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2000
2000
PULSACOIL
PULSACOIL
DESIGN, INSTALLATION AND
SERVICING INSTRUCTIONS
PLEASE LEAVE THESE INSTRUCTIONS IN THE POCKET PROVIDED ON
THE BACK OF THE FRONT PANEL
Gas Council Approved Reference Numbers
PulsaCoil 125 97-317-31
PulsaCoil 145 97-317-32
PulsaCoil 185 97-317-33
PulsaCoil 215 97-317-34
PulsaCoil 235 97-317-35
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A MAINS PRESSURE HOT WATER SUPPLY
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SYSTEM INCORPORATING AN OFF PEAK
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ELECTRIC THERMAL STORE
ALL MODELS COMPLY WITH THE
WATER HEATER MANUFACTURERS
SPECIFICATION FOR THERMAL STORES
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Table of Contents
Related Manuals for Benchmark PulsaCoil 2000 Series
Summary of Contents for Benchmark PulsaCoil 2000 Series
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Page 1: Issue 7
2000 2000 PULSACOIL PULSACOIL DESIGN, INSTALLATION AND SERVICING INSTRUCTIONS PLEASE LEAVE THESE INSTRUCTIONS IN THE POCKET PROVIDED ON THE BACK OF THE FRONT PANEL Gas Council Approved Reference Numbers PulsaCoil 125 97-317-31 PulsaCoil 145 97-317-32 PulsaCoil 185 97-317-33 PulsaCoil 215 97-317-34 PulsaCoil 235 97-317-35 ���������... -
Page 2: Table Of Contents
Quality System audited by BSI. The Gledhill Group’s first priority is to give a As part of the industry wide“Benchmark”Initiative all Gledhill PulsaCoils now include high quality service to our customers. a Benchmark Installation, Commissioning and Service Record Log Book. Please read carefully and complete all sections relevant to the appliance installation. -
Page 3: Design
1.0 DESIGN 1.1 INTRODUCTION Any water distribution system/installation must comply with the relevant recommendations of the current version of the Regulations and British Standards listed below:- Building Regulations Requirements for Electrical Installations Water Regulations Manual Handling Operations Regulations British Standards BS6700 and BS7671. - Page 4 1.0 DESIGN �������� �������� � ��������� � ������ � � � ���������� ������ ������ ���� ���� ������� ��������� ���� ���� ���� �������� ���������� ������� ��� ������ ��������� �������� ��� ������� ��� ��� ����� ���� ���������� ��������� ����� ���� �� �������� ���...
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Page 5: Technical Data
1.0 DESIGN 1.2 TECHNICAL DATA i l p - l l t i l & " 2 " 2 " 2 " 2 " 2 t l ( f f i f f i Notes:- 1. Plastic feed and expansion cistern will be supplied separately including ballvalve, float and overflow fitting. 2. - Page 6 1.0 DESIGN 1.2 TECHNICAL DATA Standard Equipment The standard configuration of the PulsaCoil 2000 is shown opposite. The Pump Speed Control Board (P.S.C.), mounted inside the appliance, controls the operation of the complete system. The P.S.C. is pre- wired to a terminal strip where all electrical connections terminate.
- Page 7 1.0 DESIGN 1.2 TECHNICAL DATA ��� ����������� ������ �� ������ ���� ��� ����� ����� ����������� �� � ��������� �� ������ ������ ����� �� ���������� �������� �� ��� ��������� �� ��� ����� � � � ������� ������ ���� ������ ���� �� �����...
- Page 8 1.0 DESIGN 1.2 TECHNICAL DATA ��� ����������� ���� ���� �������������� ���� ��� ����� �� ��� ������������������� ������ �� �������� ���� ���� ����� ��� ��� ������ ��� �������� �������� �� ��� ����� ���� ���� ��� ����� �� ����� ����� ��� ��� ���...
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Page 9: System Details
PulsaCoil 2000. Because of the innovative method of hot water production no scale reducer is required on the branch to the appliance. However, to comply with the Benchmark Guidance Note for Water Treatment in Heating and Hot Water Systems the installer Note: The diagram below showstheF &E cistern... - Page 10 1.0 DESIGN 1.3 SYSTEM DETAILS Hot and Cold Water System Pipe Sizing / Materials To achieve even distribution of the available supply of hot and cold water, it is rising mains via an independent branch. important in any mains pressure system, that the piping in a dwelling should be sized The shower must incorporate or be fitted in accordance with BS 6700.
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Page 11: Electrical Installation
����� ��� ����� ������ � ����� ����� ��� ��������� ������ ���� 1.0 DESIGN ��� ������ ������ ��� 1.3 SYSTEM DETAILS �� �� ���� �� ��� ����� ���� � �� ��� ���� � ������� ������� ������ � ����� ���� �� ������� �������� ����... - Page 12 1.0 DESIGN 1.3 SYSTEM DETAILS Electrical Installation The upper immersion heater is positioned at a level on the PulsaCoil 2000 to provide Two typical methods of providing electrical sufficient hot water for at least one bath - see Technical Data Table on page 5. This supplies are shown below for information.
