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Kilews KFA-0830 User Manual

Automatic screw feeder
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Automatic Screw Feeder
User Manual
(English)
KFA-0830
Before the use of this machine, please read the manual carefully and preserve
the manual for future references.
Patent applications of this product have been filed in the countries of China,
Taiwan (R.O.C.), Japan and Korea, and legal actions against any patent
infringement by counterfeits will be taken.
Y2F152-1-002

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Summary of Contents for Kilews KFA-0830

  • Page 1 Automatic Screw Feeder User Manual (English) KFA-0830 Before the use of this machine, please read the manual carefully and preserve the manual for future references. Patent applications of this product have been filed in the countries of China, Taiwan (R.O.C.), Japan and Korea, and legal actions against any patent infringement by counterfeits will be taken.
  • Page 2 Before the use of the Automatic Screw Feeder, please read the following carefully: ◎ Before the use, please be sure to install the machine at a location of solid foundation, and the machine shall not be subject to any conditions of tilting left or right and elevated front or rear in order to prevent impacts on the normal operation.

  • Page 3: Table Of Contents

    Table of Contents Check before Use ..........................1 Equipped Accessories ........................1 Check Screw Dimension ......................1 Description of Machine & PCB Function and Panel Hole Locations ........... 2 Adjustment ............................3 Track Adjustment ......................... 3 Track Removal ........................3 Adjust Track Width ......................

  • Page 4: Check Before Use

    Check before Use Equipped Accessories Before the use of the Automatic Screw Feeder, please carefully check whether the following accessories are complete: Voltage stabilizing transformer Hex-key wrench 2.0*107mm (L type) *1 AC 100~240V/DC12V*1 Rear specification sheet for sliding track rear Operation manual *1 20*10*0.2mm*2pcs&0.5mm*6pcs Jig plates, 1pcs each for 0.8/1.0/1.2/1.5/2.0...

  • Page 5: Description Of Machine & Pcb Function And Panel Hole Locations

    Description of Machine & PCB Function and Panel Hole Locations LOCK GATE Gate adjustment hole POWER Power switch INDICATION LED signal indicator DC POWER DC power input hole GROUNDING Grounding hole SIGNAL WIRE Signal cable...

  • Page 6: Adjustment

    Adjustment After checking the dimension of the screw used, before the use of the machine for the first time, adjust relevant parts according to the screw dimension. Track Adjustment Track Removal 1. Remove the fixation screws (6 pcs) at the front cover of the housing, and remove the front cover of the housing.
  • Page 7 4. Remove the horizontal conveying device board 4 and track fixation screws. Track fixation screws Horizontal conveying device board screw 5. Remove the track.

  • Page 8: Adjust Track Width

    Adjust Track Width 1. Unfasten the two fixation screws at the bottom of the track. 2. Remove the screws at the rear of the track, and remove the jig plate. 3. Install the jig plate at the front of the track, and adjust the clearance between the left and right tracks, then fasten the screws in Step 1.
  • Page 9 4. Remove the equipped jig plate, and place it at the rear of the track after assembly according to Table b, then fasten the screws removed in Step 2. ※ The assembly method is provided for reference only ※ Table b Screw dimension Sheet of thickness at the Screw dimension...

  • Page 10: Track Installation

    Track Installation 1. Install the adjusted track on the horizontal conveying vibration motor seat, and adjust the distance; the distance away from the opening of the flat conveying device board is approximately 0.2 ~ 0.5mm. Then, fasten the fixation screws. 2.

  • Page 11: Adjustment Of Keep Board

    Adjustment of Keep Board 1. Unfasten the screws on the horizontal conveying keep board for securing the keep board. 2. Use the jig plate to adjust the height of the keep board, and fasten the screws in Step 1. Notes a.

  • Page 12: Adjustment Of Infrared Device

    Adjustment of Infrared Device 1. Unfasten the SENSOR (reception) securement base screws. 2. Adjust the infrared hole position (reception) to expose half of the hole, and then fasten the screws in Step 1. Notes a. Please make sure that half of the SENSOR (reception) hole position is exposed; in case where screws cannot be detected, then appropriate adjustment can be made.

