WIESHEU Dibas 64 blue Original Operating Instructions
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WIESHEU Dibas 64 blue Original Operating Instructions

The hot air in-store baking oven
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Dibas 64 blue
The hot air in-store baking oven
Original operating instructions
READ THIS MANUAL BEFORE USING THIS PRODUCT.
Failure to follow the instructions and safety precautions in this manual can result in serious
injury or death. Keep this manual in a safe location for future reference.
USA

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Summary of Contents for WIESHEU Dibas 64 blue

  • Page 1 Dibas 64 blue The hot air in-store baking oven Original operating instructions READ THIS MANUAL BEFORE USING THIS PRODUCT. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death. Keep this manual in a safe location for future reference.

  • Page 2: Table Of Contents

    6 Product Description 6.1 Function / Overview 6.2 Using the device 7 Technical Data 7.1 Specifications for the Dibas 64 blue S 7.2 Specifications for the Dibas 64 blue M 7.3 Specifications for the Dibas 64 blue L 8 Liability 9 Transport and set-up 9.1 Safety information for the transport and set-up...
  • Page 3 11 Installing the single unit 11.1 Safety information for the installation of the individual unit 11.2 Work steps for the installation of the individual unit 12 Disassembly / assembly of the device combination 12.1 Safety notes for the disassembly / assembly of the device combination 12.2 Work steps for the disassembly / assembly of the device combination 13 Location and surroundings 13.1 Safety information on location and surroundings...
  • Page 4 24.1 Safety instructions for descaling 25 Maintenance 25.1 Safety instructions for maintenance 25.2 Regular inspections 26 Malfunctions / Cause / Remedy 26.1 Safety information for troubleshooting 26.2 Malfunctions when working with the in-store baking oven 27 WIESHEU GmbH company contact 28 Copyright Page 4...

  • Page 5: Legends

    1 Legends 1.1 Explanation of the signal words used Symbol Explanation Danger DANGER Identifies a danger that will immediately and certainly lead to fatal or serious permanent injury, if the appropriate precautions are not taken. WARNING WARNING Identifies a danger that will probably lead to fatal or serious injury, if the appro- priate precautions are not taken.

  • Page 6: Hazard And Precautionary References

    There is a risk of injury due to improperly executed work on the equipment. ■ To avoid serious injury, the work mentioned below may only be performed by service technicians from the WIESHEU GmbH: ● Set-up ● Installation ●...

  • Page 7: Risk Of Electric Shock

    There is a risk of injury due to improperly executed work on the equipment. ■ The electrical connections and all work on the electrical equipment of the device may only be performed by a WIESHEU service technicians in accor- dance with the electrical regulations.

  • Page 8: Risk Of Tipping

    ■ Do not place the device on a table. ■ Place the device only on WIESHEU underframes. ■ The combination of all device components may only consist of WIESHEU products. Only these were thoroughly tested. The devices can slip and tilt and injure people.

  • Page 9: Risk Of Scalding

    ■ Disconnect the device from the power supply. ■ To fix and remedy the damage contact a WIESHEU service technician. ■ Do not insert containers with liquids or with cooking material which liquefies when heated, into the device.

  • Page 10: Risk Of Cutting

    Caution, risk of burns! CAUTION There are hot surfaces at the back of the device. These can cause burns. If the device is placed anywhere in the room, then comply with the following: ■ Protect the installation area with an appropriate cladding from reaching in or touching.

  • Page 11: Technical Damage And Safety Information

    3 Technical damage and safety information 3.1 Prevent water damage Technical damage! NOTICE The device is equipped with a drip pan. This can be clogged by debris. ■ Do not use the drip tray as a spout. ■ Do not dispose of liquid via the drip tray of the device. The tap or the water supply line can have leaks.
  • Page 12 ■ Remove salt residues and aggressive acid residues in the baking chamber daily. The Dibas 64 blue with optional automatic door is equipped with an automatic sliding door. When manually pushing there is the risk that components may be damaged and the automatic door is permanently disabled.

