Moeller DV6-340 Series Manual
Moeller DV6-340 Series Manual

Moeller DV6-340 Series Manual

Vector frequency inverters
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Hardware and Engineering
DV6-340-...
Vector Frequency Inverters
01/02 AWB8230-1415GB
1st published 2002, edition 01/02
© Moeller GmbH, Bonn
Authors:
Holger Friedrich, Jörg Randermann
Editor:
Michael Kämper
Translator:
Dominik Kreuzer
For Moeller Electric Sales and Support call KMparts.com (866) 595-9616
All brand and product names are trademarks or registered
trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alterations without notice.

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  • Page 1 (printed, photocopy, microfilm or any otherprocess) or processed, Editor: Michael Kämper duplicated or distributed by means of electronic systems without Translator: Dominik Kreuzer written permission of Moeller GmbH, Bonn. Subject to alterations without notice. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 2 • Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 3 – Live parts or cable connections of the frequency inverter must not be touched after it has been disconnected from the power supply due to the charge in capacitors. Appropriate warning signs must be provided. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 4: Table Of Contents

    – Using the radio interference filter – EMC measures in the control panel – Earthing – Screening Electrical connection – Connecting the power section – Connecting the control signal terminals For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 5 – Three-wire control (STA – STP – F/R) – Activating/deactivating PID control (PID) Resetting PID and integral component (PIDC) – Changeover from PI to P control (PPI) – Brake enable confirmation (BOK) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 6 Electronic motor protection – Tripping characteristics at increased overload protection 154 – Tripping characteristic at normal overload protection – Tripping characteristic at adjustable overload protection 155 Current limit Parameter protection Controlled deceleration For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 7 – Fault history register Other messages Warnings Troubleshooting Appendix Technical Data Weights and dimensions Cables and fuses Mains contactors Mains choke Radio interference filters Standard form for user defined parameter settings Index For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 8: Abbreviations And Symbols

    PNU A056 to A059, default setting PNU A029 instead of A027 after PNU A028 PNU C087, gain, terminal AMI instead of AM PNU C088, default setting 214 to 215 Parameter group H Parameter group U For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 9 01/02 AWB8230-1415GB For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 10: System Overview

    Figure 1: System overview a DEX-DEY-10 external keypad b Expansion module, for example for PROFIBUS-DP connection: DE6-NET-DP c DV6 frequency inverters d DE6-LZ... RFI filter e Mains choke f Braking resistor For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 11: Type Code

    Drives Vector frequency inverter, generation 6 Figure 2: Type codes of the DV6 frequency inverters Example: DV6-340-11K The DV6 frequency inverters Three-phase mains supply voltage: 400 V Assigned motor rating: 11 kW at 400 V For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 12: Inspecting The Package Content

    The package should contain the following items: Figure 3: Package content On the nameplate attached to the frequency inverter, check to ensure that the frequency inverter is the type which you have ordered. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 13: Layout Of The Dv6

    Cable entry d Interface connector for keypad j Screw for opening the terminal shroud e Two slots for optional modules k Terminal shroud f RS 485 interface l Cover For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 14: Features Of The Frequency Inverters

    • Ambient temperature (maximum temperature 40 °C). the frequency inverter. The rated output current of the frequency inverter can be found in the technical data in the appendix from Page 187. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 15: Intended Use

    Any other usage constitutes improper use. Service and guarantee In the unlikely event that you have a problem with your Moeller frequency inverter, please contact your local sales office. Please have the following data and information about your frequency inverter to hand: •...
  • Page 16: Performance Features Of The Dv6

    0.1 Hz, at digital setpoint, maximum frequency/1000 with analog setpoint value Error limit at 25 °C g10 °C Digital setpoint definition g0.01 % of the maximum frequency Analog setpoint definition g0.2 % of the maximum frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 17 1) If the frequency inverter is to be installed in a control panel, enclosure or similar installation, the temperature within the enclosure or control panel is considered to be ambient temperature T . The use of fans should be considered to ensure that the ambient temperature remains within permissible limits. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 18: Connecting To The Mains

    The permissible frequency range is 47 Hz – 0 % to 63 Hz + 0 %. The motor rating to mains voltage assignments are listed in the appendix, Section “Technical Data“, Page 185. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 19: Protection Of Persons And Domestic Animals With Residual-Current Protective Devices

    Warning! To prevent the risk of fire, use only cables, residual- current circuit breakers and contactors with the specified rating. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 20: Mains Choke

    Caution! When line filters or radio interference filters are used, the leakage current to earth increases. Observe this point when installing residual-current circuit breakers. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 21: Emc Guidelines

    1) This is a product with limited conformity as efined by IEC/ EN 61800-3. This product can cause radio-frequency interference in domestic environments. In this case appropriate protection measures must be implemented by the user. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 22: Installing The Dv6

    Figure 6: Mounting position f 50 f 50 Figure 7: Installation dimensions Weights and dimensions of the DV6 are listed in the appendix in Section “Weights and dimensions“, Page 193. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 23: Mounting The Dv6

    Mount the DV6 frequency inverter as shown in Fig. 8 and tighten the screws to the following torque values (a Table 1): Figure 8: Mounting the DV6 Table 1: Tightening torques of the fixing screws [mm] ft lb For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 24: Emc Compliance

    G1:Frequency inverter • Use of screened motor cables (short cable lengths). a Screened motor cable Earth the metallic enclosure using a cable which is as short as possible (a Fig. 9). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 25: Using The Radio Interference Filter

