...

  • Page 26: Operation With Normal Duty On 480 V System

    45 − 0 % ... 65 + 0 % Mains current Output power Motor power at I U, V, W 4 pol. ASM arated Type [kVA] [kW] Lrated arated arated CDN40-2P2-65 0.75 CDN40-3P8-65 CDN40-4P8-65 CDN40-7P0-65 CDN40-8P7-65 CDN40-012-65 CDN40-016-65 12.8 CG Drives & Automation...
  • Page 27 − − − Rated value of continuous output current Maximum output current (overload current) Periodic load change of 3 s with I and recovery time of 12 s • according to the tables under chapter 4.4 CG Drives & Automation...

  • Page 28: Operation With Heavy Duty Operation

    0 ... 400/480 0 ... 300 9.5/7.9 7.1/5.9 CDN40-016-65 0 ... 400/480 0 ... 300 13.0/10.8 9.8/8.1 Ambient temperature, switching frequency 4 kHz  Note! The maximally possible output voltage is approx. 94 % of the mains voltage. CG Drives & Automation...
  • Page 29 Technical data Rated data Operation at Heavy duty, overview Power losses Power loss P Type when operating with rated output current I when controller is inhibited arated CDN40-2P2-65 CDN40-3P8-65 CDN40-4P8-65 CDN40-7P0-65 CDN40-8P7-65 CDN40-012-65 CDN40-016-65 CG Drives & Automation...

  • Page 30: Operation With Rated Mains Voltage 400 V - Heavy Duty

    Periodic load change of 3 s with I and recovery time of 12 s • according to the tables under chapter 4.4 Depending on the ambient temperature, it may be required to reduce the output current (chapter 4.1, operating conditions). CG Drives & Automation...
  • Page 31 < 75 °C, ambient temperature < 45°C. Universal−current sensitive earth−leakage circuit breaker, short−time delayed Circuit breaker   Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category  Fuse Observe national and regional regulations CG Drives & Automation...

  • Page 32: Operation With Rated Mains Voltage 480 V - Heavy Duty

    Periodic load change of 3 s with I and recovery time of 12 s • according to the tables under chapter 4.4 Depending on the ambient temperature, it may be required to reduce the output current (chapter 4.1, operating conditions). CG Drives & Automation...
  • Page 33 < 75 °C, ambient temperature < 45°C. Universal−current sensitive earth−leakage circuit breaker, short−time delayed Circuit breaker Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category Fuse Observe national and regional regulations CG Drives & Automation...

  • Page 34: Overcurrent Operation

    (0.75 – 1.8 kW) (2.2 – 7.5 kW) B  T + C  T B  T + C  T B  T + C  T 4 ≤ 4 ≤ 4 ≤ 100% CG Drives & Automation...
  • Page 35 = 2 kHz f = 4 kHz     Type CDN40-2P2-65 CDN40-3P8-65 CDN40-4P8-65 CDN40-7P0-65 − − CDN40-8P7-65 CDN40-012-65 CDN40-016-65  Tip! For calculations of application−specific cycles please contact your CG contact person. CG Drives & Automation...

  • Page 36: Switching Frequency Reduction

    If the heatsink temperature increases above 105 °C, the controller is inhibited and  the error message "OH1: Heatsink overtemperature" is output. The error response is also triggered when the switching frequency reduction is deactivated.  NOTE: Normal duty only 4 kHz setting allowed CG Drives & Automation...

  • Page 37: Power Terminals

    3.0 ... 4.0 kW 8 x 1.2 18 ... 8 For looping−through connections (daisy chain) => two conductors with TWIN wire end ferrule Features Name Description Rated value L1, L2, L3 Mains phases See rated data CG Drives & Automation...
  • Page 38 2.0 ... 4.0 kW 1 ... 6 3.5 x 0.6 18 ... 8 Features Name Description Rated value T1, T2 Motor temperature monitoring See rated data Danger! Hazardous electrical voltage. T1 and T2 have DC−bus voltage potential . • CG Drives & Automation...

  • Page 39: Emotron Cdn40-012 - 40-016 ( 4

    18 ... 6 For looping−through connections (daisy chain) => two conductors with TWIN wire end ferrule Note!  Terminal X1 is not pluggable. Features Name Description Rated value L1, L2, L3 Mains phases See rated data CG Drives & Automation...
  • Page 40 3.0 ... 4.0 kW 1 ... 6 3.5 x 0.6 18 ... 8 Features Name Description Rated value T1, T2 Motor temperature monitoring See rated data Danger! Hazardous electrical voltage. T1 and T2 have DC−bus voltage potential . • CG Drives & Automation...

