Page 2 LIFEPAK 500 automated external defibrillator Table of Contents Click a topic Operating Preface Safety Product Instructions Description Performance Trouble- Modes of Preventive Inspection shooting Operation Maintenance Procedure Battery Index Replacement Parts List and Maintenance Procedures Assembly Diagrams Back Index Next Page...
Page 3 (AEDs). The LIFEPAK 500 AED Operating Instructions, intended for use by physicians, clinicians, and emergency care providers, provides step-by-step instructions for the operating features of the LIFEPAK 500 AED as well as operator-level testing and maintenance. The LIFEPAK 500 AED Setup Instructions provides descriptions of the various setup options available and procedures for making setup changes.
Page 4 LIFEPAK 500 automated external defibrillator Section Contents Trademarks PHYSIO-CONTROL, LIFEPAK, and FAST-PATCH are registered trademarks of Physio-Control, Inc. CODE SUMMARY, QUIK-COMBO, QUIK-VIEW, DATA TRANSFER, REDI-PAK, Shock Advisory System, CODE-STAT, PARTSLINE, and the Physio-Control 3D Biphasic technology trademark are trademarks of Physio-Control, Inc.
Page 5 LIFEPAK 500 automated external defibrillator Preface Contacting Physio-Control, Inc. Physio-Control, Inc. 11811 Willows Road NE Redmond, WA 98052-2003 USA Telephone: 425.867.4000 Toll Free (USA only): 800.442.1142 Fax: 1.425.867.4861 Internet: www.physio-control.com Physio-Control Operations Netherlands B.V. Galjoenweg 68 6222 NV Maastricht The Netherlands Physio-Control Australia Pty Ltd Suite 4.01...
Page 6 Responsibility for Information This electronic service manual describes the methods required to maintain, test, and repair the LIFEPAK 500 AED. The LIFEPAK 500 AED electronic service manual does not cover operation of the AED in the clinical setting. Qualified service personnel must consult the LIFEPAK 500 AED...
Page 7 LIFEPAK 500 automated external defibrillator Preface Unit Tracking U.S. only, including U.S. government-owned units: The Food and Drug Administration requires defibrillator manufacturers and distributors to track the location of their defibrillators. If your defibrillator has been sold, donated, lost, stolen, exported, or destroyed, or if it was not obtained directly from Physio-Control, please notify Physio-Control at 1.800.442.1142,...
Page 8 Performance Inspection Procedure (PIP), and that the leakage current values are acceptable. Component replacement for the LIFEPAK 500 AED is limited to those items accessible at the final assembly level. Component replacement and AED testing must only be performed by service personnel qualified by appropriate training and experience.
Page 9 LIFEPAK 500 automated external defibrillator Preface Unit Recycling Recycle the AED at the end of its useful life. ■ Preparation – The AED should be clean and contaminant-free prior to being recycled. ■ Recycling Assistance – The AED should be recycled according to national, regional, and local regulations.
Page 10 LIFEPAK 500 automated external defibrillator Preface Warranty Before requesting warranty service for your AED, refer to the LIFEPAK 500 AED Setup Instructions to ensure that your AED is setup properly, and refer to the LIFEPAK 500 AED Operating Instructions to ensure that you are operating the AED correctly.
Page 11 Unless otherwise noted, functions and features are consistent as specified throughout this manual. Differences are noted as appropriate. For information about attributes of a particular LIFEPAK 500 AED, with a three-digit dash number in its part number, consult the Product Line History in the Parts Lists and Assembly Diagrams section.
Page 12 LIFEPAK 500 AED Operating Instructions for additional details. ■ Biphasic – Property of the shock waveform generated by the LIFEPAK 500 Biphasic AED. The biphasic waveform is characterized by a positive current phase followed by a reverse current phase of shorter duration and decreased magnitude.
Page 13 ■ QUIK-COMBO patient simulator – A combination lead tester/patient cardiac rhythm simulator. The simulator is designed for use in training clinical personnel in the operation of the LIFEPAK 500 AED. ■ REDI-PAK™ preconnect system – A variant of the QUIK-COMBO electrodes.
Page 14 LIFEPAK 500 automated external defibrillator Preface Acronyms This section provides a listing of acronyms and abbreviations used throughout this electronic service manual. ■ AED – Automated External Defibrillator ■ BTE – Biphasic Truncated Exponential ■ BF – Electrically isolated, external body connection ■...
