Kenwood TK-7160 Modification Information
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Kenwood TK-7160 Modification Information

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See also: Service Manual , Instruction Manual
Modification Information (MOD)
For
TK-7160/ TK-8160
TK-7160/ TK-8160
Version:
Last Updated:
Language:
Type:
© Kenwood Corporation
2.00
November, 2006
English
K

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Summary of Contents for Kenwood TK-7160

  • Page 1 Modification Information (MOD) TK-7160/ TK-8160 TK-7160/ TK-8160 Version: 2.00 Last Updated: November, 2006 Language: English Type: © Kenwood Corporation...
  • Page 2 A right to use the software described in this technical document and relevant in-depth manuals is granted to a licensee by Kenwood Corporation; however, the title to and ownership of the software shall be owned by Kenwood Corporation. Refer to the help texts attached to the software for details.

  • Page 3: Table Of Contents

    Configuration using KPG-99D ....... 43 CONNECTING OPTIONAL DEVICES ..11 2.11.5 Changing the Resistance of Chip Jumpers..44 2.1 KCT-39............11 2.11.6 PCBs for the TK-7160/ TK-8160 ....44 2.12 KAP-2.............. 45 2.1.1 Description ............ 11 2.12.1 Description ............ 45 2.1.2 Mechanical Specifications ......
  • Page 4 CONTENTS 2.13 Using the Ignition Sense and Other Options ...51 2.13.1 Using the Ignition Sense ........51 2.13.2 Using Ignition Sense with the Scrambler Board ..........51 2.13.3 Using the Transceiver with the KDS-100 or KGP-2A/ KGP-2B...........52 2.14 Emergency Mic ..........53 2.14.1 Description .............53 2.14.2 Installing an Emergency Mic ......53...

  • Page 5: Port Functions

    1.1 8-pin Connector (Mic Connector) The 8-pin microphone connector is located on the front panel of the TK-7160/ TK-8160. Configuration data can be written into the transceiver or read from the transceiver by connecting the transceiver to a PC with KPG-99D software installed.

  • Page 6: Internal Connector

    1 PORT FUNCTIONS 1.2 Internal Connector TK-7160/ TK-8160 have 3 connectors for connecting external devices and installing boards (scrambler, etc.). Note: For TK-7160/ TK-8160 with serial numbers lower than 704xxxxx, CN4 is not available. Figure 1-2 CN2 Connector Figure 1-3 CN3 Connector...

  • Page 7: Mvrms At 1 Khz Deviation 4K Load

    1 PORT FUNCTIONS Table 1-3 Assigning Signals to the CN3 Connector Signal Input/ Items Description Number Name Output High/ Low Level H = more than 8 V, L = less than 6 V Maximum Input Voltage 20 V maximum ± Input Pull-up No pull-up...
  • Page 8 1 PORT FUNCTIONS Signal Input/ Items Description 1 Description 2 Number Name Output Input/ FNC1 - do - - do - - do - Output Output Voltage 0.5 V ± Output Maximum Current 50 mA maximum Switched or Unswitched Switched 5 V AVR output 200 mV 50 mVp-p at 1 kHz ±...

  • Page 9: Description Of Function

    PTT (Input) can be assigned to Port 1 to Port 8. KGP-2A/ KGP-2B can be configured when a The transceiver transmits when this port is grounded to KGP-2A/ KGP-2B is connected to the TK-7160/ earth (GND). TK-8160. This function can be used for KDS-100 and Configurations of External Devices and KGP-2A/ KGP-2A/ KGP-2B.

  • Page 10: Monitor (Input)

    1 PORT FUNCTIONS 1.3.9 Mic Mute (Input) Since KDS-100 and KGP-2A/-2B normally send data at a high level via this port, the transceiver sends data using a normal Voice-Channel when establishing Mic Mute (Input) can be assigned to Port 1 to Port 8. communication using a microphone (KMC-30, The transceiver mutes the microphone (KMC-30, KMC-32 and KMC-36).

  • Page 11: Direct Z1-Ch3 (Input)

    1 PORT FUNCTIONS 1.3.12 Direct Z1-CH3 (Input) 1.3.16 Speaker On (Input) Direct Z1-CH3 (Input) can be assigned to Port 1 to Speaker On (Input) can be assigned to Port 1 to Port 8. Port 8. The transceiver migrates to Zone 1 - Channel 3 when Speaker Amplifier is enabled while the port logic level the port logic level goes Low.

