Kilews KFA-0850A Instruction Manual

Automatic screw feeder vacuum type

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AUTOMATIC SCREW FEEDER
KFA-0850A
(VACUUM TYPE)
Instruction Manual
(ENGLISH)
Please read this manual thoroughly, before operating the unit and retain it for
future reference.
Patented in China, Taiwan, Japan & Korea.
Imitation of product will be caused prosecution.
Y2F152-3-001

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  • Page 1 AUTOMATIC SCREW FEEDER KFA-0850A (VACUUM TYPE) Instruction Manual (ENGLISH) Please read this manual thoroughly, before operating the unit and retain it for future reference. Patented in China, Taiwan, Japan & Korea. Imitation of product will be caused prosecution. Y2F152-3-001...
  • Page 2 SAFETY INSTRUCTIONS PLEASE NOTE FOLLOWING CONDITIONS BEFORE USING KILEWS KFA-0850 ◎ For a normal performance, please install this machine on a flat and stable working table, do not slant or pad, otherwise machine function might be affected. ◎ Turn off the power switch and unplug the AC adaptor when this machine is not being used for a period of time.
  • Page 3: Table Of Contents

    CONTENTS CHECK BEFORE OPERATION…………………………..………………………1 ACCESSORIES INCLUDED…………………………………………………….1 ………………………..……………………..…1 CHECK THE SCREW SIZE FUNCTIONS WITH ADJUSTING HOLES ON HOUSING AND PCB ……..2 ADJUSTMENT………………………………………………………………………3 ADJUST THE RAIL ASSEMBLY…………………………………………………3 DISMANTLE THE RAIL ASSEMBLY………………………………………….3 ADJUST THE WIDTH OF RAIL ASSMEBLY…………………………………6 INSERT THE RAIL ASSEMBLY……………………………………………….8 ADJUST THE HOLDING PLATE……………………………………………….10 ADJUST THE FEEDING STRUCTURE……………………………………….11 ADJSUT THE SENSOR FUNCTION…………………………………………..13...
  • Page 4: Check Before Operation

    CHECK BEFORE OPERATION ACCESSORIES INCLUDED Please check if there are complete accessories included with your KFA-0820H: HEX Wrench 2.0*107mmL Type*1 Power Controller AC 100~240V/DC12V*1 Orbit Back-End Chip Rule Orbit Front-End Chip Rule 20*10*0.2mm*2pcs&0.5mm*6pcs 20*10*0.2mm*2pcs&0.5mm*6pcs Instruction Manual*1 CHECK THE SCREW SISE Measure the size precisely on each part of applied screw with a caliper.
  • Page 5: Functions With Adjusting Holes On Housing And Pcb

    E. Grounding Hole ※ Attention ※ a. Part F, G, H are installed and set properly by Kilews, please do not adjust by your own. b. Part F,G,H are on the PBC, do not adjust with inproper tool or do the...
  • Page 6: Adjustment

    ADJUSTMENT After checking the screw size, it needs to adjust all related parts according to the screw size for the first use. ADJUST THE RAIL ASSEMBLY Remove the fixing screws of guide assembly, dismantle the guide assembly. Remove the fixing screws (6pcs) of front housing, and take off the front housing.
  • Page 7 Dismantle the fixing screws (4pcs) of feeding structure, and take it off. Facing the machine, use Hex wrench to loose the screw clockwise to open the lock gate upward. Facing the machine, use Hex wrench to loose the screw clockwise to open the lock gate rightward.
  • Page 8: Adjust The Width Of Rail Assmebly

    ADJUST THE WIDTH OF RAIL ASSEMBLY 1. Remove the fixing screws on the front end of rail assembly. 2. Remove the screws on the rear end of rail assembly. Then take off the tooling plate. 3. According to Table b, insert the suitable tooling plate into the front and rear end of the rail.
  • Page 9 ※ COMBINATION OF THE THICKNESS FOR REFERENCE ※Table b Accessory-Tooling Plate Accessory-Tooling Plate Dia. of Screw Dia. of Screw (Rear) mm (Rear) mm Bolt (d) mm Bolt (d) mm 0.5*2+0.2*2=1.4 0.2 + 0.5 * 5 = 2.7 0.5 * 3 = 1.5 0.2 + 0.5 * 6 = 3.2 0.2 * 2 + 0.5 * 3 = 1.9 0.2 + 0.5 * 7 = 3.7...
  • Page 10: Insert The Rail Assembly

