Related Manuals for Baldor 5 Series
Summary of Contents for Baldor 5 Series
- Page 1 Series 5 Inverter For Catalog Nos. ID5202-CO, ID5203-CO, ID5401-CO, ID5402-CO, ID5403-CO, ID5405-CO Installation and Operating Manual MN783...
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Page 2: Table Of Contents
Baldor District Offices ........ - Page 3 TABLE OF CONTENTS (Continued) Figures Page 20 60 Hz and 50 Hz Motor Selection ..........21 21 Available Torque vs.
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Page 4: Introduction
UL approved as an electronic overload protector for motors. This product complies with all CE directives pertinent at the time of manufacture. Contact your local Baldor District Office for Declaration of Conformity. TABLE 1 – STANDARD FEATURES Feature... -
Page 5: Protection Features
TABLE 3 – PROTECTION FEATURES Feature Description Provides motor overload protection which prevents motor burnout and eliminates Motor Overload (I t) with RMS Current Limit nuisance trips. UL approved as an electronic overload protector for motors. Electronic Inrush Current Limit (EICL™) Eliminates harmful inrush AC line current during startup. -
Page 6: General Performance Specifications
TABLE 7 – GENERAL PERFORMANCE SPECIFICATIONS Factory Description Specification Setting 208/230 Volt AC Line Input Voltage Operating Range (Volts AC) 208 (–15%) / 230 (+15%) — 400/460 Volt AC Line Input Voltage Operating Range (Volts AC) 380 (–15%) – 460 (+15%) —... -
Page 7: Safety Notice
SAFETY NOTICE A Warning statement indicates a potentially hazardous situation which, if not avoided, could result in injury or death. A Caution statement indicates a potentially hazardous situation which, if not avoided, could result in damage to property. A Note indicates additional information that is not critical to the installation or operation. WARNING! This equipment may contain voltages as high as 1000 volts! Electrical shock can cause serious or fatal injury. -
Page 8: Quick-Start Instructions
2.5 Motor connection: Connect the motor wires to control terminals “U”, “V” and “W”. See Figures 1 and 2, on pages 10 and 11. (Load reactors may be required for cable lengths over 100 ft (30 m) – contact your local Baldor sales office). - Page 9 2.6 Main speed potentiometer connection: For unidirectional speed operation: connect the potentiometer to TB2 terminals “COM” (low), “SIG” (wiper), “+5VI” (high). 1. Catalog Nos. ID5202-CO and ID5203-CO: Connect the 5 k potentiometer to Terminals “P1” (low), “P2” (wiper), “P3” (high). 2.
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Page 10: Catalog Nos. Id5202-Co, Id5203-Co Quick-Start Connection Diagram
MOTOR LINE... -
Page 11: Catalog Nos. Id5401-Co, Id 5402-Co, Id5403-Co, Id5404-Co Quick-Start Connection Diagram
MOTOR AC LINE... -
Page 13: Mechanical Specifications And Drive Layout
MOTOR AC LINE... -
Page 14: Mounting Instructions
FIGURE 5 – EXPANDED VIEW OF JUMPERS AND TRIMPOTS CON3 50/60Hz CON1 A/M CON2 F - S - R DEC/B COMP Main Speed Potentiometer Selectable Jumpers Adjustable Trimpots and Signal Input Terminals Diagnostic LEDs MOUNTING INSTRUCTIONS WARNING! Do not use this drive in an explosive environment. An explosion can cause serious or fatal injury. -
Page 15: Electrical Connections Instructions
To remove the finger-safe cover, gently lift up on the four retainer clips until the cover dis- engages from the heat sink base. See Figure 4, on page 13. 4.2 Installing the finger-safe cover: To install the finger-safe cover, be sure to properly align the retainer clips. -
Page 16: Ac Line Input, Motor, And Ground Connections
equivalent) or a circuit breaker FIGURE 6 – AC LINE INPUT, MOTOR & GROUND CONNECTIONS (Square D QUO, or equivalent) in series with each ungrounded wire. For the recommended fuse size, see Table 6, on page 5. Connect Ground (Earth) the drive in accordance with the National Electrical Code require- ments and other local codes that... -
Page 17: Unidirectional Main Speed Potentiometer And Forward-Stop-Reverse Switch Connections
2. Catalog Nos. ID5401-CO, FIGURE 8 – UNIDIRECTIONAL MAIN SPEED POTENTIOMETER & FORWARD-STOP-REVERSE SWITCH CONNECTIONS ID5402-CO, ID5403-CO, (Jumper J1 Installed in “VOLT” Position) ID5405-CO: Connect the Main Speed Potentiometer Main Speed to Terminal Block TB1 on Wiper Potentiometer the ID5SI-1. (5 k) Reverse High... -
Page 18: Catalog Nos. Id5401-Co, Id5402-Co, Id5403-Co, Id5405-Co Voltage Following Signal Input Connection