    (book- type mounting). You can fit the RFI filter either to the left or the right of the frequency inverter. Figure 12: Earthing measures Z1: RFI filter G1: Frequency inverter For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 26: Emc Measures In The Control Panel

    HF wires. An overview or all EMC measures can be seen in the following figure. W2 U2 V2 U1 V1 W1 Figure 13: EMC-compliant setup For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 27: Earthing

    Figure 15: Sample motor cable a Copper screen braid b PVC outer sheath c Drain wire (copper) d PVC core insulation 3 x black, 1 x green/yellow e Textile braid and PVC inner For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 28 The free, unscreened connecting cables should not be longer than about 100 mm. Example: Maintenance switch Figure 17: Maintenance switch, e.g. T… in an enclosure a Metal plate b Insulated PE terminal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 29: Electrical Connection

    Carry out wiring work only under zero voltage conditions. Warning! Use only cables, residual-current circuit breakers and contactors with a suitable rating. Otherwise there is a danger of fire. The following illustration shows an overview of the connections. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 30 Mains contactor j Braking resistors, braking units e Mains choke, radio interference filter, line filter DC link coupling f Mounting, installation DC supply Power connection EMC measures Example of circuits For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 31: Connecting The Power Section

    To connect the supply voltage, the motor cables and the signal relay terminals, open the front cover. Opening the terminal shroud Loosen the screw. Figure 19: Loosening the screw For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 32 J51 by tapping off L1 and L3. The control electronics can also be supplied externally. e, PE Earthing Enclosure earthing (prevents dangerous voltages on the enclosure in the event of a malfunction) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 33 Table 4: Arrangement of the power terminals DV6-340-075 DV6-340-5K5 DC– DV6-340-7K5 DV6-340-11K DC– DV6-340-15K DV6-340-55K DC– DV6-340-75K DV6-340-132K DC– a Internal connection. Remove if a DC link choke is used. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 34 Install a motor filter on the output of the frequency inverter in this case. Tightening torques and conductor cross-sections Warning! To prevent inadvertent loosening, tighten the screws on the terminals sufficiently (a Table 5). Tighten the cable connections according to Table 5. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 35 (L1 and L3) to terminals R0 and T0. Tis is done as follows: Figure 21: Cable connection to the power terminals For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 36 Screw on the cables of the external voltage supply to the termi- Remove the ferrite rings from both cables. nals R0 and T0. Figure 23: Remove the ferrite rings J5 1 Figure 25: Connecting the external supply voltage For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 37 (nameplate) of the motor. The stator winding of the motor can be connected in a star or delta configuration in accordance with the rating data on the name- plate. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 38 By default, the DV6 frequency inverters have a clockwise rotation ting the motor. field. Clockwise rotation of the motor shaft is achieved by connec- ting the motor and frequency inverter terminals as follows: Motor For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 39 Keep the motor cables as short as possible as it will positively influ- motors. You must however, protect each motor with ther- ence the drive’s characteristics. mistors and/or overload relays. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 40 The voltage drop on the sinusoidal filter can be up to 15 % of the frequency inverter’s output voltage. Figure 32: Bypass motor control For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 41: Connecting The Control Signal Terminals

    Figure 33: Location of the control signal terminals a Control signal terminals ESD measures Discharge yourself on an earthed surface before touching the frequency inverter and its accessories. This prevents damage to the devices through electrostatic discharge. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 42 –10 V to +10 V H Analog input frequency – Resolution: 12 bit setpoint Input impedance: 10 kO Reference potential: Terminal L Thermistor input – Minimum thermistor rating: 100 mW Reference potential: Terminal CM1 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 43 Earth the screen on one side with a large contact area connection near the frequency inverter. The cable length should not exceed 20 m. For longer cables, use a suitable signal amplifier. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 44 – The figure below shows a sample protective circuit for the control signal terminals Cu 2.5 mm ZB4-102-KS1 Figure 34: Control terminal connection (factory setting) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 45 Signal cables: H, O, OI, O2, L, FM, AM, AMI,1 to 8, 11 to 15, CM1, CM2, P24, TH, K11, K12, K14 Route the control and signal cables separately from the mains and motor cables. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 46 P24 supply voltage or a separate external 24 V power supply: +24 V 24 V +24 V +24 V +24 V 24 V Figure 37: Actuating the digital inputs For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 47 01/02 AWB8230-1415GB Installation Having made all cable connections, refit the terminal shroud on the frequency inverter and tighten the screw. Figure 38: Close the terminal shroud For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 48: Operating The Dv6

    (a Fig. 40 and a Table 7) have no assigned function. For details about activating these devices, a Section “Setting the frequency and start signal parameters“, Page 123. Figure 39: Connecting the control signal terminals (default settings) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 49: Lcd Keypad

    The functions of the DV6 are organized in parameter groups. The following sections describe how to set the parameter values and how the setting menu is structured. For a detailed description of the parameters, a Kapitel „Setting Parameters“, Page 119. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 50: Menu Overview

    For a detailed description of the parameters, a Kapitel „Setting a The contents of this display depends on which display parameter Parameters“, Page 119. (PNU d001 to d090) you have selected. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 51: Changing Display And Basic Parameters

    To change the value, use the UP and DOWN arrow keys. There are now two possibilities: Accept the displayed value by pressing the ENTER key. Reject the displayed value by pressing the PRG key. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 52: Display After The Supply Voltage Is Applied