  • Page 41: Control Terminals

    Technical data Control terminals Overview Control terminals 4.6.1 Overview Controller Digital Digital Relay Analog External 24 enable V supply inputs output output inputs Number Number Number Number Number Number I/O modules Standard I/O Extended I/O Fieldbus CANopen CG Drives & Automation...

  • Page 42: General Data

    For supporting communication when the mains voltage is disconnected Internal (24O) DC output voltage, max. 100 mA for inputs/outputs and sensor supply Interfaces Extensions Fieldbus via Communication Unit Drive interface Encoder input Via 2 digital inputs, HTL, 2−track, 10 kHz CG Drives & Automation...

  • Page 43: Canopen

    110 m with 500 kbps 290 m with 250 kbps 630 m with 125 kbps 1500 m with 50 kbps 3900 m with 20 kbps 8000 m with 10 kbps Rated voltage 24.0 V rated , DC CG Drives & Automation...

  • Page 44: Dimensions

    Dimensions − standard motor mounting [mm] Type m [kg] CDN40-2P2-65 CDN40-3P8-65 2461 CDN40-4P8-65 CDN40-7P0-65 CDN40-8P7-65 CDN40-012-65 CDN40-016-65 Reduction possible if no free space for plugs or cable glands is required. For the Standard I/O design, without cable glands CG Drives & Automation...

  • Page 45: Installation

    Possible consequences: Death or severe injuries when touching the power terminals.  Protective measures: Before working on the terminals, disconnect mains and wait for at least  3 minutes. Check whether the terminals are deenergised.  CG Drives & Automation...
  • Page 46 Plugging or removing the terminal strips or plug connections during operation may cause high voltages and arcing. Possible consequences: Damage of the devices  Protective measures: Switch off device.  Only plug or remove the terminal strips or plug connections in deenergised  status. CG Drives & Automation...
  • Page 47 In case of an earth fault in IT systems, intolerable overvoltages may occur in the plant. Possible consequences: Destruction of the device. Protective measures: Before using the controller in the IT system, remove the contact screws on the supply side and the motor side. ( 5.4). CG Drives & Automation...

  • Page 48: Safety Instructions For The Installation According To Ul/Csa

    These devices provide overload protection rated for 125 % of the rated FLA.  CAUTION! Risk of electric shock. Please allow 180 s for the internal capacitors to  discharge. CG Drives & Automation...
  • Page 49 Ces équipements intègrent une protection contre les surcharges  conçue pour se déclencher à 125 % de l’intensité assignée à pleine charge. ATTENTION ! Risque de choc électrique. Patientez 180 s pour permettre aux  condensateurs internes de se décharger. CG Drives & Automation...

  • Page 50: Installation According To Emc (Installation Of A Ce−Typical Drive System)

    – We recommend to use shielded cables for a cable length from approximately 5 m on or in environments with strong interferences. Connection system Extensively apply shielding directly in the plugs.  Apply shielding above EMC cable glands.  CG Drives & Automation...

  • Page 51: Motor Cable

    (e.g. for blowers  etc.). shield the supply cable for temperature monitoring of the motor (PTC or  thermostat) and install it separately from the motor cable. CG Drives & Automation...

  • Page 52: Control Cables

    Install additional unshielded cables Install and shield additional cables inside the motor cable (e.g. for motor separately temperature monitoring) Too long and unshielded cable ends of Shorten unshielded cable ends the motor cable to maximally 40 mm CG Drives & Automation...

  • Page 53: Measures When Drive Is Used In It Systems

    – Devices up to 4 kW: unscrew small cap on the top. – Devices from 5.5 kW: remove small cover on the top. 3. Unscrew and remove the screw(s). 4. Screw the cap on or fit the cover. IT system 0.37 ... 4 kW 5.5 ...7.5 kW CG Drives & Automation...

  • Page 54: Power Terminals

    X1 L1/L2/L3 X1 L1/L2/L3 F1 … F3 3/PE AC 3/N/PE AC 400 V Note!  Holding brakes outputs BD1 – BD2 functions not available to use. Brake chopper outputs Rb1 – Rb2 function not available to use. CG Drives & Automation...

  • Page 55: Standard I/O

    Analog inputs Relay External 24 V supply +10 V/ 5 mA 100 mA 24 V ext. 0 ... 10 V / 0/4 ... 20 mA External alternative voltage supply Wire jumper for permanent controller enable (delivery state) CG Drives & Automation...