Page 15 Safety The Safety section describes the safety conventions, terms, and symbols used in this electronic service manual or on the LIFEPAK 500 AED. The information is intended to alert service personnel to recommended precautions in the care, use, and handling of this specialized medical device.
Page 16 LIFEPAK 500 automated external defibrillator Safety Terms Certain terms are used in this electronic service manual or on the equipment. Familiarize yourself with their definitions and significance. Danger: Immediate hazards that will result in serious personal injury or death. Warning: Hazards or unsafe practices that could result in serious personal injury or death.
Page 17 General Warnings and Cautions Page 1 of 2 This section contains general warnings and cautions. Keep these warnings and cautions in mind when working with the LIFEPAK 500 AED. Other, more specific warnings and cautions appear throughout this electronic service manual. WARNINGS! Possible fire or explosion.
Page 18 LIFEPAK 500 automated external defibrillator Safety General Warnings and Cautions Page 2 of 2 WARNING! Shock hazard. Servicing of this AED must be performed by properly trained individuals. This AED may retain potentially lethal charges accessible inside the AED at any time–even when off. Follow procedures carefully for discharging the Energy Storage Capacitor and disabling the Auto Battery Test.
Page 19 The following list includes symbols that may be used in this electronic service manual or on various configurations of the LIFEPAK 500 AED and accessories. Some of these symbols may not be relevant to your AED or in every country.
Page 20 LIFEPAK 500 automated external defibrillator Safety Symbols Page 2 of 3 Indicator: steady illumination—battery is low, replace battery; flashing—replace battery immediately Static Sensitive Device (SSD) ATTENTION Sealed lead-acid rechargeable battery: recycle battery Battery charger: green LED indicates power is on Battery charger: battery is charging;...
Page 21 LIFEPAK 500 automated external defibrillator Safety Symbols Page 3 of 3 Lot code Expiration date Reorder number Do not reuse - single use only Marking of conformity according to the Medical Device Directive 93/42/EEC by notified body TÜV Product Service...
Page 22 The LIFEPAK 500 AED records an event log, fault code log, system self-test log, ECG signal channel, and the impedance channel for analysis and record keeping. If the LIFEPAK 500 AED detects a shockable cardiac arrhythmia, it enables the operator to deliver a brief, high-energy pulse of electricity to the heart of the patient.
Page 23 ™ connector serial port, and associated labels, wiring, and hardware. Monophasic and There are two major models of the LIFEPAK 500 AED, differing in the defibrillation pulse they generate. The LIFEPAK 500 Monophasic AED uses an Biphasic Versions Energy Storage Capacitor and a wave shaping inductor to deliver a monophasic (Edmark) defibrillation pulse.
Page 24 Product Description LIFEPAK 500 automated external defibrillator Physical Description and Features Page 2 of 7 Options These options are available on both the LIFEPAK 500 Monophasic AED and LIFEPAK 500 Biphasic AED. Feature/Function Options Analyze Mode Analyze Button—auto or manual Auto Analyze—auto analyze only (uses...
Page 25 Product Description LIFEPAK 500 automated external defibrillator Physical Description and Features Page 3 of 7 For information on any of the numbered LIFEPAK 500 AED controls, indicators, and connectors shown below, click on a number. 2 (optional) 5 (optional) 6 (some...
Page 26 Product Description LIFEPAK 500 automated external defibrillator Physical Description and Features Page 4 of 7 Number Description The green key turns the power on or off. The LED is lit whenever the AED is on. 2 (optional) The yellow key begins analysis of the patient’s ECG ANALYZE rhythm.
Page 27 Product Description LIFEPAK 500 automated external defibrillator Physical Description and Features Page 5 of 7 Number Description The speaker provides audio voice prompts and tones. The battery compartment accommodates a single removable battery pak that provides power for the AED.
Page 28 Product Description LIFEPAK 500 automated external defibrillator Physical Description and Features Page 6 of 7 For information on any of the components shown below, click the component number. Previous Page Table of Contents Section Contents Back Index Next Page...
Page 29 The LIFEPAK 500 nonrechargeable lithium battery pak provides power for the LIFEPAK 500 AED. The LIFEPAK 500 rechargeable SLA battery pak provides power for the LIFEPAK 500 AED. The SLA (Sealed Lead-Acid) battery pak is recharged by the battery charger (18). The QUIK-COMBO pacing/defibrillation/ECG electrodes (with the REDI-PAK preconnect system) enable delivery of therapy to the patient.
