CG Emotron VFX69 Series AC Drive Manuals

Manuals and User Guides for CG Emotron VFX69 Series AC Drive. We have 2 CG Emotron VFX69 Series AC Drive manuals available for free PDF download: Instruction Manual

CG Emotron VFX69 Series Instruction Manual (268 pages)

Version 2.0

Brand: CG | Category: Controller | Size: 20 MB

Safety Instructions
5
Table of Contents
7
Contents
7
1 Introduction

11
- Delivery and Unpacking
  11
- Using of the Instruction Manual
  11
- Instruction Manuals for Optional Equipment
  11
- Warranty
  12
- Type Code Number
  13
- Standards
  14
- Product Standard for EMC
  14
- Dismantling and Scrapping
  15
- Disposal of Old Electrical and Electronic Equipment
  15
- Glossary
  16
- Abbreviations and Symbols
  16
- Definitions
  16
2 Mounting

17
- Lifting Instructions
  17
- Stand-Alone Units
  18
- Cooling
  18
- Mounting Schemes
  19
- Cabinet Mounting
  26
- Cooling
  26
- Recommended Free Space in Front of Cabinet
  26
- Mounting Schemes, Cabinets
  27
3 Installation

29
4 Control Connections

51
- Control Board
  51
- Terminal Connections
  52
- Inputs Configuration with the Switches
  53
- Connection Example
  54
- Connecting the Control Signals
  55
- Cables
  55
- Types of Control Signals
  57
- Screening
  57
- Single-Ended or Double-Ended Connection
  57
- Current Signals ((0)4-20 Ma)
  58
- Twisted Cables
  58
- Connecting Options
  58
5 Getting Started

59
- Connect the Mains and Motor Cables
  59
- Mains Cables
  59
- Motor Cables
  59
- Using the Function Keys
  60
- Remote Control
  60
- Connect Control Cables
  60
- Switch on the Mains
  60
- Set the Motor Data
  61
- Run the AC Drive
  61
- Local Control
  61
- Switch on the Mains
  61
- Select Manual Control
  61
- Enter a Reference Value
  61
6 Applications

63
- Application Overview
  63
- Cranes
  63
- Crushers
  63
- Mills
  64
- Mixers
  64
7 Main Features

65
- Parameter Sets
  65
- One Motor and One Parameter Set
  66
- One Motor and Two Parameter Sets
  66
- Two Motors and Two Parameter Sets
  66
- Autoreset at Trip
  66
- Reference Priority
  67
- Preset References
  67
- Remote Control Functions
  68
- Performing an Identification Run
  70
- Using the Control Panel Memory
  70
- Load Monitor and Process Protection [400]
  71
- Load Monitor [410]
  71
8 EMC and Standards

73
- EMC Standards
  73
- Stop Categories and Emergency Stop
  73
9 Serial Communication

75
- Modbus RTU
  75
- Parameter Sets
  75
- Motor Data
  76
- Start and Stop Commands
  76
- Reference Signal
  76
- Process Value
  76
- Description of the Eint Formats
  77
10 Operation Via the Control Panel

79
- General
  79
- Two Different Control Panels
  79
- Control Panel with 4-Line Display
  79
- The Display
  79
- Editing Mode
  81
- Fault Logger
  82
- Real Time Clock
  82
- LED Indicators
  82
- Control Keys
  82
- The Toggle and Loc/Rem Key
  83
- Function Keys
  84
- Control Panel with 2-Line Display
  84
- The Display
  84
- Indications on the Display
  85
- LED Indicators
  85
- Control Keys
  85
- The Toggle and Loc/Rem Key
  86
- Function Keys
  87
- The Menu Structure
  87
- The Main Menu
  88
- Programming During Operation
  88
- Editing Values in a Menu
  88
- Copy Current Parameter to All Sets
  88
- Programming Example
  89
11 Functional Description