    Display after the supply voltage is applied After the supply voltage is switched on, the last screen which was visible before switch off will reappear (but not within the extended parameter groups). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 53: Connection Examples

    PTC instrument’s measuring range (indication: frequency or current). thermistor cable separately from the other motor cables. However, the screen should be earthed at the inverter side only. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 54: Operation With Fixed Frequencies

    The fixed frequency applied when FF1 is inactive and FF2 is active is entered here. a023 The fixed frequency is applied when FF1 and FF2 are both active is entered here. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 55: Operational Warnings

    To avoid the risk of serious or fatal injury to personnel, you must ensure that the start signal is not present before acknowledging a fault message with a reset. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 56: Programming The Control Signal Terminals

    Switching on SET allows you to select the second parameter set for setpoint frequency, torque parameter set boost, first and second acceleration/deceleration ramp and other functions. Parameters in the second parameter set are identified by a leading “2”, e.g. : PNU A201 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 57 Torque limitation 1 Inputs TRQ1 and TRQ2 provide bitwise control of the torque limits for the four quadrants. active TRQ2 Torque limitation 2 active P or PI control Only with vector control For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 58 Output frequency, motor current, torque, output voltage, input power, ramp frequency and – Voltage output thermal load ratio (0 to 10 V, 8-bit) – Current output (4 to 20 mA, 8-bit) – 0 V reference potential for the analog output For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 59 PNU P027 (only with optional DE6-IOM-ENC module). Positioning The POK signal is output when positioning has been completed (only with optional DE6-IOM-ENC module). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 60 • Minimum required values: 100 V ~ at a load of 10 mA or 5 VH at a load of 100 mA 1) To activate the function, enter this value in the corresponding parameter. 2) This output can be used as both a signal output and a normal digital output. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 61: Analog Outputs - Am, Ami And Fm

    Thermal load ratio: 0 to 100 % Ramp frequency: 0 Hz to end frequency PNU A004 (a Section “Maximum end frequency“, Page 125) C086 Offset, AM 0 to 10 V Voltage increase terminal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 62: Current Output (Ami)

    Torque: for SLV, 0 Hz SLV and vector control only Output frequency: FM signal Output voltage Inverter input power Thermal load ratio Ramp frequency b081 Gain, FM 0 to 255 Gain of the frequency output terminal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 63 33 kO 82 kO 1 mF – 0 – 10 V 1 mA Figure 48: Example for a low-pass circuit For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 64: Analog Inputs, Terminals O, O2 And Oi

    OI with PNU A005 and A006. Main frequency O2 signal sum Reversal of AT input A006 A005 Input AT setpoint value direction with configured input Add O + OI – – For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 65: Matching Of Terminals O, O2 And Oi

    OI point. C123 Zero-point Here, you can match the setpoint signal (–10 V to +10 V) matching, supplied at analog input O2 with reference to the zero terminal O2 point. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 66: Analog Setpoint Value Matching

    O, O2 or OI. The value between 1 and 30 specifies the number constant of values to be averaged. Low filtering effect, fast response to setpoint value changes ..Strong filtering effect, delayed response to setpoint value changes For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 67 Determines the behaviour at setpoint values below the minimum setpoint starting value. frequency for The frequency defined under PNU A101 is applied to the analog input OI motor. A frequency of 0 Hz is applied to the motor. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 68 Maximum – –100 to The maximum setpoint value entered here is a percentage setpoint +100 % of the highest possible setpoint voltage (–10 V to +10 V). voltage, input OI For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 69: Programmable Digital Inputs 1 To

    For a detailed description of the input functions, see the pages Reset frequency listed in Table 11. (motor potentiometer) Setpoint value through keypad Bitwise frequency selection Current limit switch over For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 70 Configuring digital inputs as break contacts Terminal Value Adjustable in RUN mode Function Normal Extended C011 00 or 01 – 00: Make contact 01: Break contact C012 C013 C014 C015 C016 C017 C018 C019 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 71: Start/Stop

    When the input is deac- tivated, the motor is decelerated to a stop under frequency inverter control. Figure 54: Digital input 8 configured as REV (start/stop anticlock- wise) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 72: Fixed Frequency Selection (Ff1 To Ff4)

    (a Table 13). Figure 55: Digital inputs 1 to 4 configured as FF1 to FF4 Repeat these steps for your additional fixed frequencies. (fixed frequency) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 73 Depending on the value entered in PNU A001, this can be defined with the installed potentiometer, the setpoint value inputs O and/or OI or through PNU F001 and PNU A020. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 74: Bitwise Fixed Frequency Selection (Sf1 To Sf7)

    Figure 57. Go to PNU F001. The current frequency appears on the display. Use the arrow keys to enter the fixed frequency and confirm with the ENTER key. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 75 To save modified values, press the ENTER key according to the selection of the digital inputs configured as SF1 to SF7 Resolution g0.1 Hz For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 76: Analog Input Changeover (At)

    OI with PNU A005 and A006. Main frequency Input O2 as additive setpoint Reversal with Input AT A006 A005 Input AT setpoint value frequency input? present? input Add O + OI – – For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 77: Second Time Ramp 2Ch

    (a Section “Time ramps“, Page 148). The value for the first acceleration and deceleration time is defined in PNU F001 and F002 (a Section “Accelera- tion time 1“, Page 121). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 78: Controller Inhibit And Coasting (Free Run Stop - Frs)

    0 Hz restart after deactivation of the FRS input after removal Synchronization of the motor to the frequency set under of the FRS PNU 007 after the waiting time set under PNU b003. signal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 79: External Fault Message (Ext)