  • Page 12: Txs (Output)

    1 PORT FUNCTIONS 1.3.20 TXS (Output) 1.3.22 Scrambler (Output) TXS (Output) can be assigned to Port 1 to Port 8. Scrambler (Output) can be assigned to Port 1 to Port 8. The port logic level goes Low while the transceiver is transmitting.

  • Page 13: Description Of Functions (Fixed Ports)

    1 PORT FUNCTIONS 1.4 Description of Functions 1.4.5 DETO (CN3-Pin3) (Fixed Ports) This output port can be used for external signaling devices. This section describes ports other than the Function The port outputs a demodulated signal that has not Port. passed through the De-emphasis circuit.

  • Page 14: Alt (Cn3-Pin8)

    1 PORT FUNCTIONS 1.4.10 ALT (CN3-Pin8) This port can be used to input an external Alert Tone. 1.4.11 RXAFI (CN3-Pin9) This port can be used to input the received audio for the Scrambler. R267 is removed when the Scrambler is used and this port can be used with the RXAFO port.

  • Page 15: Connecting Optional Devices

    Table 2-2 Mechanical Parts Part Name Qty. Remarks The connection cable (KCT-39) for external devices 51021-1200 (Molex) Housing can be used with the TK-7160/ TK-8160. This section (White) describes how to connect KCT-39 to the TK-7160/ Terminal 50058-8000 (Molex) TK-8160. 51021-1100 (Molex)

  • Page 16: Supplied Accessories

    2.1.4 Installing KCT-39 (3) Remove 8 screws and then lift the shielding plate. 1. Remove the top cover of the TK-7160/ TK-8160 transceiver. (1) Lift the top cover by widening the 2 side tabs, using a flat-head screw driver or similar. Then, pull upward to remove the top cover from the transceiver body.

  • Page 17: Data1

    2 CONNECTING OPTIONAL DEVICES 2. Disconnect the DC cable in the direction of the 4. Cut the cushion part as shown in the figure using arrow in white. scissors or similar, and then attach G13-2084-x4. 5. Dress the KCT-39 cable into the transceiver as shown in the figure.

  • Page 18: Kct-36

    KGP-2B for 3 m (10 feet). This section describes KCT-36. 2.2.1 Description This cable can be used to extend the connection between TK-7160/ TK-8160 and KDS-100 or KGP-2A/ KGP-2B for 3 m (10 feet). 7. Connect the B connector of KCT-39 to CN3 on the TX-RX PCB.

  • Page 19: Ignition Sense Cable (Kct-18)

    Install the Ignition Sense Cable (KCT-18) in the transceiver. 2.3.1 Description This product is the Ignition Sense Cable for the TK-7160/ TK-8160. 2.3.2 Features (1) Cable length is 3.2 m (10 feet 6 inch). (2) Mini blade fuse (3 A) is used.

  • Page 20: Kds-100

    (Reserved for future use) A data terminal (KDS-100) used for establishing data General purpose I/O control ports communications can be connected to the TK-7160/ TK-8160. This section describes how to connect External SP port (Reserved for future use) KDS-100 to the TK-7160/ TK-8160.

  • Page 21: Mechanical Specifications

    2 CONNECTING OPTIONAL DEVICES 2.4.3 Mechanical Specifications Side Panel and Front Panel Product Dimensions and Weight Table 2-10 Product Dimensions and Weight Body Item MENU Width 187 mm (7.36 inch) 187 mm (7.36 inch) Depth 42 mm (1.65 inch) 46.5 mm (1.83 inch) Figure 2-5 Side Panel and Front Panel Height 88 mm (3.46 inch)

  • Page 22: Supplied Accessories

    2 CONNECTING OPTIONAL DEVICES 2.4.7 Optional Accessories Electrical Specifications Table 2-13 Electrical Specifications Table 2-15 Option Catalog Model Name (Specifications) Measurement Item Specifica- Requirements Programming Interface tions KPG-46 (8-pin modular) Initial Level of DO @ 511 random KPG-71D Programming Disk Modem Output pattern/ 600Ω...

  • Page 23: Configuration Using Kpg-99D

    2 CONNECTING OPTIONAL DEVICES 2.4.9 Configuration using KPG-99D 5. Select the External Device (Port 3 to 8) dropdown list > “KDS-100”. The necessary functions for KDS-100 are 1. Run KPG-99D. automatically assigned to each port. 2. Select the Program pulldown menu > “Read Data from the Transceiver”.

  • Page 24: Kgp-2A/ Kgp-2B

    The Read Data from the Transceiver dialog box appears on the display. A data terminal (KGP-2A/ KGP-2B) used for establishing data communications can be connected to the TK-7160/ TK-8160. This section describes how to connect KGP-2A/ KGP-2B to the TK-7160/ TK-8160. 2.5.1 Installing KGP-2A/ KGP-2B Figure 2-10 Read Data from the Transceiver Dialog Box 1 3.