  • Page 13: Markings

    4 Markings The hereinafter shown and described decals indicate various hazards. If the described instructions are observed and complied with, these dangers can be averted. In the following, the decals are listed and described according to the attached position. On the front of the device On the power cord (Only for devices without mains plug) Page 13...
  • Page 14 On the side cover left side On the rear of the device Page 14...
  • Page 15 On the pivot sheet In the installation space right side, visible only for WIESHEU service technicians Page 15...

  • Page 16: Explanation For The Operating Instructions

    This documentation is valid for the following device types and their options: Dibas 64 blue S Article number X3002-*-******** Dibas 64 blue M...

  • Page 17: Type Plate

    XXXX 6 Product Description 6.1 Function / Overview The Dibas 64 blue is a hot air circulating device. With this shop oven commercial bakery products can be heated and baked. 6.2 Using the device The device is a piece of technical equipment.

  • Page 18: Technical Data

    The device can, regardless of the specified number, also be operated with fewer layers. The settings of the baking parameters have to be adjusted accordingly if necessary. The maximum feed rate of 11 lb [5 kg] / product carriers must not be exceeded. 7.1 Specifications for the Dibas 64 blue S Article number X3002-*-A***D***...

  • Page 19: Specifications For The Dibas 64 Blue M

    Currently not available in USA version 7.2 Specifications for the Dibas 64 blue M Article number X3102-*-A***D*** X3102-*-A***E*** Device designation Dibas 64 blue M Dibas 64 blue M Designation Convection oven Convection oven Design 3~208V 60Hz 3~208V 60Hz Control Unit...

  • Page 20: Specifications For The Dibas 64 Blue L

    7.3 Specifications for the Dibas 64 blue L Article number X3202-*-A***D*** X3202-*-A***E*** Device designation Dibas 64 blue L Dibas 64 blue L Designation Convection oven Convection oven Design 3~208V 60Hz 3~208V 60Hz Control Unit Exclusive Exclusive Door option Dibas door servo...

  • Page 21: Liability

    The general and local accident prevention regulations of the responsible professional associations must be adhered to. The WIESHEU GmbH is not liable for damage arising from incorrect or negligent operation, working with the wrong operating parameters, servicing or maintenance, or by improper use. This also applies to changes, additions or conversions to the device or on the device combination.

  • Page 22: Transport And Set-Up

    ■ Do not place the device on a table. ■ Place the device only on WIESHEU underframes. ■ The combination of all device components may only consist of WIESHEU products. Only these were thoroughly tested. Technical damage! NOTICE Damage to the device can be caused when the device is placed horizontally.

  • Page 23: Unpacking The Device

    ■ If the lifting device is to be driven into the transport openings on the front of the appliance, it is necessary to dismantle the drip bowl. ■ Position the oven on its location (e.g. a WIESHEU base frame, a WIESHEU proofer).

  • Page 24: Disassembly / Assembly Of The Device Combination

    ■ Do not place the device on a table. ■ Place the device only on WIESHEU underframes. ■ The combination of all device components may only consist of WIESHEU products. Only these were thoroughly tested. The devices can slip and tilt and injure people.
  • Page 25 The ovens can be stacked together with a maximum allowable height of 85,2 inch [2165 mm] including bottom cabinet and steam reducer. The Dibas 64 blue can also be combined with deck ovens of series EBO 64 S, M, L where the maximum allowable height is 85,2 inch [2165 mm] including bottom cabinet and steam reducer.
  • Page 26 Examples of the WORST combination for the stability of the unit, see image below. E.g. A. ) UG 64 (34,4 inch / 875 mm) + Dibas 64 blue L + ALH 64 (steam reducer) E.g. B.) UG 64 (34,4 inch / 875 mm) +...
  • Page 27 ■ Place the 2 metal stud bolts (positioning aid) in the bowls in the cover of the storage compartment. EBO S, M, L ■ Position the deck oven on the WIESHEU proofer, base frame or storage compartment. ■ Open the EBO door.