    Program one of the digital inputs 1 to 8 as EXT by entering the value 12 under the corresponding PNU (C001 to C008). Warning! After a reset, the motor restarts immediately if a start signal (FWD or REV) is active. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 80: Unattended Start Protection Usp

    Figure 67: Function chart for USP (unattended start protection) :Supply voltage K14: Signalling relay contact K14 : Output frequency a Revoke start signal (alarm no longer present) b Start signal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 81: Reset (Rst)

    RESET key, and can be used instead of the RST input to reset the fault. If the RST input is active for more than four seconds, it can cause a false trip. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 82: Jog Mode (Jog)

    FWD/REV Figure 71: Function chart for JOG (jog mode) :Motor speed a Depending on the setting of PNU A039 00: Free run stop (coast) 01: Deceleration ramp 02: DC braking For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 83 (RUN)“, Page 104). Jog mode can only be activated when the frequency inverter is in the Stop state if the values 00 to 02 have been set under PNU C039. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 84: Change Over Vector Parameters (Cas)

    P component of the P control in vector control mode 1.00 1) If SLV control is active, you should set the pulse frequency to at least 2.1 kHz with PNU b083 (a Section “Pulse frequency“, Page 164). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 85: Ptc/Ntc Thermistor Input, Terminal Th

    3000 O threshold activated. deactivation C085 Thermistor 0.0 to 1000 Scaling factor for input terminal TH. matching To connect a thermistor, use a twisted cable and lay this cable separately. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 86: Software Protection (Sft)

    SFT input. For this, enter the value 02 or 03 under PNU b031 depen- ding on whether software protection should also apply to the frequency setting under PNU F001 or not. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 87: Motor Potentiometer Functions: Accelerate (Up) - Decelerate (Dwn) - Reset Frequency (Udc)

    50 ms. When the input configured as UP is used, the frequency setpoint in PNU A020 is also increased or, in the case of DWN, reduced (a Abb. 2). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 88 DV6 frequency inverter is restarted. Name Adjustable in RUN mode Value Function Normal Extended C101 Use memory – Use original frequency set under PNU A020 Use saved UP/DWN setting For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 89: Use Second And Third Parameter Set (Set/Set3)

    Changeover frequency for changeover from first to second deceleration time A096 A296 – Tripping current for electronic motor protection device b012 b212 b312 Characteristic for electronic motor protection device b013 b213 b313 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 90 H250 – I component of the PI controller H051 H251 – P component of the P controller H052 H252 – Magnetization current limitation, 0 Hz SLV control H060 H260 – For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 91: Activate Dc Braking Db

    100 %) for braking the motor before acceleration. Under PNU A058, enter the duration for which DC braking is active before acceleration. Under PNU A059, set the pulse frequency (observe derating above 5 kHz) for DC braking. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 92 0 to 5.0 s, which is to expire after activation of the DB input before DC braking is activated. Under PNU A054, enter a braking torque between 0 and 100 %. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 93: Change Over Current Limit (Olr)

    When the set current limit is reached, the frequency is 1.00 b026 reduced to 0 Hz in the time set here. Caution: If possible, do not enter a value below 0.3 here! For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 94: Heavy Mains Starting (Cs)

    W PE M 3 h Figure 81: DV6 series frequency inverters with K2M bypass contactor, K3M motor contactor and K1M mains contactor F11: 6 A miniature circuit-breaker, for example FAZ-B6 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 95 This time can also be used in conjunction with the FRS function. During the delay, the following message appears on the LED display: For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 96: Setpoint Value Through Keypad (Ope)

    The motor start signal is issued through the RS 485 interface. The motor start signal is issued through the optional module in slot 1. The motor start signal is issued through the optional module in slot 2. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 97: Torque Limitation (Tl), Torque Selection (Trq1 And Trq2)

    PNU b043/ PNU b044 PNU b042 PNU b041 PNU b043 PNU b044 Figure 88: Function chart for torque limits Figure 86: The four quadrants of a motor n: Speed M: Torque For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 98 Anticlockwise operation is not allowed. 1) If SLV control is active, you should set the pulse frequency to at least 2.1 kHz with PNU b083 (a Section “Pulse frequency“, Page 164). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 99: Three-Wire Control (Sta - Stp - F/R)

    The motor start signal is issued through the optional module in slot 2. A020 Frequency 0 to PNU A004 You can enter a frequency setpoint value. Set PNU A001 to A220 setpoint value 02 for this purpose. A320 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 100: Activating/Deactivating Pid Control (Pid) Resetting Pid And Integral Component (Pidc)

    Do not reset the integral component of the PID control while the frequency inverter is in RUN mode (i.e. while the RUN lamp is lit), since this could cause overcurrent trip- ping. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 101: Changeover From Pi To P Control (Ppi)

    Figure 93: Function chart for PI and P control L1 L2 L3 PE AMI L L1 L2 L3 PE W PE P24 FW W PE Figure 94: Controlling two motors with two frequency inverters For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 102 Vector control with optional DE6-IOM-ENC module 1) If SLV control is active, set the pulse frequency to at least 2.1 kHz with PNU b083 (a Section “Pulse frequency“, Page 164). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 103: Brake Enable Confirmation (Bok)