  • Page 56: Extended I/O

    Extended I/O Controller enable 01-6361-01 Digital inputs Digital outputs Analog inputs Relay External 24 V supply +10 V/ 100 mA 5 mA 24 V ext. External alternative voltage supply Wire jumper for permanent controller enable (delivery state) CG Drives & Automation...

  • Page 57: Canopen

    CANopen® Terminals Mode Features CANopen Controller enable 01-6361-02 Digital inputs Digital outputs Analog inputs Relay External 24 V supply 100 mA 24 V ext. External alternative voltage supply Wire jumper for permanent controller enable (delivery state) CG Drives & Automation...

  • Page 58: Commissioning

    Commissioning Before you start Commissioning  Note! Please observe the general safety instructions ( 12).  Please observe the notes regarding residual hazards ( 18).  Before you start Selection of the appropriate commissioning tool  Tip! Use the »Easy Starter« to carry out extensive parameter setting and configuration.
  • Page 59 = 3 Hz (C00058). Noise optimisation:  – Set code C00018 to the value "3" (switching frequency 16 kHz). High torque at low speeds (without feedback):  – Select "Vector control" operating mode. CG Drives & Automation...

  • Page 60: Handling The Memory Module

    The plug−in version is especially suited for restoring an application after replacing a device  0.75 ... 4 kW Memory module, pluggable  CG Drives & Automation...
  • Page 61 The memory module is available as a spare part ˘ without any data contents˘.  During operation Parameter sets can be saved manually. Parameter sets can be loaded manually.  Parameter changes can be saved automatically.  CG Drives & Automation...

  • Page 62: Setting Elements

    Settings carried out via P1 must be activated. The settings are accepted again at every mains connection. Thus, changes on parameters made in the meantime may be overwritten. 0.75 ... 4 kW Name Setting "Top Cover: Speed ... %" Connection for Easy Starter PC-tool. LED status display  CG Drives & Automation...
  • Page 63 Settings carried out via P1 must be activated. The settings are accepted again at every mains connection. Thus, changes on parameters made in the meantime may be overwritten. Name Setting "Top Cover: Speed ... %" Connection for Easy Starter PC-tool. LED status display  CG Drives & Automation...
  • Page 64 Remove cap in order to be able to set potentiometer P1. Screw cap on again after the setting process, in order to ensure that the degree of  protection of the inverter is provided. Setting Description Motor speed in percent of the rated speed C00011 CG Drives & Automation...

  • Page 65: Before Switching On

    Great hazard potential during commissioning Incorrect settings may cause unexpected and dangerous motor and system movements. Possible consequences: Damage to material assets  Injury to persons  Protective measures: Clear hazardous area  Observe safety instructions and safety clearances  CG Drives & Automation...

  • Page 66: Commissioning Steps

    Save parameter settings safe against mains failure In order to prevent parameter settings carried out in the device from being lost by mains switching, you have to explicitly save the parameter set with mains failure protection in the device. CG Drives & Automation...

  • Page 67: Diagnostics

    LED flashes once approx. every 3 seconds (slow flash) LED flashes once approx. every 1.25 seconds (flash) LED flashes twice approx. every 1.25 seconds (double flash) LED is blinking every second LED is permanently on Braking operation without additional measures CG Drives & Automation...

  • Page 68: Braking Operation

    20 ... 30 % of the rated motor torque. Automatic DC−injection braking (Auto−DCB) improves the starting performance  of the motor when the operation mode without speed feedback is used. Further information on the relevant parameters can be obtained from the software manual. CG Drives & Automation...

  • Page 69: Accessories (Overview)

    In order to remove the memory module, use a suitable screwdriver to lever the module out at the upper and lower groove. In order to plug in the module, insert it into the slot and push it with light pressure until end position is reached. Memory module CG Drives & Automation...
  • Page 72 © 07/2016 /13527313 / 01-6460-01R0, 2017-01-27 CG DRIVES & AUTOMATION Mörsaregatan 12, Box 222 25 SE- 250 24 Helsingborg, Sweden +46 42 16 99 00 info.se@cgglobal.com Info: Order: order.se@cgglobal.com...

This manual is also suitable for:

Cdn40-2p2-65Cdn40-4p8-65Cdn40-7p0-65Cdn40-012-65Cdn40-016-65Cdn40-8p7-65 ... Show all

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