Page 30 Product Description LIFEPAK 500 automated external defibrillator System Context Diagram The system context diagram LIFEPAK 500 SLA battery LIFEPAK 500 LIFEPAK 500 shows you how the LIFEPAK nonrechargeable charger rechargeable nonrechargeable lithium manganese PN 3006535 SLA battery pak lithium sulpher...
Page 31 (except models without scene audio feature), and waveform storage. ■ Biphasic PCB (LIFEPAK 500 Biphasic AED only) — A circuit board that generates the biphasic waveform. ■ Inductive Resistor (LIFEPAK 500 Biphasic AED only) — A resistor that conditions the Energy Storage Capacitor output for the wave generator/ regulator circuit on the biphasic board.
Page 32 Product Description LIFEPAK 500 automated external defibrillator Functional Description Page 2 of 2 ■ Patient Connector — A port used for patient connection, data communications, and unit testing. ■ Keypad — Function keys ( [in 2-button units, blank “menu” key],...
Page 33: Operating Instructions
Possible loss of power during patient care. Using an improperly maintained battery to power the LIFEPAK 500 AED may cause premature power loss. Use the LIFEPAK 500 AED battery charger to charge the LIFEPAK 500 rechargeable battery pak. Back Index...
Page 34 Section Contents LIFEPAK 500 automated external defibrillator Modes of This section explains the operating modes of the LIFEPAK 500 AED. Operation Normal Mode Setup Options Setting the Clock Data Transfer Mode Transferring Setup Between AEDs User Test Mode Auto Test Modes...
Page 35: Normal Mode
Modes of Operation LIFEPAK 500 automated external defibrillator Normal Mode The LIFEPAK 500 AED operates in Normal Mode for emergency patient care when the following conditions are met: ■ The AED is turned on ■ The QUIK-COMBO pacing/defibrillation/ECG electrodes or FAST-PATCH disposable defibrillation/ECG electrodes are properly attached to the patient ■...
Page 36 Modes of Operation LIFEPAK 500 automated external defibrillator Setup Options The LIFEPAK 500 AED provides two types of setup options: those that are user- accessible and those reserved for qualified service personnel via the Service Mode. With the following setup options, you can define user-accessible operating features for the LIFEPAK 500 AED: ■...
Page 37: Setting The Clock
LIFEPAK 500 automated external defibrillator Setting the Clock To change the date and time: 1. Unplug all components connected to the LIFEPAK 500 AED patient connector. 2. Turn on the AED. (Be sure the AED has been off for at least 60 seconds.) 3.
Page 38 Page 1 of 2 Incident Scene Review In Data Transfer Mode, the LIFEPAK 500 AED can accurately re-create an incident scene on a remote computer running the QUIK-VIEW™ 500 data review program or the CODE-STAT™ data management system. The AED enables simultaneous playback of digitally recorded audio (units with optional voice only) and continuous patient ECG.
Page 39 Data Transfer Mode Page 2 of 2 Patient Data In Data Transfer Mode, the LIFEPAK 500 AED uses the DATA TRANSFER™ 500 information management program to manage patient data by downloading it Management directly to a printer, modem, or personal computer. The DATA TRANSFER 500 information management program generates and prints patient reports, including CODE SUMMARY critical event records.
Page 40 Transferring Setup Between AEDs Transferring setup is a time-saving way to assign the same setup to more than one LIFEPAK 500 AED. The sending and receiving AEDs must be of the same key configuration (3-button or 2-button) and the same defibrillation waveform configuration (monophasic or biphasic) and both must be either voice or non- voice recording type units.
Page 41 LIFEPAK 500 automated external defibrillator User Test Mode In User Test Mode, the LIFEPAK 500 AED can perform low energy test discharges with an external test load. The External Test Load Test checks the AED charging circuits and the operator’s response during a typical ECG analysis and charging cycle.
Page 42 LIFEPAK 500 automated external defibrillator Auto Test Modes Page 1 of 4 The LIFEPAK 500 AED conducts automatic tests to detect problems that may affect AED performance. Power-On Self-Test Whenever the AED is turned off for at least 60 seconds and then turned on, the AED performs a cold start.
Page 43 Modes of Operation LIFEPAK 500 automated external defibrillator Auto Test Modes Page 2 of 4 Auto Tests The AED periodically performs Daily Auto Tests and Extended Auto Tests. If the AED detects a problem during an auto test that requires service but does...