  • Page 25: Gps Unit

    TK-8160 by using the KCT-39 cable. This section The Read Data from the Transceiver dialog box describes how to connect a GPS unit to the TK-7160/ appears on the display. TK-8160.
  • Page 26 2 CONNECTING OPTIONAL DEVICES 5. Select the External Devices (Port 1 to 2) dropdown list > “GPS (NMEA)”. Refer to the instruction manual supplied with the GPS unit for instructions on how to configure the GPS unit. Figure 2-15 Read Data from the Transceiver Dialog Box 1 3.

  • Page 27: Connect Gps35-Hvs Using Kct-31

    MODIFIED KCT-31 TO A PC OR A LAPTOP COM PORT. A specialized programming jig should be made in Once the GPS unit is installed in the TK-7160/ order to program the GPS35-HVS. Prepare 2 D-sub 9- TK-8160, the GPS unit can be programmed to send pin connectors (female) for the parts.

  • Page 28: Changing Kct-31 Wiring

    2 CONNECTING OPTIONAL DEVICES 8. Connect the D-sub 9-pin connector to the serial 3. Connect the other end of the jumper wire in step 2 port of a PC that has Garmin Programming to the D-sub 9-pin connector as shown in the figure Software installed.

  • Page 29: Installing Kct-31

    (3) Remove 8 screws and then lift the shielding plate. 2.7.5 Installing KCT-31 1. Extract the top cover of the TK-7160/ TK-8160. (1) Lift the top cover by widening both tabs using a flat-head screwdriver, etc. Then, pull upward to remove the top cover from the transceiver body.

  • Page 30: Configuration Using Kpg-99D

    INSTALLING THE SCRAMBLER BOARD IN THE TRANSCEIVER. 2.8.1 Installing SC20-460 1. Remove the top cover of the TK-7160/ TK-8160. (1) Use a flat-head screwdriver or similar to slightly pry apart the 2 side tabs. Then, pull upward to remove the top cover from the transceiver body.
  • Page 31 2 CONNECTING OPTIONAL DEVICES 2. Change configuration of the Scrambler Board. Table 2-18 SC20-460 Reconfiguration (1) The Scrambler Board (SC20-460) is shown in For RX For TX the following figures. Change C1 to 1000 pF Change R2 to 15kΩ Change R1 to 39kΩ Change R4 to 15kΩ...
  • Page 32 2 CONNECTING OPTIONAL DEVICES 4. Solder the E37-1080-x5 (cable with 11-pin connector) and E37-1081-x5 (cable with 12-pin Cable with 11-pin connector connector) on the Scrambler Board. Connect the wires as shown in the following figures. Table 2-19 Pin Connections SC20-460 Cable with 12-Pin Cable with 11-Pin Wires...
  • Page 33 2 CONNECTING OPTIONAL DEVICES Mount cushion: (G13-1964-x4) on top of SC20- 460. After installation Turn over SC20-460 to bottom and mount cushion: (G13-1964-x4) Top View Note: G13-1963-x4 and G13-1964-x4 are supplied as service parts. 6. Install the Scrambler Board. Install the Scrambler Board at the location printed on the TX-RX PCB.

  • Page 34: Configuration Using Kpg-99D

    2 CONNECTING OPTIONAL DEVICES 7. Dress the cables soldered to the Scrambler Board as shown in the following figure. Figure 2-21 Read Data from the Transceiver Dialog Box 2 4. Select the Edit pulldown menu > “Function Port”. The Function Port window appears on the display. Speaker wire cable Keep scrambler below scrambler...

  • Page 35: Voice Scrambler Board (Kw21)

    TK-7160/ TK-8160. For information on the KW21 Voice Scrambler Board, contact Transcrypt International for details. Note: For TK-7160/ TK-8160 with serial numbers lower than 704xxxxx, the 20-pin connector (CN4) is not available. In this case, KW21 cannot be installed.

  • Page 36: Installing Kw21

    0.35 inch x 0.04 inch)) and stack and paste them together. Paste the stack on side B of KW21 as 1. Remove the top cover of the TK-7160/ TK-8160. indicated in the small circle. (1) Use a flat-head screwdriver or similar to slightly pry apart the 2 side tabs.

  • Page 37: Configuration Using Kpg-99D

    2. Plug the KW21 into the 20-pin connector (CN4) at (2) Remove the top rubber packing. the location printed on the TX-RX PCB. Note: For TK-7160/ TK-8160 with serial numbers lower than 704xxxxx, the 20-pin connector (CN4) for KW21 is not available. In this case, KW21 cannot be installed.