    Program one of the digital inputs 1 to 8 as BOK by setting the corresponding PNU (C001 to C008) to 44. a Brake Released signal For detailed description of the extended parameter groups, a Section “Controlling an external brake“, Page 169. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 104 C035 Value Function Description a Page Operation Frequency setpoint reached Frequency exceeded Overload signal PID control deviation exceeded Fault Frequency (within range) reached Torque reached (exceeded) Mains failure, immediate stop For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 105 PNU C042, at which the FA2 signal is to be generated in the acceleration phase. With PNU C043, set the respective frequency which is to remain active until the FA2 signal is deactivated during deceleration. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 106 The digital output configured as FA4 or FA5 (11 to 15) switching remains active as long as the actual frequency remains threshold higher than the frequency entered during deceleration during decele- (a Fig. 101 and Fig. 102). ration (2) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 107 (for example to overcome high fric- tional resistance). If the frequency is too high, fault message E02 may be issued. Up to the set starting frequency, the motor starts without a ramp function. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 108 The current value entered here determines when the OL threshold signal is activated. C111 The current value entered here determines when the OL2 signal is activated. 1) Frequency inverter rated current For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 109 PID regulator – 0 to 100% If the deviation between the setpoint and actual value deviation exceeds the value entered here when PID control is active, the OD signal is activated. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 110 This time depends, among other factors, on the load applied to the inverter. The delay from the time a fault occurs until the AL output is acti- vated is about 300 ms. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 111 Section “Controlling an external brake“, Page 169. therefore provide an emergency brake. – 24 V 100 mA Figure 110: Digital output 11 configured as BRK (release brake) and 14 as BER (brake fault). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 112 Adjustable in RUN mode Value Function Normal Extended C063 Frequency – 0 to 100 Hz When the actual frequency falls below this frequency, the ZS 0.00 threshold for output is activated. ZS output For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 113 0 to 200 % To DV6-340-55k drive mode) 0 to 180 % From DV6-340-75K C058 Torque threshold (clockwise, 0 to 200 % To DV6-340-55k regenerative mode) 0 to 180 % From DV6-340-75K For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 114 (TRQ1 and TRQ2) Torque limit through analog input O (0 to 10 V) Torque limit through optional module in slot 1 Torque limit through optional module in slot 2 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 115 For all variables: function not active. 1) If SLV control is active, you should set the pulse frequency to at least 2.1 kHz with PNU b83 (a Section “Pulse frequency“, Page 164). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 116 Program one of the digital outputs 11 to 15 as UV by entering the value 09 in the corresponding PNU (C021 to C025) or under PNU C026 for signalling relay contacts K11-K12. By default, IP is assigned to digital output 15. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 117 When the time entered her is exceeded, either the digital or Mains On output configured as RNT (running time) or the digital time exceeded output configured as ONT (Mains On time) becomes active. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 118 The entered value relates to the tripping characteristic set load warning under PNU b012 to b020. When the value set here is exceeded, the digital output configured as THM is activated. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 119 Overtemperature in power section – – Mains phase failure – – E50 to E79 • RS 485 fault – – • Slot 1 or 2 fault • Fault 0 to 9 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 120 Open – Closed Open Under PNU C026, enter the type of signalling. Use the above table to configure contact K11-K12 or K11-K14 as make or break contacts under PNU C036. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 121 AL output is closed, and that a fault message for the AL output therefore appears for a short time after the supply is switched on. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 122 “3”, for example F302. For a summary of all all parameters of the second and third parameter sets, a Section “Use second and third parameter set (SET/SET3)“, Page 86. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 123 Display of fifth from last fault message. If the fifth from last fault message has not been saved, the display shows d086 Sixth fault Display of sixth from last fault message. If the sixth from last fault message has not been saved, the display shows d090 Warning For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 124 Resolution of 0.01 s at an input of 0.01 to 99.99 30.0 F202 time 1 Resolution of 0.1 s at 100.0 to 999.9 F302 Resolution of 1 s at 1000 to 3600 s For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 125 Name Adjustable in RUN mode Value Function Normal Extended F004 Direction of – – The motor runs in a clockwise direction. rotation The motor runs in an anticlockwise direction. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 126 • through digital inputs, for example the FW input or a digital input configured as REV, • with the ON key on the keypad, • through the RS 485 serial interface, • through slot 1 or 2 for optional modules. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 127 The motor start signal is issued through the RS 485 inter- face. The motor start signal is issued through the optional module in slot 2. The motor start signal is issued through the optional module in slot 2. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 128 Figure 122: Maximum end frequency : Base frequency : Maximum end frequency Name Adjustable in Value RUN mode Nor- Exten- A004 Maximum – – 30 to 400 Hz A204 A304 frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 129 For a constant torque, enter the value 00 under PNU A044 (default). The DV6 frequency inverter then increases the output voltage V on a linear ramp up to the base frequency in PNU A003. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 130 If you use the adjustable V/f characteristic, the following para- meters are no longer valid: • PNU A003: Base frequency • PNU A004: End frequency • PNU A041: Voltage boost characteristic For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 131 0 to V Sixth voltage coordinate of the V/f characteristic nate V PNU A082 b112 Frequency – – 0 to 400 Hz Sevenths frequency coordinate of the V/f characteristic coordinate f For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 132 2.1 kHz with PNU b083 (a Section “Pulse frequency“, Page 164). 