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Page 13: Installation
2.0 INSTALLATION 2.1 SITE REQUIREMENTS The appliance is designed to be installed in an airing/cylinder cupboard and the relevant minimum dimensions are provided in section 1.2 Technical Data. Because of the ease of installation we recommend that the cupboard construction is completed and painted before installation of the appliance. -
Page 14: Installation
2.0INSTALLATION 2.2 INSTALLATION Before installation the site requirements should be checked and confirmed as acceptable. The plastic cover and protective wrapping should be removed from the appliance and the installation base (provided) placed in position. The appliance can then be lifted into position in the cupboard on top of the base and the front panel removed by unscrewing the 2 screws and lifting the door up and out,... - Page 15 2.0INSTALLATION 2.2 INSTALLATION Pipework connections The position of the pipework connections is shown opposite. The connection sizes and dimensions are listed in Section 1.2 Technical Data. All the connections are also labelled on the appliance. It is essential that the pipework is connected to the correct connection.
- Page 16 2.0INSTALLATION 2.2 INSTALLATION It is normally envisaged that the feed and expansion cistern will be located in the same cupboard as the PulsaCoil 2000 appliance itself to maintain a dry roof space. The cold feed/open vent pipework assembly (as supplied) should be used if it is intended to install the F &...
- Page 17 2.0 INSTALLATION 2.2 INSTALLATION WIRING DIAGRAM - STANDARD PULSACOIL APPLIANCE 2000 � ����� � ��������� ����� �� ��� �� ��� ��� ����� � � � � � � � � � �� �� �� �� � � �� � � �...
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Page 18: Commissioning
2.0 INSTALLATION 2.2 INSTALLATION Electrical Connection - Standard Appliance The PulsaCoil 2000 is pre-wired to a 12 way terminal strip from the A.C.B.and plumbers are well able to complete the electrical installation as long as they are competent to carry out the work strictly in accordance with the IEE Requirements for Electrical Installations BS 7671. - Page 19 F & E cistern to the point where the warning/overflow pipe will cope with the discharge arising from a ballvalve failure. This product is covered by the‘Benchmark’ If an overflow is not provided ensure the temporary filling hose is isolated and scheme and a separate commissioning/ removed from its connection to the cold water supply.
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Page 20: Servicing
3.0 SERVICING 3.1 ANNUAL SERVICING No annual servicing of the PulsaCoil 2000 is necessary. However, if required, the operation of the controls and a hot water performance test can be carried out to prove the appliance is working satisfactorily and within its specification. -
Page 21: Short Parts List
3.0 SERVICING 3.3 SHORT PARTS LIST i r c l i c e i f v l l l i a c i t l d i 1⁄2 " . S . t a l l l e t l i �... -
Page 22: Fault Finding
3.0 SERVICING 3.4 FAULT FINDING Despite everyones best efforts some problems can occur and lead to complaints from the householder. The following checks should be carried out by the installer before calling the manufacturer. 1. Noise when hot water tap is opened/closed If the plate heat exchanger pump is noisy when the hot water tap is opened, then check the level of water in the F &... - Page 23 � �� ������ ������ When requiring a visit from the manufacturer the installer must have the � �� ������ ������ completed ‘Benchmark’ commissioning/ service record sheet to hand to enable help � to be provided. ������� �������������� �� ��...
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Page 24: Appendix A
APPENDIX A WATER SAVINGS WATER RELATED COSTS CAN BE REDUCED BY GOOD PLUMBING PRACTICE. ���� � ������ � � � � � ��� �� � �� ���� ���� ���� � ��� �� ��� ����������� ������ ���� ��������� � � ������� 4 FIXING OPTIONS FOR TAPS &... -
Page 25: Appendix B
APPENDIX B MANIFOLDS Two sets of manifolds are available as an optional extra. Each set comprises a separate hot and cold water manifold. Both are provided with a 22mm inlet connection t t i t i l located centrally. All outlet connections are 15mm compression. - Page 26 APPENDIX B The pressure loss through a flow regulator at the designated flow rate is about 1.8 bar. Therefore for the flow regulator to control the flow rate at pre-set level,the inlet pressure must be greater than 1.8 bar. If the inlet pressure is lower, the flow rate will be correspondingly less than the pre-set values.
- Page 27 APPENDIX B The size of the distribution pipes supplying the manifold should be calculated using the method set out in BS 6700. A typical diagrammatic arrangement of a system using Manifold Type 1 is shown below. This is only meant to show the principles involved and the actual connection of fittings to the manifold will need to suit the arrangements shown on page 35.
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Page 28: Terms & Conditions
Gledhill (Water Storage) AMD. AUGUST 2000 1. We only do business upon the Conditions which appear below and no other. Unless we so agree in (2) Domestic Mains Fed Products If the copper storage vessel itself or any integral pipework writing these Conditions shall apply in full to any supply of goods by us to the exclusion of any Conditions as part of the storage vessel assembly proves to be defective or terms sought to be imposed by any purchaser. - Page 29 (f ) nothing in these Conditions shall confer on the purchaser any rights or remedies to which the purchaser The Purchaser warrants to repair and make good any would not otherwise be legally entitled. damage caused by the affixation of the goods to or their (6) Notwithstanding any other provision contained herein the Purchaser's hereby agree to fully indemnify removal from any land or building and to indemnify us us against any damages losses costs claims or expenses incurred by us in respect of any claim brought...
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