91
- 2-Line LCD Display
  91
- 4-Line LCD Display
  92
- Menus
  93
- 1St Line [110]
  93
- 2Nd Line [120]
  94
- 3Rd Line [130]
  94
- 4Th Line [140]
  94
- 5Th Line [150]
  94
- 6Th Line [160]
  94
- View Mode [170]
  94
- Main Setup [200]
  95
- Operation [210]
  95
- Remote Signal Level/Edge [21A]
  100
- Mains Supply Voltage [21B]
  100
- Motor Data [220]
  101
- Motor Protection [230]
  108
- Parameter Set Handling [240]
  112
- Trip Autoreset/Trip Conditions [250]
  114
- Serial Communication [260]
  121
- Process and Application Parameters [300]
  126
- Set/View Reference Value [310]
  126
- Process Settings [320]
  126
- Start/Stop Settings [330]
  131
- Mechanical Brake Control
  135
- Speed [340]
  140
- Torques [350]
  143
- Preset References [360]
  145
- PI Speed Control [370]
  146
- PID Process Control [380]
  147
- Pump/Fan Control [390]
  151
- Crane Option [3A0]
  158
- Load Monitor and Process Protection [400]
  161
- Load Monitor [410]
  161
- Process Protection [420]
  166
- I/Os and Virtual Connections [500]
  168
- Analogue Inputs [510]
  168
- Digital Inputs [520]
  174
- Analogue Outputs [530]
  176
- Digital Outputs [540]
  180
- Relays [550]
  182
- Virtual Connections [560]
  184
- Logical Functions and Timers [600]
  185
- Comparators [610]
  185
- Logic Output y [620]
  195
- Logic Output Z [630]
  197
- Timer1 [640]
  198
- Timer2 [650]
  200
- Counters [660]
  201
- Clock Logic [670]
  204
- View Operation/Status [700]
  205
- Operation [710]
  205
- Status [720]
  208
- Stored Values [730]
  212
- View Trip Log [800]
  213
- With Four Line PPU and Real Time Clock
  213
- Trip Message Log [810]
  213
- Trip Messages [82P] - [89P]
  214
- Reset Trip Log [8A0]
  214
- System Data [900]
  215
- VSD Data [920]
  215
- Bluetooth (Optional) Device ID Number
  216
- Real Time Clock
  216
12 Troubleshooting, Diagnoses and Maintenance

219
- Trips, Warnings and Limits
  219
- Trip Conditions, Causes and Remedial Action
  220
- Technically Qualified Personnel
  221
- Opening the AC Drive
  221
- Precautions to Take with a Connected Motor
  221
- Autoreset Trip
  221
- Maintenance
  225
13 Options

227
- Control Panel
  227
- External Control Panel Kits (4-Line)
  227
- Control Panel Kit, Including Blank Panel
  227
- Control Panel Kit, Including Control Panel
  227
- External Control Panel Options (2-Line)
  228
- Handheld Control Panel 2.0
  228
- Gland Kits
  229
- Emosoftcom
  229
- Brake Chopper
  229
- I/O Board
  231
- Encoder
  231
- Ptc/Pt100
  231
- Crane Option Board
  231
- Serial Communication and Fieldbus
  231
- Standby Supply Board Option
  232
- Safe Stop Option
  233
- EMC Filter Class C1/C2
  235
- Output Chokes
  235
- Liquid Cooling
  235
- Top Cover for IP20/21 Version
  235
- Other Options
  235
- AFE - Active Front End
  235
14 Technical Data

237
- Electrical Specifications Related to Model
  237
- General Electrical Specifications
  244
- Operation at Higher Temperatures
  245
- Dimensions and Weights
  246
- Environmental Conditions
  249
- Fuses and Glands
  250
- According to IEC Ratings
  250
- Fuses According to NEMA Ratings
  254
- Control Signals
  255
15 Menu List

257
- Index
  263

CG Emotron VFX69 Series Instruction Manual (258 pages)