2) V = input voltage of the DV6 3) You do not have to set all frequency and voltage coordinates. The DV6 automatically calculates the characteristic curve. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 133 Braking starts as soon as the DB input is active and ends when the DB input is deactivated. A057 Braking torque – 0 to 100% Setting range for the braking torque before the motor is accelerated. for accelera- tion For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 134 Figure 129: Derating for DC braking DF6-340-75K to DF6-340-132K : Braking torque : Braking frequency [kHz] Figure 128: Derating for DC braking DV6-340-075 to DV6-340-55K : Braking torque : Braking frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 135 Second frequency jump 0 to 400 Hz A066 Second jump width 0 to 10 Hz A067 Third frequency jump 0 to 400 Hz A068 Third jump width 0 to 10 Hz For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 136 Extended A069 Waiting time frequency – 0 to 400 Hz When this frequency is reached, the pause begins. 0.00 A070 Waiting time 0 to 60 s Setting the waiting time. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 137 Fans, pumps or similar devices P1: Controlled variable d Setpoint frequency B1: Measured value converter PID control is only possible after the type of setpoint value and actual value used have been defined. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 138 Figure 135: Proportional gain K x: System deviation The maximum output frequency in Figure 135 is defined as 100 %. In PNU A072, you can set K to between 0.2 and 5.0. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 139 Setpoint value oscillation nent a Output signal After increa- the response is still slow Increase D component sing K the response is still Set a lower D compo- unstable nent For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 140 Figure 140: PID control parameters w: Setpoint value a Frequency definition with keypad, fixed frequency x: Actual value b Analog definition with potentiometer, analog inputs, current or voltage : Output frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 141 – Actual value signal present on analog input OI (4 to 20 mA) value signal for Actual value signal present on analog input O (0 to 10 V) PID control For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 142 In addition, an analog signal matching is available (PNU A011 to A014), with which you can define a range based on the actual value feedback signal. The following graphs illustrate the mode of operation of this function. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 143 This means that the frequency inverter will either • output the maximum frequency, • go to stop mode, or • output a lower limit frequency. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 144 Maximum setpoint value (units: Hz) Upper acceptance threshold for voltage or current at the actual value input (unit: %) A021 to A035 Fixed frequencies 1 to 15 Digital adjustable setpoint values 1 to 15 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 145 The DV6 frequency inverters have eight programmable digital inputs. Assign functions FF1 to FF4 to four of the inputs using PNU C001 to C006 to correspond to inputs 1 to 6 of the inverter. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 146 “knock”. In other words, instead of running smoothly, the motor accelerates and decelerates alternately. In this case, set the AVR function to 01 (OFF). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 147 D component of the PID control – A075 Setpoint factor of the PID control 100 % at 500 m /min A076 Input actual value signal for PID control Feedback from OI-L terminal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 148 D component of the PID control – A075 Setpoint factor of the PID control 100 % at 50 °C A076 Input actual value signal for PID control Feedback from O-L terminal For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 149 Example: At 440 V mains voltage and 400 V rated motor voltage, enter, under PNU A082 the value 440 and, under PNU A045, the value 91 % (= 400/440 x 100 %). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 150 Energy-saving – – Energy-saving mode not active mode Energy-saving mode active Energy-saving mode with active fuzzy logic A086 Response time 0 to 100 s Response time for voltage matching 50.0 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 151 – 0.00 to Here, set a frequency at which the changeover from the first A296 time change- 400.0 Hz to the second deceleration time is to take place. over frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 152 • U-curve characteristic for deceleration, value 02 93.8 87.5 • Inverted U-curve characteristic for deceleration, value 03 68.4 64.6 35.0 PNU F002 Figure 147: Deceleration characteristics Figure 148: Curvature of the S- and U-curve characteristics For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 153 Smallest curvature of the acceleration ramp acceleration characteristic Largest curvature of the acceleration ramp A132 Curvature of – Smallest curvature of the deceleration ramp deceleration characteristic Largest curvature of the deceleration ramp For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 154 : Duration of supply failure a Free run stop (coasting) Under PNU b007, define the frequency threshold below which the frequency inverter accelerates the motor from 0 Hz on a restart For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 155 PNU b003 PNU b002 Figure 152: Motor frequency lower than set under PNU b007 :Supply voltage :Output voltage : Motor speed : Duration of supply failure a Free run stop (coasting) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 156 0 Hz. 1) Phase failure detection can not be used if you are using the DV6 frequency inverter with an RFI filter. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 157 120 % 160 % Figure 157: Tripping characteristic for increased overload protection at 20 Hz and I = 23 A [Hz] Figure 154: Increased overload protection (PNU b013 = 00) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 158 PNU b015 to b020 (a Fig. 156). These must be within the limits shown (a Fig. 159). [Hz] Figure 159: Setting range for the adjustable overload protection a Setting range For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 159 0.0 to 400 Hz Frequency 3 for electronic motor protection device b020 Tripping – 0.0 to Tripping current 3 for electronic motor protection device current 3 1000 A 1) Inverter rated current For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 160 0.1 to 30 s When the set current limit is reached, the frequency is reduced in the time specified here. Caution: If possible, do not enter a value below 0.3 here! For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 161 When specified current limit is reached, the frequency is reduced in the time set here. Caution: If possible, do not enter a value below 0.3 here! 1) Inverter rated current For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 162 Parameter protection through SFT input; input through PNU F01 possible Parameter protection without SFT input; all functions inhibited Parameter protection without SFT input; input through PNU F01 possible Extended parameters adjustable in RUN mode For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 163 Connect terminal R0 to DC+ and terminal T0 to DC–. SMPS: DV6 control electronics With this wiring arrangement, the motor can feed the frequency inverter’s control electronics when the power supply is switched off. