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Summary of Contents for REMKO HTL 80
- Page 1 REMKO HTL 80 HTL 170 Oil heating systems Operation · Technology · Replacement parts Edition GB - D09...
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Page 3: Table Of Contents
Troubleshooting Intended use Customer service and guarantee Environmental protection and recycling Exploded view of the unit Spare parts list Electrical wiring diagram HTL 80 Electrical wiring diagram HTL 170 Commissioning fan oil burner 20-21 Maintenance protocol Technical data Carefully read this operating manual prior to commissioning /using the unit! This operating manual is a translation of the German original. -
Page 4: Safety Notes
REMKO HTL 80/170 Safety notes Always observe the respective local building code and fire prevention guidelines as well as the guidelines of the accident prevention and insurance associations as a basic rule when using the unit. ■ T he units may only be operated ■ A ll electrical cables for the units... -
Page 5: Unit Description
■ B uilding drying After switching off the units via a 230 V shock-proof plug or HTL the operating switch or the room 170 with 400 V CEE plug. thermostats the supply air fan The HTL 170 units are equipped runs to cool the combustion with a device for automatically chamber with the heat exchanger checking the turning direction for a certain time and then of the fan motor, as standard. switches off automatically. This process may be repeated With factory fitted forced-air oil several times if necessary, depending on the temperature burners the HTL 170 units have integrated REMKO Multiflex oil profile. pre-heating fitted as standard. With the HTL 80 this is available as In simple ventilating mode the unit an option (EDP no. 1071411) . can be used to recirculate the air permanently. The units conform Thermostatic control is not possible to the fundamental health in this case. and safety requirements of the appropriate EU stipulations and are simple to operate. -
Page 6: Installation Instructions
REMKO HTL 80/170 installation instructions installation in closed, well Room heating The safety regulations of the ac- ventilated areas without cident prevention and insurance exhaust gas connection ■ T he units may only be operated associations, the respective regional for room heating with a room building regulations and the com- ■ T he operation of the units... -
Page 7: Safety Device
Target value ca. 80 - 85 °C. rectified before resetting it. nOTE 1. U nscrew protective cap [1]. Safety temperature limiter (STB) Only "REMKO original replacement parts" must be The unit is permanently used when replacing safety switched off by the safety devices. temperature limiter (STB) in the event of the unit overheating 2. C arefully press in the reset ■ E nsure that the device is fitted... -
Page 8: Exhaust Ducting
REMKO HTL 80/170 Exhaust ducting It is also possible to operate ■ F ault-free operation is ■ A ll parts of the exhaust gas the units outside or in open guaranteed if the exhaust routing must be reliably rooms / halls without exhaust gas gas routing is fi tted in a rising fastened. Its diameter must routing. arrangement and with a vertical not be smaller than the outlet However, we recommend fi tting end pipe nozzle of the unit. a 1m exhaust gas duct with a rain hood on top (example 2), in order ■ T he exhaust gas routing should ATTEnTiOn to exclude the ingress of rainwater end at least above the height There must be no counter and dirt. -
Page 9: Before Commissioning
Before commissioning ■ I f the cycle intervals are too The units should be checked Air distribution short the length and layout for visible defects on the operating The units are equipped with a high of the hot air routing should and safety devices as well as performance radial fan, which be checked proper installation and correct has been designed to transport electrical connections before the heated air efficiently and nOTE commissioning. effectively over large distances. Cycled operation The distribution of the air is of the forced-air burner with It is essential that the following preferably implemented via run times under 5 min. should points be observed: ducting or special warm air or certainly be avoided. -
Page 10: Commissioning
REMKO HTL 80/170 Commissioning Paraffin formation with low One person, who has been Control panel outside temperatures adequately trained in the handling of the unit, should be tasked with Even at low outside temperatures the operation and monitoring it is necessary to ensure that there of the unit. is an adequate supply of heating oil that is capable of flowing. Connecting the units with ■ P araffin formation can start with the electrical power supply temperatures as high as 5 °C The electrical connection is made using a built-in mains cable with ■ T o avoid this appropriate... -
Page 11: Shutdown
Shutdown Heating with room thermostat Ventilate (Accessories) In this switch position the supply 1. M ove the operating The units operate fully air fan runs permanently. switch to the "0" automatically and exclusively The units can be used for air (off) position. in accordance with the room recirculation or ventilation temperature. purposes. 1. P ull out the strapping plug [2]. 2. S hut off fuel 1. M ove the operating supply. 2. C onnect the room thermostat switch to the "II" [4] plug [3] with the thermostat (Ventilate) position. -
Page 12: Care And Maintenance
REMKO HTL 80/170 Care and maintenance Regular care and observation ■ C heck the fan blades and Cleaning the heat exchanger of some basic points will ensure combustion chamber with heat trouble-free operation and a long exchanger for contamination 1. S et the operating switch service life. at regular intervals and clean to the "0" position and remove these if necessary the power plug from the mains ATTEnTiOn socket. The power plug must be pulled ■ C heck the on-site oil tank 2. T ake off the exhaust hood... - Page 13 8. C lean the combustion chamber (1st. BImSchV) must be 7. L astly, tighten the bottom through the burner opening observed. 2 fastening screws firmly. with a vacuum cleaner. A special boiler cleaning set 8. C heck the fuel filter insert for the REMKO industrial [3] for leaks and replace if vacuum cleaner is available as necessary. an accessory. 9. R e-fit burner cladding and fasten with the quick couplings.