  • Page 13: Adjustment Of Dispensing Mechanism

    Adjustment of Dispensing Mechanism 1. Adjust the dispensing mechanism toward the left to be at a minimum clearance with the base plate, and ensure that the front end of the dispensing mechanism is parallel with the front end of the base plate. Parallel 2.
  • Page 14 4. Unfasten the screws of the securement plate of the horizontal conveying device board (opening), and adjust the opening to be basically parallel with the front end of the track; it is prohibited to be higher than the plane at the front of the track. Parallel 5.
  • Page 15 7. Unfasten the sliding track limiter screws, adjust the horizontal conveying device such that the opening stops at the infrared projection center, and then fasten the screws. Notes a. The horizontal conveying board (opening) shall be aligned with the track center, and the top plane shall not be higher than the top plane of the front end of the track.

  • Page 16: Adjustment Of Container Funnel Inside Cylinder

    Adjustment of Container Funnel Inside Cylinder The container funnel is located at the track rear and fastened onto the cylinder vertical wall, which is used for receiving screws falling from the cylinder and guiding such screws onto the track. 1. Use the equipped hex-key wrench to unfasten the hex-key screws at the rear of the machine. 2.

  • Page 17: Adjustment Of Brush

    Adjustment of Brush 1. Adjust the brush to the level position, and unfasten the brush securement board screws. 2. Place 5 ~ 8 screws inside the track at the rear of the keep board and adjust to the gate opening, unfasten the brush fixation screws, and manually adjust the brush such that during the rotation of the brush, the brush end just contacts with the screw heads.
  • Page 18 4. The brush securement board and the brush driving shaft shall be parallel and shall be at the center location. Notes a. After the height adjustment of the brush is complete, manually rotate the brush again in order to ensure that it is able to operation properly. b.

  • Page 19: Method Of Use

    Method of Use Quantity of Screws Placed In Before placing the screws, the power shall be switched off first. Remove the feeding tank top cover, check whether there is any foreign object in the screws placed in, and place the screws into the feeding tank.

  • Page 20: Signal Board Connection

    Signal Board Connection...

  • Page 21: Counter Interface Operation

    Counter Interface Operation 1. Display Interface Schematic View 1. NORMAL indicator: Shows indication under normal mode 2. SET indicator: Indication under setting mode 3. COUNTER indicator: Indication under counter mode 4. CPU power-off memory function 2. Key Function SET: Function switch key OK: Confirmation selection key UP: Lifting key DOWN: Lowering key...
  • Page 22 pressing UP or DN key to adjust the count quantity (system default count value is 00, and the setting range is 00 ~ 99). After 3S without pressing any keys or other key is pressed within 3S, the system confirms the setting is complete and a buzzer is sounded as an indication of the completion.
  • Page 23 enters into the cylinder intensity setting, LED display flashes and displays , and at the same time, LED indicator SET is lit up; then, use UP or DN key to adjust the intensity setting value (system default intensity setting value is 01, and the setting range is 01 ~ 10, 5v ~ 10v for a total of 10 levels, and 0.5v per level).

  • Page 24: Common Malfunction And Simple Resolution

    Common Malfunction and Simple Resolution In the event of malfunction, please shut down the power immediately and perform subsequent inspection. Situation Cause Resolution method Check whether transformer and Power not plugged in or loose power cable are normal. Excessive amount of screws Remove the excessive amount of placed into the container tank screws.

  • Page 25: Maintenance And Cleaning

    Maintenance and Cleaning Before performing maintenance and cleaning, please be sure to switch off the power first. Brush cleaning and maintenance: Use dry cotton cloth to wipe the front end of the brush in order to remove dirt. Manually rotate the brush to check whether it is damaged such that it cannot contact with screw heads and adjust its height.

  • Page 26: Warranty Clause

    Warranty Clause In case of product malfunction, please contact us. The warranty period is 6 months after the purchase (calculated as 8 hours of use per day). During such period, in case of any malfunctions, please contact us. ❖ Precautions 1.
  • Page 27 Warranty Repair Card Customer Name: Telephone: Address: Purchase Date: Dealer Seal: Machine Name Automatic Screw Feeder Model No. Instrument Serial No. Applicable Screw Specification 1.0 ~ 5.0mm Power Source DC IN 12V Dimension Weight Remarks:...

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