WARNING! The signal FIGURE 11 – CATALOG NOS. ID5401-CO, ID5402-CO ID5403-CO, ID5405-CO input must be isolated VOLTAGE FOLLOWING SIGNAL INPUT CONNECTION from the AC line. Earth grounding (0 to ±25 Volts DC) signal connections will damage the (Jumper J1 Installed in “VOLT” Position) drive and void the warranty. -
Page 19: Forward-Stop-Reverse Switch Connection
In the Manual Start Mode, FIGURE 14 – FORWARD-STOP-REVERSE SWITCH CONNECTION the drive will trip due to all Connector Installed for faults (Overvoltage, Jumper Removed Forward-Stop-Reverse Switch Undervoltage, Short Circuit, and I t) and remain tripped CON2 Forward-Stop-Reverse even when the fault is Switch CON2 cleared. -
Page 20: Drive Operating Condition And Run/Fault Relay Contact Status
FIGURE 17 – ENABLE SWITCH CONNECTION Connector Installed for Connector Installed for Jumper Removed Forward Enable Switch Reverse Enable Switch Reverse Enable Switch Forward CON2 CON2 (Close to Run) Enable Switch CON2 (Open to Stop) (Close to Run) Red * F - S - R (Open to Stop) Black... -
Page 21: Setting Selectable Jumpers
SETTING SELECTABLE JUMPERS FIGURE 20 – 60 Hz & 50 Hz MOTOR SELECTION The drive has customer selectable jumpers 60 Hz Motor Operation (Factory Setting) 50 Hz Motor Operation which must be set before the drive can be (J1 Installed in “60Hz” Position) (J1 Installed in “50Hz”... -
Page 22: Trimpot Adjustments
For Manual Start, a momentary FIGURE 24 – CATALOG NOS. ID5202-CO, ID5203-CO FORWARD/REVERSE SPEED SELECTION contact must be installed onto CON1, as described in Section Forward Speed Operation (Factory Setting) Reverse Speed Operation 5.6, on pages 18 and 19. (Jumper Installed in “F” Position) (Jumper Installed in “R”... -
Page 23: Catalog Nos. Id5202-Co, Id5203-Co Maximum Speed Trimpot Range
7.2 Maximum Speed (MAX): Sets the maximum speed FIGURE 27 – CATALOG NOS. ID5202-CO, ID5203-CO of the motor. MAXIMUM SPEED TRIMPOT RANGE 1. Catalog Nos. ID5202-CO, ID5203-CO: The MAX Trimpot is factory set to 100% of frequency setting. For a higher maximum speed setting, rotate the MAX Trimpot clockwise. -
Page 24: Slip Compensation Trimpot Range All Models
The slip compensation may be adjusted as follows: FIGURE 31 – SLIP COMPENSATION TRIMPOT RANGE (ALL MODELS) 1. Connect an AC RMS ammeter in series with one motor phase. 2. Run the motor and set the unloaded speed to approximately 50% (900 RPM on 4-pole 1500/1725 RPM motors). -
Page 25: Catalog No. Id5202-Co Cl Trimpot Range
7.7 Motor Overload (I t) with RMS Current Limit (CL)*: Sets the current limit (overload), which limits the maximum current to the motor, prevents motor burnout, and eliminates nuisance trips. The CL Trimpot is factory set to 160% of the drive rated current. To increase the current limit, rotate the CL Trimpot clockwise. -
Page 26: Drive Operation
DRIVE OPERATION 8.1 Important Application Information 1. Motor with External Fan Cooling: Most totally enclosed fan-cooled (TEFC) and open ventilated 3-phase AC induction motors will overheat if used beyond a limited speed range at full torque. Therefore, it is necessary to reduce motor load as speed is decreased. -
Page 27: Drive Operating Condition And Status Led Indicator
If the motor is overloaded to 120% of full load (75% of the CL setting), the I t Timer starts. If the motor continues to be overloaded at the 120% level, the timer will shut down the drive after 30 minutes. If the motor is overloaded to 160% of full load, the drive will trip in 6 seconds. -
Page 28: Diagnostic Leds
DIAGNOSTIC LEDS The drive contains two diagnostic LEDs to display the drive’s operational status. See Figure 5, on page 14, for the location of the “PWR” and “ST” LEDs. 9.1 Power On (PWR): The “PWR” LED will illuminate green when the AC line is applied to the drive. - Page 29 – NOTES –...
- Page 30 – NOTES –...
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Page 31: Baldor District Offices
Baldor District Offices UNITED STATES MINNESOTA WISCONSIN JAPAN MINNEAPOLIS MILWAUKEE DIA BLDG 802, ARIZONA 21080 134TH AVE. NORTH 2725 SOUTH 163RD STREET 2-21-1 TSURUYA-CHO, PHOENIX ROGERS, MN 55374 NEW BERLIN, WI 53151 KANAGAWA-KU 4211 S 43RD PLACE PHONE: 763-428-3633 PHONE: 262-784-5940... -
Page 32: Limited Warranty
LIMITED WARRANTY For a period of 2 years from date of original purchase, BALDOR will repair or replace with- out charge controls which our examination proves to be defective in material or workman- ship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instruc- tions and/or ratings supplied.