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Cervis Warrior MCB-9XL User Manual

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MCB-9XL Transmitters
U106.3.0
2019 Cervis, Inc.

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Summary of Contents for Cervis Warrior MCB-9XL

  • Page 1 ™ MCB-9XL Transmitters U106.3.0 2019 Cervis, Inc.
  • Page 2 MCB-9XL Transmitters This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification.

  • Page 3: Table Of Contents

    Appendix B: RF Exposure Considerations ................22 Appendix C: Agency Label......................23 List of Figures Figure 1. Warrior MCB-9XL Three- and Four-Joystick Transmitters ........1 Figure 2. MCB-9XL Battery Installation ..................9 Figure 3. MCB-9XL Turn ON/OFF....................10 Figure 4. Method 2 Virtual Unlock Switch S07 ─ Push and Hold Down ........11 Figure 5.

  • Page 4: Cervis, Inc. Safety Precautions

    Warrior MCB-9XL Transmitters Cervis, Inc. Safety Precautions  Read and follow all instructions.  Failure to abide by Safety Precautions may result in equipment failure, loss of authority to operate the equipment, and personal injury.  Use and maintain proper wiring. Follow equipment manufacturer instructions.

  • Page 5: Warrior Mcb-9Xl Transmitter (Mcb-9Xl)

    User Manual 1.0 Warrior MCB-9XL Transmitter (MCB-9XL) The Warrior MCB-9XL transmitter is a compact remote control unit that interfaces with Warrior machine unit (MU) receivers. The MCB-9XL is available as either a three-joystick- or four- joystick transmitter, both powered by four type “AA” cell batteries. Each version includes two toggle switches, a push-pull Single-Pole/Single-Throw (SPST) Professional STOP switch, and a green multi-purpose pushbutton.
  • Page 6 Warrior MCB-9XL Transmitters  Operates Using Four “AA” Cell Batteries  Mounting by Custom Shoulder Harness U106.3.0...

  • Page 7: Warrior Mcb-9Xl Layout

    User Manual 2.0 Warrior MCB-9XL Layout 2.1 Standard Joysticks, Toggle Switches, and Pushbuttons Table 1 lists the standard MCB-9XL switches. Table 1. MCB-9XL Standard Switches Switch Function Type Switch Type/Description JS1 through JS4 Trolley/Hoist Motion Analog Joystick Single-axis, Two-step Control...

  • Page 8: Neck/Shoulder Harness

    Warrior MCB-9XL Transmitters LEDs Indication Diagnostic RF/Bat ↔ A/B Stuck switch: Check switches/proportional not neutral. ↔ RF→Bat→A→B→RF→Bat Scrolling: Tilt Mode active. B→A→Bat→RF→B Scrolling: Signifies Maintenance Mode Blinking: Batteries low, replace with fresh batteries soon. RF/BAT/A/B Shutting Off: Unit is shutting down:...

  • Page 9: Adjusting The Harness

    Connect the two parts of the rip cord together, and press down to secure the connection. 2.3.2 Attaching the Harness to the MCB-9XL Both ends of the high-visibility orange straps feature a pair of heavy-duty metal button snaps at the ends. 2019 Cervis, Inc.
  • Page 10 Warrior MCB-9XL Transmitters To attach the harness to your MCB-9XL, locate the two T-shaped harness clips on the front of your MCB. Thread the high visibility orange straps through the harness mounts—snap side up—past the first two (female) snaps. U106.3.0...
  • Page 11 User Manual Fold the strap over onto itself, and fasten the female snaps to their male counterparts.  Note: You’ll know the snaps are secured when you hear a clicking sound. 2019 Cervis, Inc.
  • Page 12 Warrior MCB-9XL Transmitters When you have the harness securely together, hang it around your neck—or drape it over your shoulder—and begin operating your MCB-9XL. U106.3.0...

  • Page 13: Mcb-9Xl Battery Installation

    2.2V. At this time, the Bat LED begins blinking once per second until the voltage reaches the 2.0V Auto-Shutdown voltage. Cervis, Inc. recommends replacing the batteries as soon as possible once the Bat LED begins flashing. Replacement batteries must be four new size “AA”...

  • Page 14: Warrior Mcb-9Xl Operation

    Warrior MCB-9XL Transmitters 4.0 Warrior MCB-9XL Operation 4.1 MCB-9XL System Startup Push Down Step 2 Step 1 Pull Step 5 Step 4 Step 3 Figure 3. MCB-9XL Turn ON/OFF For the following procedure, assume that power is applied to the Warrior receiver. Stand close to the MU receiver when starting up the MCB.