AC drive

Brand: CG | Category: Industrial Equipment | Size: 21 MB

Safety Instructions
5
Residual Current Device (RCD) Compatibility
5
EMC Regulations
5
Heat Warning
6
Table of Contents
7
Contents
7
Introduction
11
Delivery and Unpacking
11
Using of the Instruction Manual
11
Instruction Manuals for Optional Equipment
11
Warranty
12
Type Code Number
13
Standards
14
Product Standard for EMC
14
Dismantling and Scrapping
15
Disposal of Old Electrical and Electronic Equipment
15
Glossary
16
Abbreviations and Symbols
16
Definitions
16
Mounting
17
Lifting Instructions
17
Stand-Alone Units
18
Cooling
18
Mounting Schemes
19
Cabinet Mounting
26
Cooling
26
Recommended Free Space in Front of Cabinet
26
Mounting Schemes, Cabinets
27
Installation
29
Before Installation
29
Remove/Open
29
Remove/Open the Lower Front Cover on
30
Frame Size E2, F2 and FA2 (IP20/21)
30
Cable Connections for Small and Medium Frame Sizes
30
Mains Cables
30
Motor Cables
33
Connection of Motor and Mains Cables for Larger Frame Sizes
36
Connection of Mains and Motor Cables on IP20 Modules
38
Cable Specifications
40
Stripping Lengths
40
Fuse Data
42
Cable Connection Data for Mains, Motor and PE Cables According to IEC Ratings
43
Cable Connection Data for Mains, Motor and PE Cables According to NEMA Ratings
47
Thermal Protection on the Motor
49
Motors in Parallel
49
Control Connections
51
Control Board
51
Terminal Connections
52
Stand by Supply Interface (SBS)
53
Configuration with Jumpers and Switches
53
Analogue Input Configuration (S1 - S4)
53
Termination (S5)
54
Connection Example
55
Connecting the Control Signals
56
Cables
56
Types of Control Signals
58
Screening
58
Single-Ended or Double-Ended Connection
58
Current Signals ((0)4-20 Ma)
59
Twisted Cables
59
Connecting Options
59
Getting Started
61
Connect the Mains and Motor Cables
61
Mains Cables
61
Motor Cables
61
Using the Function Keys
62
Remote Control
62
Connect Control Cables
62
Switch on the Mains
62
Set the Motor Data
63
Run the AC Drive
63
Local Control
63
Switch on the Mains
63
Select Manual Control
63
Enter a Reference Value
63
Applications
65
Application Overview
65
Cranes
65
Crushers
65
Mills
66
Mixers
66
Main Features
67
Parameter Sets
67
Define Parameter Sets
67
Select and Copy Parameter Set
67
One Motor and One Parameter Set
68
One Motor and Two Parameter Sets
68
Two Motors and Two Parameter Sets
68
Autoreset at Trip
68
Reference Priority
69
Preset References
69
Remote Control Functions
69
Default Settings of the Run/Stop/Enable/Reset Functions
69
Performing an Identification Run
72
Using the Control Panel Memory
72
Load Monitor and Process Protection [400]
73
Load Monitor [410]
73
EMC and Standards
75
EMC Standards
75
Stop Categories and Emergency Stop
75
Communication
77
Modbus RTU
77
Parameter Sets
77
Motor Data
78
Start and Stop Commands
78
Reference Signal
78
Process Value
78
Description of the Eint Formats
79
Operation Via the Control Panel
81
General
81
Control Panel with 4-Line Display
81
The Display
81
Menu [100] Start Window
83
Editing Mode
83
Fault Logger
84
Real Time Clock
84
LED Indicators
84
Control Keys
84
The Toggle and Loc/Rem Key
85
Toggle Function
85
Function Keys
86
The Menu Structure
86
The Main Menu
87
Programming During Operation
87
Editing Values in a Menu
87
Copy Current Parameter to All Sets
88
Programming Example
88
Functional Description
89
Menus
89
Description of Menu Table Layout