  • Page 28: Location And Surroundings

    ■ Do not place the device on a table. ■ Place the device only on WIESHEU underframes. ■ The combination of all device components may only consist of WIESHEU products. Only these were thoroughly tested. The WIESHEU GmbH assumes no responsibility or liability for damage caused by the use of unauthorized products.

  • Page 29: Location And Clearances

    Ovens shall be located so that possible fire or explosion will not expose groups of persons to possible injury. For this reason ovens shall not adjoin lockers, lunch or sales rooms, main passageways, or exits. 14 Location and clearances 14.1 Safety information on location and clearances Technical damage! NOTICE Cold, heat and humidity may damage parts of the device.

  • Page 30: Clearances To Heat Sources

    14.1.2 Clearances to heat sources Keep a minimum distance of 14.9 inches [350 mm] to other sources of heat (> 80 °C), which are not WIESHEU Dibas 64 blue device combi- nations. min. 350 mm 14.1.3 Rear clearances min. 260 mm On the back of the device there are electricity, water, waste water and exhaust connections.

  • Page 31: Clearances To Safety Devices

    14.1.4 Clearances to safety devices Safety min. 5000 mm device Depending on the manufacturer, the clearances may vary. ■ Keep a minimum distance of 196 inches [5 m] . ■ Please seek information using the technical documentation and instructions of the manufacturer of the safety device. ■...

  • Page 32: Electrical Connection

    There is a risk of injury due to improperly executed work on the equipment. ■ The electrical connections and all work on the electrical equipment of the device may only be performed by a WIESHEU service technicians in accordance with the electrical regulations.

  • Page 33: Water Connection

    ■ For the water connection use only the supplied new water supply hose. This is a food grade pressure hose ½" with threading ¾", tested according to IEC 61770 (WIESHEU GmbH article no. 104476). ■ Make the connection flexible, to move the device away from the wall, for maintenance purposes.

  • Page 34: Connection Of A Water Filtration System

    16.3 Connection of a water filtration system The steaming unit should be supplied exclusively with drinking water, which passes through a corresponding water filter. A so-called “demineralization” of the water is important for the device and its steaming system. ■ Set the filter head to level “0”. →...

  • Page 35: Connection Via A Water Gutter To The Sewer System

    17.3 Connection via a water gutter to the sewer system ■ Observe a minimum outflow size of 0.6 liters/sec. per unit combination. ■ Route the outlet pipe in a manner that steam egress through the air vents is not possible. ■...

  • Page 36: Taking The Shop Oven Into Operation/Out Of Operation

    There is a risk of injury due to improperly executed work on the equipment. ■ To avoid serious injury, the work mentioned below may only be performed by service technicians from the WIESHEU GmbH: ● Set-up ● Installation ●...

  • Page 37: First Use Of The Shop Oven And Baking Trays

    → Devices with a defective power plugs/cables may not be put into operation. → A defective power plug/cable must be repaired by authorized and trained service technicians of the WIESHEU GmbH. ■ Check the door of the device for leak tightness.

  • Page 38: Operation

    ■ When closing the door, ensure that no fingers or hands are between the door and the door seal. The Dibas 64 blue with automatic door is equipped with an automatic sliding NOTICE door. When manually pushing there is the risk that components may be dam- aged and the automatic door is permanently disabled.

  • Page 39: Servo-Assisted Opening / Closing Of The Dibas Door

    20.2 Servo-assisted opening / closing of the Dibas door Open the door → Risk of burning! Hot surfaces. ■ Wear heat resistant gloves. → Risk of scalding! Steam and heat escapes. ■ Ensure that no people are in front of the door opening. →...

  • Page 40: Swing Open The Dibas Door Manually Servo-Assisted

    20.4 Swing open the Dibas door manually servo-assisted For cleaning and maintenance purposes, the door is released from the lower guide rail and swung open. → Risk of burning! Hot surfaces. ■ Let the oven cool down before starting work. ■...