  • Page 38: Ani Board (Qe-2)

    ALTERNATIVELY USE CIM-1000K-20 MANUFACTUERED BY CIMARRON TECHNOLOGIES. (REFER TO 2.11 ANI BOARD (CIM-1000K-20)) ON PAGE The ANI Board can be installed in the TK-7160/ TK-8160. This section describes how to install the Cimarron Technologies QE-2 in the transceiver. (3) Confirm that E, V and P are soldered (bridged).

  • Page 39: Installing Qe-2 Board

    G13-2082-x4 G13-2081-x4 • 1. Remove the top cover of the TK-7160/ TK-8160. (1) Use a flat-head screwdriver or similar to slightly Note: Change of the pieces of cushion tape may be required pry apart the 2 side tabs. Then, pull upward to depending on the size of ANI Board.

  • Page 40: Configuration Using Kpg-99D

    2 CONNECTING OPTIONAL DEVICES (2) Remove the top rubber packing. 2. Connect the cable with connectors (E37-1164-x5) that is used for installing the ANI Board to the CN2/ CN3 connectors of the TX-RX PCB. QE-2 E37-1164-x5 (3) Remove 8 screws and then lift the shielding plate.
  • Page 41 2 CONNECTING OPTIONAL DEVICES 4. Select the Edit pulldown menu > “Function Port”. The Write Data to the Transceiver dialog box appears on the display. The Function Port window appears on the display. Figure 2-29 Write Data to the Transceiver Dialog Box 7.

  • Page 42: Ani Board (Cim-1000K-20)

    Serial Nos. 808xxxxx or later. KPG-99D version 1.40 or later is required to configure CIM-1000K-20. TURN THE TRANSCEIVER OFF BEFORE INSTALLING CIM-1000K-20 IN THE TRANSCEIVER. THE TK-7160/ TK-8160 HAS THE FOLLOWING PCBS. TO DISTINGUISH PCB TYPES, REFER TO 2.11.6 PCBS FOR THE TK-7160/ TK-8160 ON PAGE TK-7160 2.11.1 Changing the Circuit of...

  • Page 43: Installing Cim-1000K-20

    2 CONNECTING OPTIONAL DEVICES 2.11.2 Installing CIM-1000K-20 4. Connect the CIM-1000K-20 board with double- sided adhesive tape to the connector on the TX-RX PCB. 1. Remove the cover from the transceiver. Refer to step 1 in 2.10.2 Installing QE-2 Board on Do not peel off the top label of the page stacked tapes.

  • Page 44: Basic Configuration For Cim-1000K-20

    2 CONNECTING OPTIONAL DEVICES 2.11.3 Basic Configuration for Running the Terminal Program CIM-1000K-20 1. Select the “Start” button > “Programs” (“All Programs” in Windows XP) > “Accessories” > “Communications” > “HyperTerminal”. Connect CIM-1000K-20 to a PC, and then configure CIM-1000K-20 by using a terminal program. The Connection Description window appears.
  • Page 45 The same operation can be used when alternating between Press the [1], [2], [3] and [4] keys. “CONVENTIONAL” and “TRUNK” in TX MODE menu. Since Man-down cannot be used on the TK-7160/ TK-8160, the configuration of MAN-DOWN does not need to be changed.
  • Page 46 2 CONNECTING OPTIONAL DEVICES Press the [Space] key to configure another RADIO INTERFACE function. • Configure NO for Cont.Data. The entered value is confirmed when the • Configure YES for KeyFollowsPTT. [Tab] or [Enter] key is pressed, and then the •...

  • Page 47: Configuration Using Kpg-99D

    2 CONNECTING OPTIONAL DEVICES Configuration for using Emergency 3. Click the “Read” button. EMER KPG-99D starts reading from the transceiver the data stored in the transceiver. • Configure the number of times to transmit Emergency signals for RepQty. • Configure the interval to transmit Emergency signals for RepDly.

  • Page 48: Changing The Resistance Of Chip Jumpers

    7. Select the “Write Data to the Transceiver” from the Program pulldown menu. Or, click the “ ” icon in the toolbar. 2.11.6 PCBs for the TK-7160/ The Write Data to the Transceiver dialog box TK-8160 appears. Confirm the type of PCB in the transceiver by referring to the following figures.