  • Page 15: Associating An Mcb-9Xl With A Receiver

    4.2.1 Associating an MCB-9XL Using the DIP Switch Unlock Method. This process unlocks receiver association, allowing the user to associate transmitters to the receiver until the DIP switch is set back to the locked position. 1. Set the receiver S01 DIP Switch 8 UP (ON). 2019 Cervis, Inc.

  • Page 16: Associate An Mcb-9Xl To A Receiver

    If the receiver is ON, the Horn/Light relay activates when DIP Switch 8 is moved. 3. Go to subsection 4.2.2. Cervis, Inc. does not recommend leaving receivers in an unlocked  Caution! state. Move DIP Switch 8 to the “0” (OFF) position once association is complete.
  • Page 17 Release both switches when LED A Select starts blinking. 6. The RF and B Selection LEDs light steadily, indicating that the MCB is attempting to locate all available Warrior receivers that the transmitter can link to. 2019 Cervis, Inc.
  • Page 18 Warrior MCB-9XL Transmitters 7. Once the MCB has completed its search—and one or more receivers have been found—the RF and A Selection LEDs light steadily.  Note: If no receivers are available, the MCB will stay in scan mode either until it times out or is turned off.

  • Page 19: Adjusting Mcb-9Xl Inactivity Timeout

    Transmitters for each newly purchased system are associated at Cervis, Inc. before shipping. 4.3 Adjusting MCB-9XL Inactivity Timeout The Warrior MCB-9XL ships from the factory configured with a standard four-minute inactivity timeout. To adjust the timeout interval length—from one minute to infinity (or no timeout)—in the field, follow these steps.
  • Page 20 Warrior MCB-9XL Transmitters 3. Pull the STOP switch up to the ON position. 4. Within one second of activating the MCB, while the B Selection LED is active: Press the Select/Next switch (S07) DOWN. Then press the green Horn/Start pushbutton (S09).
  • Page 21 = 60 minutes; and all four LEDs blinking = infinite timeout. 10. Once you have chosen your desired timeout, press and release the green Horn/Start pushbutton (S09) to return to Maintenance Mode. 11. Press the green Horn/Start pushbutton (S09) again to return to operational mode. 2019 Cervis, Inc.

  • Page 22: Tilt Fault Mode

    To exit tilt fault mode, return the MCB to level and reset all controls to their neutral state. Remote machine control will become available again. Cervis, Inc. ships all MCB transmitters with tilt fault mode enabled, as a safety feature. And while you can briefly maintain equipment motion control during the first three seconds of the warning period, you should return the transmitter to a level position before it expires.
  • Page 23 MCB LEDs begin cycling from bottom to top, indicating that the MCB is in Maintenance Mode. 6. Tilt the MCB 60° or more. 7. After three seconds, the LEDs will flash in one of the following patterns: – sequence repeats (Tilt Fault Mode enabled) RF→BAT→A→B 2019 Cervis, Inc.
  • Page 24 Warrior MCB-9XL Transmitters ↔ – sequence repeats (Tilt Fault Mode disabled) RF/B BAT/A 8. Press and release the green Horn/Start pushbutton (S09) to alternate between patterns 6a and 6b. 9. Once you’ve selected the desired mode, return the MCB to its normal operating position.

  • Page 25: Warrior Mcb-9Xl Specifications

    User Manual 5.0 Warrior MCB-9XL Specifications Table 4. Warrior MCB-9XL Receiver Specifications Item Description Power Operating Voltage 2.1VDC to 3.0VDC Four “AA” Alkaline Batteries Low V Warning 2.2VDC Auto-Shutdown 2.0VDC Inactivity Shutdown Four Minutes Environment Operating Temp -40°F to 158°F (-40°C to 70°C) Storage Temp -40°F to 131°F (-40°C to 55°C)

  • Page 26: Appendix A: Exposure To Radio Frequency Energy

    Warrior MCB-9XL Transmitters Appendix A: Exposure to Radio Frequency Energy Warrior MCB transmitter and receiver units contain radio transceivers. When active, an MCB transmitter sends out radio frequency (RF) energy through its internal antenna. The Warrior MCB transmitter complies with limits set by the United States Federal Communications Commission (FCC) for operating distance from human tissue.

  • Page 27: Appendix C: Agency Label

    User Manual Appendix C: Agency Label Figure 5. Warrior MCB-9XL Agency Label 2019 Cervis, Inc.
  • Page 28 Warrior MCB-9XL Transmitters U106.3.0...

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