Page 44 AED while the Daily Auto Test is in progress, the test will be terminated and the AED will function normally. WARNING! (LIFEPAK 500 Monophasic AED with Operating System Software Version 4.0) Do not leave an external test Possible loss of power during patient care.
Page 45 Additional testing of front-end circuitry ■ (LIFEPAK 500 Biphasic AED only): Additional relay testing The Daily Auto Test includes charging the Energy Storage Capacitor to about 50 joules and discharging it internally (this energy is not available at the patient cable connector).
Page 46 Modes of Operation LIFEPAK 500 automated external defibrillator Auto Battery Test Mode Page 1 of 3 The AED performs an automatic battery test routinely during Auto Test (every week for an SLA battery and every two weeks for a lithium battery), and under most circumstances when you replace the battery and then turn on the unit.
Page 47 Modes of Operation LIFEPAK 500 automated external defibrillator Auto Battery Test Mode Page 2 of 3 WARNINGS! Auto Battery Test messages Possible loss of power during patient care. are valid for properly maintained batteries. Improper maintenance of batteries may cause inaccurate Auto Battery Test results.
Page 48 Modes of Operation LIFEPAK 500 automated external defibrillator Auto Battery Test Mode Page 3 of 3 To force the LIFEPAK 500 AED to perform an Auto Battery Test: 1. Perform a Test Load Test, as described in the LIFEPAK 500 AED Operating Instructions, to dissipate any capacitor remnant charge.
Page 49 Review and clear the shock counters ■ Review and clear the hour meter ■ Set the AED serial number ■ Set the AED dash number (LIFEPAK 500 Monophasic AED, operating system software version 4.42 and earlier only) ■ Review AED prompts ■ Review AED tones ■...
Page 50 LIFEPAK 500 automated external defibrillator Service Mode Page 2 of 5 To place the LIFEPAK 500 AED in Service Mode: 1. Unplug all components connected to the LIFEPAK 500 AED Patient Connector. 2. Simultaneously hold down the , and keys when...
Page 51 Modes of Operation LIFEPAK 500 automated external defibrillator Service Mode Page 3 of 5 6. Press the ) key to advance to the FAULT CODES screen. FAULT CODES ANALYZE MENU CODE DDMMMYY HH:MM Press the key to scroll through the recorded fault codes in UP ARROW sequence.
Page 52 Press the key to scroll through the 18 positions in RIGHT ARROW the serial number character field. 13. (LIFEPAK 500 Monophasic AED, operating system 4.42 or earlier only): ) key to advance to the DASH NUMBER screen. Press the ANALYZE...
Page 53 Press the key to scroll through all of the AED screen UP ARROW messages and voice prompts. For a complete listing of screen messages and voice prompts, refer to the LIFEPAK 500 AED Operating Instructions. 15. Press the ) key to advance to the TONE REVIEW screen.
Page 54 Page 1 of 3 The Performance Inspection Procedure (PIP) is a closed-case operational evaluation of the LIFEPAK 500 AED comprised of both manual and computer- assisted test procedures. Instructions for executing the manual and computer- assisted portions of the PIP and minimum PC platform requirements are given in the Performance Inspection Procedure.
Page 55 LIFEPAK 500 automated external defibrillator Computer-Assisted Test Mode Page 2 of 3 You must install the Computer-Assisted Test program from the LIFEPAK 500 AED Electronic Service Manual CD-ROM onto your local hard disk. To install the Computer-Assisted Test program (lp500pip.exe): 1.
Page 56 LIFEPAK 500 automated external defibrillator Computer-Assisted Test Mode Page 3 of 3 LP500 COMPUTER ASSISTED PIP When you run the Computer- LIFEPAK 500 Monophasic/Biphasic automated external defibrillator Computer Assisted Tests Assisted Test program (lp500pip.exe), the first Automatic Tests Computer-Assisted Test Automatic computer assisted tests consist of a series of routines which screen will appear.
Page 57 Modes of Operation LIFEPAK 500 automated external defibrillator Clear Fault Codes To clear fault codes from the fault code log: 1. Unplug all components connected to the LIFEPAK 500 AED patient connector. 2. Place the AED in Service Mode. 3. Press the ) key until the fault codes are displayed.
Page 58 LIFEPAK 500 automated external defibrillator Section Contents Performance The Performance Inspection Procedure (PIP), 3012170, is a set of manual and computer-assisted test procedures used by authorized Physio-Control service Inspection representatives as an operational closed-case evaluation of the defibrillator. The Procedure PIP describes the test procedures you will perform to determine if the defibrillator is operating within the required specifications.