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Page 14: Troubleshooting
REMKO HTL 80/170 Troubleshooting Tensioning the V-belt 9. M ove the operating switch ATTEnTiOn to the "II" (Ventilate) position. Before undertaking any work 1. R emove the two side air intake If the supply air fan now starts on the units, the power grills. up the fault may well be in plug must be removed from the burner area. the mains socket. 2. L oosen the screws (size 13) [7]. -
Page 15: Intended Use
REMKO GmbH & Co. KG Therefore, only bring the old unit to an authorised recycling business or to an appropriate collection point. -
Page 16: Exploded View Of The Unit
REMKO HTL 80/170 Exploded view of the unit 50 52 REMKO Multiflex oil pre-heating, REMKO 2-strand oil filter, serial with HTL 170 with factory- Serial with HTL 80 with factory- fitted oil burner. fitted oil burner. We reserve the right to modify the dimensions and design as part of the ongoing technical development process. -
Page 17: Spare Parts List
Spare parts list Description HTL 80 HTL 170 Cover panel 1104740-1 1104851 Upper insulation 1104741-1 1104852 Insulation right / left 1104742 1104853 Upper side cover (right / left) 1104743 1104854 Lower side cover (right / left) 1104744-1 1104855 Lower insulation 1104746 1104872 Base tray, front 1104745 1104856 Base tray, rear 1104836 1104857 Front wall cmpl. 1104755 1104858 Front wall insulation 1104756 1104786 guide bracket 1104757... -
Page 18: Electrical Wiring Diagram Htl 80
REMKO HTL 80/170 Electrical wiring diagram HTL 80 Legend: C = Capacitor RT = Thermostat receptacle H1 = Operating lamp (green) S1 = Operating switch H2 = External burner fault lamp (red) S2 = Reset button - burner relay HR = Auxiliary relay STB = Safety temperature limiter KL = Terminal block TR = Temperature controller M = B3 Fan motor TW = Temperature monitoring device ÖV = Multiflex oil pre-heating (option) -
Page 19: Electrical Wiring Diagram Htl 170
Electrical wiring diagram HTL 170 Control circuit Legend: S1 = Operating switch S2 = R eset button (burner) Load circuit H1 = Operating lamp (green) H2 = External burner fault lamp (red) TR = Temperature controller TW = Temperature monitoring device STB = Safety temperature limiter X1 = Terminal block M = Fan motor WS = Burner connector, 7-pole RT = Thermostat receptacle ÖV = Multiflex oil pre-heating 1F3.1 = Controller fuse 2K2.1 = Mains fuse... -
Page 20: Commissioning Fan Oil Burner
REMKO HTL 80/170 Commissioning the forced-air oil burner Preparatory tasks Adjusting the ignition electrode and baffle plate ATTEnTiOn The commissioning of the forced-air oil burner may only be carried out by trained specialists. After loosening the 4 fastening bolts the mounting baseplate M is pulled off the housing g. From size SL 44, 6 fastening screws must be removed (note marking arrows). nOTE... - Page 21 Adjusting the secondary air Air flap Setting the pump pressure (nozzle fitting adjustment) The pump pressure should be adjusted, and checked if necessary, during burner commissioning and during every service. nOTE Never let the pump run for extended periods without any fuel. Never leave the units for extended periods with a pump that has run dry. Carry out the presetting The quantity of combustion air of the secondary air as follows:...
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Page 22: Maintenance Protocol
REMKO HTL 80/170 Maintenance protocol Unit type: ........Unit number: ........10 11 12 13 14 15 16 17 18 19 20 Unit cleaned - outside - Unit cleaned - inside - Fan blade cleaned Combustion chamber cleaned Heat exchanger cleaned Exhaust gas suppressors replaced Inspection cover seal replaced Fuel filter insert replaced Safety equipment checked Safety devices checked Unit checked for damage Electrical safety check Burner maintenance *) Test run Comments: .................................................................. -
Page 23: Technical Data
Technical data Unit type HTL 80 HTL 170 nominal heating capacity Max. Nominal heat capacity Nominal flow rate 6,140 10,340 pressure (Max. total) Fuel Heating oil EL acc. to DIN 51603-1 or diesel fuel fuel consumption 15.5 Max. Danfoss oil nozzle 1.75 / 60°S 3.00 / 80°S Pump pressure, approx. exhaust gas loss Max. Exhaust gas flow, kg/h approx. Combustion chamber resistance, approx. Required chimney draft Power supply V/Hz 230/1~/50 400/3~N / 50 power consumption (complete 1.75 Max. - Page 24 REMKO offers not just a well- established sales network both nationally and internationally, but also has exceptionally highly- qualified sales specialists. REMKO employees in the field are more than mere salespeople: above all, they must be advisers to our customers in air conditioning and heating technology. Customer service Our units operate precisely and reliably. However, in the event of a malfunction REMKO customer service is quickly on the scene. Our comprehensive network of experienced dealers guarantees quick and reliable service. REMKO GmbH & Co. KG Klima- und Wärmetechnik Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 5232 606-0 Fax +49 5232 606-260 e-mail info@remko.de Internet www.remko.de...
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