  • Page 49: Kap-2

    KAP-2 has the following 2 cables. The second cable kit (Kit A) is used. (1) Cable kit for the TK-7180 and TK-8180 (2) Cable kit for the TK-7160 and TK-8160 (Kit A) 2.12.1 Description This cable and the KAP-2 unit allow you to add the Public Address, Horn Alert, and External Speaker functions to the TK-7160/ TK-8160.

  • Page 50: Electrical Specifications

    2 CONNECTING OPTIONAL DEVICES 2.12.4 Electrical Specifications Cable Specifications Port Specifications 11 5 13,14 Figure 2-30 Mechanical Parts Table 2-23 Mechanical Parts Figure 2-31 Connector Number Part Name Qty. Remarks Table 2-24 Mechanical Parts Housing 53015-0610 Transceiver External Housing 03-06-1062 External Side Side Connector...

  • Page 51: Standard Specifications

    Note: KIT A is used for connecting the cable. In this case, the G13-2083-x4 supplied screw (N87-2606-48) is not required. G13-2084-x4 G13-2065-x4 1. Remove the top cover of the TK-7160/ TK-8160 transceiver. Sheet G11-4353-x4 (1) Lift the top cover by widening 2 side tabs, using G13-2063-x4 a flat-head screw driver or similar.
  • Page 52 2 CONNECTING OPTIONAL DEVICES (3) Remove 8 screws and then lift the shielding plate. (2) Remove the top rubber packing. 2. Disconnect the DC cable in the direction of the arrow. Confidential MOD (K)/Ver. 2.00 CONTENTS...
  • Page 53 2 CONNECTING OPTIONAL DEVICES 3. Attach G13-2083-x4 to the DC cable as shown in 6. Connect the cable to the connector of the TX-RX the figure. PCB located at the position shown in the following figure. 4. Cut the cushion part in the figure using diagonal cutters or similar, and then attach G13-2084-x4.
  • Page 54 2 CONNECTING OPTIONAL DEVICES 8. Dress the KAP-2 cable (E37-1160-x5) into the 10. Remove the cable with the connector that is transceiver as shown in the figure. inserted into the connector (CN6) of the TX-RX 9. Insert the 6-pin connector of the connection cable into the Relay PCB connector (CN2).

  • Page 55: Using The Ignition Sense And Other Options

    2 CONNECTING OPTIONAL DEVICES 14. Configure the Function Port window. 4. Connect the KCT-39 cable to the Ignition Line of the car. Select “None” from the External Devices (Port 1 to 2) and External Devices (Port 3 to 8) 5. Connect the pin 2 (pink) of the KCT-39 cable to the dropdown lists, and check the Ignition Sense Ignition line of the vehicle.
  • Page 56 2 CONNECTING OPTIONAL DEVICES Solder the ignition line of vehicle to this pad. Avoid Note: excessive Similar dustproof properties can be obtained regardless of stress on availability of the KCT-39 cable. However, sufficient dustproof this properties cannot be obtained when a normal cable is used for soldering the Ignition Sense.

  • Page 57: Emergency Mic

    2 CONNECTING OPTIONAL DEVICES 3. Configure the Function Port window. If the microphone connected to the EMGMIC port is installed in a safe and hidden location in the vehicle, Select “None” from the External Devices the dispatcher can monitor audio from the vehicle. (Port 1 to 2) and External Devices (Port 3 to 8) dropdown lists, then configure Port 1 to Port 8 Note: The microphone connected to the EMGIC port can be...
  • Page 58 2 CONNECTING OPTIONAL DEVICES 4. Connect the red wire to the hot side of the Emergency Microphone. 5. Connect the Emergency Mic ground to the same ground to which the TX-RX PCB is connected. 6. Configure the Emergency Information window. Select “Internal Mic”...

  • Page 59: Import/ Export Functions

    3 IMPORT/ EXPORT FUNCTIONS 3.1 Import Note: Following are FPUs supporting import and export functions as of January 1, 2005. FPU data of transceivers supporting the import and • KPG-92D export functions can be read by using KPG-99D. • KPG-99D The following import and export data are supported by •...

  • Page 60: Export Utility

    Yes Yes Yes Format Series nume nume nume digits digits digits 1. Run Export Utility. KPG- alpha Select “Start” > “All programs” > “Kenwood FPU” > Series nume “Export Utility”. digits KPG- alpha alpha alpha alpha alpha Series nume...
  • Page 61 3 IMPORT/ EXPORT FUNCTIONS 2. Click the “ ” button. The following error message appears when the selected file is not supported. The Open dialog box appears on the display. Figure 3-7 Error Message Box 2 4. Click the “Export” button. Figure 3-4 Open Dialog Box 1 3.

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