  • Page 41: Opening / Closing The Seal Pane On A Dibas Door Servo-Assisted

    20.6 Opening / closing the seal pane on a Dibas door servo-assisted Open sealing pane Swing the door in the first step completely open: → Risk of burning! Hot surfaces. ■ Let the oven cool down before starting work. ■ Open the door using the door handle (A). ▪...

  • Page 42: Baking

    ■ If, in case of errors, there is water in the baking chamber, do not take the oven into operation. ■ Disconnect the device from the power supply. ■ To fix and remedy the damage contact a WIESHEU service technician. Despite safety technology hot steam and heat escape when the device door is CAUTION open.

  • Page 43: Inserting The Baked Goods

    21.2 Inserting the baked goods ■ Place the bakery goods on the trays. → Risk of burning! Hot surfaces. ■ Wear heat resistant gloves. → Risk of scalding! Steam and heat escapes. ■ Ensure that no people are in front of the door opening. ■...

  • Page 44: Cleaning

    23 Cleaning Maintain and clean the shop oven with great care. Only with clean equipment can hygienic products be prepared. With prolonged use in the temperature range below 212 °F [100 °C] the possibility of nucleation is present. This chap- ter provides basic information on how to clean the device.

  • Page 45: Cleaning Agent

    ■ Do not wipe with cleaning cloths over the light strip. The use of unsuitable cleaning agents leads to damage to the equipment. The WIESHEU GmbH put a major effort to recommend detergents that on one hand provide excellent cleaning performance and on the other hand do not attack and damage the shop oven.

  • Page 46: Cleaning Plan

    23.3 Cleaning plan Designation Cycle Cleanser Additive Note Baking trays (A) Daily Commercial dish Sponge or microfiber washing detergent cloth Baking Chamber (B) Daily On ProClean No additives required option: UltraClean and UltraRins Manually: Plastic brush Oven cleaner Sponge cloth ■...
  • Page 47 Designation Cycle Cleanser Additive Note Sealing gasket (F) Daily Commercial glass Microfiber cloth or paper cleaner without tissue silicone additives Door handle (G) Daily Commercial dish Sponge or microfiber washing detergent cloth Control (H) Daily Commercial glass Microfiber cloth or paper cleaner without tissue silicone additives...
  • Page 48 Designation Cycle Cleanser Additive Note ProClean nozzle (L) 1 x week Commercial dish Plastic brush washing detergent Sponge cloth ■ Unscrew the ProClean nozzle from the baking chamber. ■ Clean the nozzle with soapy water and a plastic brush. ■ Rinse the nozzle under the tap and put the nozzle back on. ■...

  • Page 49: Descaling

    There is a risk of injury due to improperly executed work on the equipment. ■ To avoid serious injury, the maintenance of the device may only be performed by service technicians from the WIESHEU GmbH. ■ Have the device checked once a year by a competent person for occupational safety.

  • Page 50: Malfunctions / Cause / Remedy

    There is a risk of injury due to improperly executed work on the equipment. ■ To avoid serious injury, the maintenance, service and repair may only be per- formed by service technicians from the WIESHEU GmbH. ■ Notify the hotline on: +1 732 565 6001...

  • Page 51: Malfunctions When Working With The In-Store Baking Oven

    26.2 Malfunctions when working with the in-store baking oven Symptom Cause Troubleshooting 1. On-site power supply is missing 1. Check The oven will not switch on 2. On-site input fuse is defective 2. Contact Hotline* 3. On-site On / Main switch is defective 3.

  • Page 52: Wiesheu Gmbh Company Contact

    This document has been prepared with great care and has been checked for correlation with the de- scribed devices. However, discrepancies or errors can not be completely excluded. The WIESHEU GmbH is neither legal responsibility nor accepts any responsibility for incorrect information and their consequences.

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