    INSERT THE RAIL ASSEMBLY 1. After the width adjustment of rail assembly, insert it into machine, and then fasten the fixing screw. 2. Install the feeding structure. Then fasten the screws.
  • Page 11 3. Set the lock gate, keep 0.2~0.5mm open space between gate to rail assembly. 0.2~0.5mm 4. Loosen the fixing screw of rail assembly. Keep 0.2~0.5mm open space between the front end of rail assembly and circled plate. Then fasten the screws.
  • Page 12 Force-down plate adjustment 1. Loosen fixing screw on force-down plate 2. Use accessory tooling plate adjust height of force-down plate and then fasten screw in step 1 3. Put some screws into the groove and slide it up, to check whether the movement is smooth ※...
  • Page 13 Distribution Mechanism adjustment 1. Loosen fixing screw from front of distribution mechanism 2. Align disc gap with central of rail by adjust front of distribution mechanism by left and right,Fasten the loosen screw in step 1 . Loosen two hexagon screws...
  • Page 14 4. Adjust from part by up and down to make disc and rail flush, and then fasten loosen screw in step 3 Flush NOTICE ※ ※ a. Align disc gap with central of rail, and upper plane cannot higher than upper plane of front rail...
  • Page 15 Adjust Sensor Function 1. Loosen the fixing screw of sensor fixing plate 2.Make sure to cover half of the hole, and then fasten the screw of step 1. NOTICE ※ ※ a. Make sure to cove half of the hole, and do adjustment to ensure the sensor function no problem.
  • Page 16 Adjust V Chase on Scooping Chamber Back The V Chase is locate on top of the rail, and fastened to the back of Roller Assembly. The purpose is to catch fallen screws from the Rollers, and guide screws back to the rail. 1.
  • Page 17: Adjust The Brush

    Adjust the Brush 1. Swing the brush to stay almost horizontal, loosen screw on the side of brush bracket. 2. Place 5~8 screws into the rail groove close to the holding plate rear end and loosen 2 screws on the side of the brush bracket. Swing the brush and adjust the height until the brush just touch the screw heads slightly, and tighten the screws after adjustment.
  • Page 18: Load Screws Into Chamber

    Method of Operation Load Screws Into the Chamber Turn off the power first, and open the Top Cover Box. Ensure the screws are loaded without foreign materials, pour in screws until they come up to 1~2mm below the top on both sides of the rails.
  • Page 19 Signal Connector Board Note: the signal output: screw in place, through the photoelectric sensor, the signal output Connection: Connect the red line to the positive power supply terminal of the PLC, and the black line to the PLC signal input terminal. PLC Signal PLC positive power Black...
  • Page 20 Counter interface operation Display interface diagram Function of the Button SET:Setting mode UP:Upper(Increase button) OK:Confirm(Counter function) DOWN:Lower(Decrease button) Operation function and description 1. Count State:Automatic counting state and set the counting state, press the OK key to switch.。 2. Restore the factory state In the standby or working state press the SET button and OK button at the same time for 3Sec, LED display flashes 3Sec and buzzing prompts the system to restore factory settings.
  • Page 21 01 as decrement mode,press up or down button to change it, (System defaults as 00) ,Press the OK button within 3sec or 3sec does not press the button; The system confirms the completion of the setting and makes a beep. ※...
  • Page 22 delay time setting, , LED flashes and display as , press UP or Down button to change the setting of delay time(system defaults time of roller delay time is based on the property of screw type , setting range as 01~12s) , Press the OK button within 3sec or 3sec does not press the button;...
  • Page 23 Troubleshooting Please power off for examination once needed Status Caused Solution No AC power or loose cable Check the power controller Screws quantity too much Take some screws out No action after power on Switch, motor, PCB malfunction Replace Switch, motor or PCB or come with abnormal Clean it up Screws fall in to the inside of machine...
  • Page 24: Maintenance & Cleaning

    MAINTENANCE & CLEANING Turn off the POWER before performing maintenance and cleaning. CLEANING AND MAINTENANCE THE BRUSH Using the dry cotton to wipe the brush to remove the dust, Swing the brush by hand and adjust the height of the brush to make the brush in touch with screw heads. Replace the brush when brush hair is too worn and cannot wipe down screws in an improper position.
  • Page 25 WARRANTY CARD The warranty is valid for 12 months from purchase date (based on 8 working hours a day). Please contact your supplier during the warranty period for repair or maintenance.  NOTE: 1. The service cost shall be considered as chargeable if the failure/cost was induced by any of the following conditions: -Failure due to improper handling or un-authorized modification.
  • Page 26 WARRANTY CARD CUSTOMER: TELEPHONE: ADDRESS: PURCHASE DATE: DISTRIBUTOR: MODEL NAME AUTOMATIC SCREW FEEDER (PICK UP TYPE) MODEL NO. SERIAL NO. SCREW SIZE 1.2~5.0mm SWITCHING ADAPTOR DC IN 12V MACHINE : 182(L)*124(W)*147(H)mm MEASUREMENT EACH CARTON :282(L)*142(W)*201(H)mm N.W 3.1kg WEIGHT G.W 3.67kg Remark:...

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