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 164 1.00 time b054 Frequency – – 0.00 to The frequency inverter reduces the output voltage by this 0.00 jump 10.00 Hz value so that the motor works in regenerative mode. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 165 Minimum voltage reduction, approx. 6 ms frequency Maximum voltage reduction, approx. 36 ms b082 Increased star- – 0.1 to 9.99 Hz The motor starts with this frequency. ting frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 166 H202, H205, H220 to H224, H230 to H234, H250 to H252, H260, H070 to H072 A097 01, 02, 03 A131 Curvature of acceleration ramp A098 01, 02, 03 A132 Curvature of acceleration ramp For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 167 During DC braking, the pulse frequency is automatically reduced to 1 kHz. Name Adjustable in RUN Value mode Normal Extended b083 Pulse – – 0.5 to frequency 15 kHz For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 168 Name Adjustable in RUN mode Value Function Normal Extended b087 OFF key – OFF key always active disabled OFF key not active with control through the FWD/REV terminals For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 169 100 % = 44 % 100 s Figure 169: Example: Braking duration y: Braking If the braking transistor is operated for a longer period than the value entered here, fault message E06 is issued. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 170 660 to 760 V With PNU b095 = 01 or 02, the built-in braking tran- of built-in braking sistor is switched in when the internal DC link voltage transistor reaches this value. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 171 Debug mode Under PNU C091, set debug mode. Name Adjustable in RUN mode Value Function Normal Extended C091 Debug mode – Debug mode is displayed. Debug mode is not displayed. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 172 PNU b124 begins. During this time, the frequency inverter waits When a stop signal is issued, the DV6 frequency inverter does the has come to a standstill: following (a Fig. 171). The brake is activated before the motor For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 173 BRK after the waiting time set under PNU b121. b126 Brake enable 0 to 2 x I Minimum current required to activate the output configured current as BRK. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 174 RUN mode. Make sure, that the motor rating is no more than one stage below the frequency inverter rating, as the autotuning function could not otherwise obtain correct data. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 175 (PNU b083) or change the output voltage (PNU A045). the corresponding values are written to PNU H030 to H034 (or PNU H230 to H234 if PNU H002 is set to 01). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 176 1) In case of an over-compensation, reduce R 2) The greater , the slower the motor responds; the smaller , the faster it responds ( = moment of inertia of the motor relative to the load) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 177 If this is the case, do the following: Set the motor stabilization constant (PNU H006) accordingly and reduce the pulse frequency (PNU b083). Deactivate the AVR function by entering 01 in PNU A081. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 178 H072 P component 0.00 to 10.00 Proportional component of the P control, with a digital of the P control input configured as PPI and with active input with change- over For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 179 U001 User-defined – PNU A001 to Under PNU U001 to U012, you can save frequently used parameters P032 parameters. U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 180 The processor does not operate correctly. The output voltage is switched off. External fault message The output voltage is switched off due to an external fault message which is present on a digital input configured as an EXT input. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 181 If a fault message has been saved, it appears on the display, for example E07.2. To view further information about the fault, use the UP and DOWN arrow keys (a Fig. 172). To return to the display mode, press the PRG key. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 182 Output frequency c Motor current d Internal DC link voltage e Running time (total time for which the inverter is in RUN mode) f Mains On time (total time) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 183 Copy station – copying in progress. No data available, e.g. display under PNU d081 and d086, when the fault history register is empty the display under PNU d004, when PID control is not active. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 184 Setpoint frequency, PNU F001 or PNU A020 (A220, A320) Frequency jump 1 to 3 g jump width, PNU A063 to H085 A068 H285 H385 Fixed frequencies 1 to 15, PNU A021 to A035 H086 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 185 1) The frequency jump is automatically set to the lowest frequency jump (frequency jump – jump width). The warning is no longer displayed when the above conditions no longer apply. The input settings are reset to their default values (initialization). For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 186 O, O2 or OI. Is the motor load too high? Reduce the motor load as the overload limit will prevent the motor reaching its normal speed if there is an overload. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 187 If, however, a key is pressed before this time elapses, or if the reset command is issued or the frequency inverter is swit- ched off, the data may not be correctly saved. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 188 With external braking unit – 40 to 200 % With DC injection braking Braking occurs at frequencies below the minimum frequency (minimum frequency, braking time and braking torque are user-definable) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 189 • LAC: Ramp function Off • PCLR: Delete positioning deviation (only with optional DE6-IOM-ENC module) • STAT: Setpoint definition through module (only with optional DE6-... module) • NO: No function For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 190 – Vector with feedback (only with optional DE6-IOM-ENC module) Safety features • Overcurrent • Overvoltage • Undervoltage • Overtemperature • Ground fault • Overload • Electronic motor protection • Current transformer fault • Dynamic braking function (regenerative) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 191 150 % for 60 s, 200 % for 0.5 s (once every ten minutes) Acceleration/deceleration time 0.01 to 3600 s with linear and nonlinear characteristic (applies also for second and third acceleration/ deceleration time) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 192 ON key (for Start) and OFF key (for Stop); default setting = clockwise operation wise operation (start/ External • Digital input FW for clockwise operation (FWD) stop) signals • Digital input programmable as REV for anticlockwise operation For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 193 • ZS: Zero speed (only with optional DE6-IOM-ENC module) • DSE: Speed deviation exceeded (only with optional DE6-IOM-ENC module) • POK: Positioning (only with optional DE6-IOM-ENC module) • OL2: Overload alarm 2 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 194 – Vector with feedback (only with optional DE6-IOM-ENC module) Safety features • Overcurrent • Overvoltage • Undervoltage • Overtemperature • Ground fault • Overload • Electronic motor protection • Current transformer fault • Dynamic braking function (regenerative) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 195 Maximum 1000 m above sea level in a housing or control panel (IP54 or similar) Optional accessories • Remote operating unit: DEX-KEY-10 • Choke to improve the power factor • DE6-LZ...-V4 RFI filter • Expansion modules – Encoder module: DE6-IOM-ENC – PROFIBUS-DP module: DE6-NET-DP For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 196 01/02 AWB8230-1415GB Weights and dimensions Weights and dimensions Figure 173: DV6 dimensions DV6-340- [kg] 260.5 18K5 255.2 275.2 110K 293.2 132K For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 197 Control cables should be screened, and have a cross-section of 0.14 to 1.5 mm Signalling relay output, cross-section of 0.75 to 1.5 mm About 5 to 6 mm of the cable ends should be stripped. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 198 DV6 phase current Mains contactor Open/enclosed Model AC-1 [A] 20/16 DILEEM 20/16 DIL00M 35/30 DIL0M 18K5 55/44 DIL1M 90/80 DIL2M 100/– DIL3M80 160/– DIL4M115 225/– DILM185 110K 250/– DILM225 132K 300/– DILM250 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 199 DDK4,0-9,2 132K DDK4,0-9,2 For technical data for the DE4-LN series mains chokes, see installation instructions AWA8240-1711, for those of the DDK series, refer to the main Industrial Switchgear cata- logue. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 200 DE6-LZ3-064-V4 can be mounted below (footprint moun- ting) or – from DE6-LZ3-080-V4 – to the side of the frequency inverter (book-type mounting). The table below lists radio interference filters with their matching frequency inverters. For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 201 DE6-LZ3-013-V4 3 ~ 480 + 10 % < 30 DE6-LZ3-032-V4 DE6-LZ3-064-V4 18K5 DE6-LZ3-080-V4 DE6-LZ3-115-V4 DE6-LZ3-125-V4 DE6-LZ3-220-V4 110K DE6-LZ3-013-V4 132K For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 202 [Hz] 0.00 A220 Frequency setpoint definition (PNU A001 must be 02) [Hz] 0.00 (second parameter set) A320 Frequency setpoint definition (PNU A001 must be 02) [Hz] 0.00 (third parameter set) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 203 Maximum boost at x % of the base frequency A243 Maximum boost at x % of the base frequency (second parameter set) A343 Maximum boost at x % of the base frequency (third parameter set) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 204 0.50 A069 Acceleration pause waiting frequency [Hz] 0.00 A070 Acceleration pause waiting duration 0.00 A071 PID control • 00: Inactive • 01: Active A072 P component of the PID control For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 205 • 00: Linear • 01: S-curve • 02: U curve • 03: Inverted U curve A101 Analog input OI starting frequency [Hz] 0.00 A102 Analog input OI end frequency [Hz] 0.00 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 206 • 01: Normal protection • 03: User-definable protection b213 Characteristic for electronic motor protection device (second parameter set) • 00: Enhanced protection • 01: Normal protection • 03: User-definable protection For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 207 Voltage ramp to starting frequency • 00: Start without voltage reduction • 01: Minimum voltage reduction, approx. 6 ms • ... • 06: Maximum voltage reduction, approx. 36 ms For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 208 • 01: Not active with control through the FWD/REV terminals b088 Motor restart after removal of the FRS signal • 00: With 0 Hz • 01: With current motor speed For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 209 User-definable U/f characteristics, voltage coordinates 7 b120 Brake control • 00: Not active • 01: Active b121 Brake released confirmation waiting time 0.00 b122 Waiting time before acceleration 0.00 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 210 C006 Function of digital input 6 (values a PNU C001) C007 Function of digital input 7 (values a PNU C001) C008 Function of digital input 8 (values a PNU C001) For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 211 • 02: Torque, SLV control only • 03: Output frequency, FM signal • 04: Output voltage • 05: Inverter input power • 06: Thermal load ratio • 07: Ramp frequency For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 212 • No output • 3-bit encoded output to terminals 11 to 13 • 4-bit encoded output to terminals 11 to 14 C063 Frequency threshold for digital output ZS [Hz] 0.00 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 213 • 00: 0 Hz start • 01: Synchronization to motor speed C111 Overload alarm threshold C121 Zero-point matching, terminal O Depending on inverter C122 Zero-point matching, terminal OI model C123 Zero-point matching, terminal O2 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 214 F203 Deceleration time 1 (second parameter set) 30.0 F303 Deceleration time 1 (third parameter set) 30.0 F004 Direction of rotation – • 00: Clockwise rotation (clockwise) • 01: Anticlockwise rotation For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 215 P component of PI control 100.0 H250 P component of PI control (second parameter set) 100.0 H051 I component of PI control 100.0 H251 I component of PI control (second parameter set) 100.0 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 216 100.0 H072 P component of the P controller with changeover 1.00 Function Units Default Page Setpoint U001 User-defined parameters U002 U003 U004 U005 U006 U007 U008 U009 U010 U011 U012 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 217 01/02 AWB8230-1415GB For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 218 Fan control ....... . . 168 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 219 K11, K12, K14 ......117 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 220 Filter ........22 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...
  • Page 221 ZS – frequency is zero ......109 For Moeller Electric Sales and Support call KMparts.com (866) 595-9616...

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