89
Resolution of Settings
90
1St Line [110]
90
Main Setup [200]
91
Operation [210]
91
Reference Control
92
Remote Signal Level/Edge [21A]
94
Motor Data [220]
95
Motor Protection [230]
101
Parameter Set Handling [240]
104
Trip Autoreset/Trip Conditions [250]
107
Serial Communication [260]
111
Communication Fault
113
Wireless [270]
115
Process and Application Parameters [300]
118
Set/View Reference Value [310]
118
Process Settings [320]
119
Process Unit
119
User-Defined Unit
120
Start/Stop Settings [330]
122
Acceleration Time
122
Mechanical Brake Control
126
Minimum Speed
130
Maximum Speed
130
Torques [350]
132
Maximum Power
134
Preset References [360]
134
PI Speed Control [370]
136
PID Process Control [380]
137
Pump/Fan Control [390]
140
Crane Option [3A0]
146
Load Monitor and Process Protection [400]
149
Load Monitor [410]
149
Process Protection [420]
153
I/Os and Virtual Connections [500]
154
Analogue Inputs [510]
154
Digital Inputs [520]
159
Analogue Outputs [530]
161
Digital Outputs [540]
164
Relays [550]
166
Virtual Connections [560]
167
Logical Functions and Timers [600]
167
Comparators [610]
167
Analogue Multiplexer [620]
173
Not Gate [630]
174
Logic Output [640]
175
Timers [650]
177
Flip Flops [660]
179
Reset Priority
179
Clock Logic [680]
182
View Operation/Status [700]
183
Operation [710]
183
Status [720]
185
Digital Input Status
186
Digital Output Status
186
Stored Values [730]
188
View Trip Log [800]
189
Trip Message Log with RTC [8X0]
189
Trip Message Log Without RTC [8X0]
189
Trip Message Log [810]
189
Trip Messages [820] - [890]
190
Reset Trip Log [8A0]
190
System Data [900]
191
VSD Data [920]
191
Real Time Clock
193
Troubleshooting, Diagnoses and Maintenance
195
Trips, Warnings and Limits
195
Trip Conditions, Causes and Remedial Action
196
Technically Qualified Personnel
197
Opening the AC Drive
197
Precautions to Take with a Connected Motor
197
Autoreset Trip
197
Maintenance
201
Options
203
Control Panel
203
External Control Panel Kits
203
Control Panel Kit, Including Blank Panel
203
Control Panel Kit, Including Control Panel
203
Handheld Control Panel 2.0
204
Gland Kits
204
Emosoftcom
204
Brake Chopper
205
I/O Board
206
Encoder
206
Ptc/Pt100
206
Crane Option Board
207
Communication Options
207
Standby Supply Board with Isolated DC-Voltage Measurement
207
Safe Stop Option
208
EMC Filter Class C1/C2
208
Output Chokes
208
Liquid Cooling
208
Top Cover for IP20/21 Version
208
Other Options
208
AFE - Active Front End
208
Technical Data
209
Electrical Specifications Related to Model
209
General Electrical Specifications
216
Operation at Higher Temperatures
218
Possible Derating
218
Dimensions and Weights
219
Environmental Conditions
222
Fuses and Glands
223
According to IEC Ratings
223
Fuses According to NEMA Ratings
227
Control Signals
228
Menu List
229
Index
253

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CG Emotron VFX69 Series Instruction Manual (268 pages)

Table of Contents

1 Introduction

2 Mounting

3 Installation

4 Control Connections

5 Getting Started

6 Applications

7 Main Features

8 EMC and Standards

9 Serial Communication

10 Operation Via the Control Panel

11 Functional Description

12 Troubleshooting, Diagnoses and Maintenance

13 Options

14 Technical Data

15 Menu List

CG Emotron VFX69 Series Instruction Manual (258 pages)

Table of Contents

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