Page 59 Section Contents LIFEPAK 500 automated external defibrillator Troubleshooting The Troubleshooting section describes fault code usage, interpretation, and corrective action. The section also includes a separate Troubleshooting Chart keyed to the Performance Inspection Procedure for use in problem resolution. Fault Codes...
Page 60 LIFEPAK 500 automated external defibrillator Fault Codes The LIFEPAK 500 AED logs a fault code whenever an internal program or process fails to execute properly. Fault codes are grouped into major (8000 and above) and minor categories. The AED Fault Code Log stores the first 5 major and first 30 minor faults.
Page 61 Troubleshooting LIFEPAK 500 automated external defibrillator Corrective Action Codes Corrective action codes are listed in the Fault Code Table in the order in which they should be applied to resolve a specific fault. For example, fault code 5721 suggests two corrective action codes: CAC 7 and CAC 2. The service person would first inspect the AED wiring associated with the fault, per CAC 7.
Page 62 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 1 of 20 Corrective Code Fault Description Action Code 5100 boot_fault_minor Corrective Action Code Key 5101 cannot_determine_date_for_autotest Code Description 5102 insufficient_shutdown_time 10, 2 Try to reload the software 5240 eeprom_fault_minor...
Page 63 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 2 of 20 Corrective Fault Description Action Code Code 524f eat_bad_lastdatatransferstatusdata_crc 6, 2 Corrective Action Code Key 5250 fault_log_info_bad_test_log_entry_crc 6, 2 Code Description 5251 fault_log_info_bad_fault_log_entry_crc 6, 2 Try to reload the software...
Page 64 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 3 of 20 Corrective Code Fault Description Action Code 5261 eeprom_tpu_channel_not_responding Corrective Action Code Key 5262 eat_eeprom_write_block_failure_1 Code Description 5263 eat_eeprom_write_block_failure_2 Try to reload the software 5264 eeprom_hardware_problem_last Replace the Main PCB...
Page 65 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 4 of 20 Corrective Code Fault Description Action Code 5273 eat_bad_last_incident_id_crc 6, 2 Corrective Action Code Key 5274 eat_bad_alert_timer_option_crc 6, 2 Code Description 5280 flash_fault_minor Try to reload the software...
Page 66 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 5 of 20 Corrective Code Fault Description Action Code 5291 event_retrieval_crc_fault 10, 2 Corrective Action Code Key 5292 event_retrieval_incorrect_event_id 10, 2 Code Description 5293 intermediate_results_retrieval_crc_fault 10, 2 Try to reload the software...
Page 67 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 6 of 20 Corrective Code Fault Description Action Code 52a3 archive_task_communications_resources_not_created Corrective Action Code Key 52a4 active_episode_info_bad_block_detected_2 10, 2 Code Description 52a5 pbsu_bad_block_detected 10, 2 Try to reload the software...
Page 68 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 7 of 20 Corrective Code Fault Description Action Code 5408 distrib_incorrect_size_raw_a2d_data Corrective Action Code Key 5409 distrib_incorrect_size_dsp_execution_count Code Description 540a distrib_incorrect_size_report_fault Try to reload the software 540b dsp_comm_no_spectrum_data 10, 2...
Page 69 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 8 of 20 Corrective Code Fault Description Action Code 5702 control_unknown_dsp_msg_id Corrective Action Code Key 5703 control_start_inactivity_timer_failed Code Description 5704 control_unknown_interproc_data_category Try to reload the software 5705 control_analysis_timer_expired Replace the Main PCB...
Page 70 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 9 of 20 Corrective Code Fault Description Action Code 5714 control_setup_third_shock_low_energy Corrective Action Code Key 5715 control_setup_third_shock_unknown_energy Code Description 5716 control_setup_invalid_cpr_time_interval Try to reload the software 5717 control_setup_second_shock_invalid_energy Replace the Main PCB...
Page 71 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 10 of 20 Corrective Code Fault Description Action Corrective Action Code Key Code Code Description 5726 control_service_refuse_to_charge 6, 2 Try to reload the software 5727 control_setup_invalid_speaker_option Replace the Main PCB (for Fault Code 580d,...
Page 72 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 11 of 20 Corrective Code Fault Description Action Code 580f xfer_fets_output_too_fast Corrective Action Code Key 5810 xfer1_failed_activation Code Description 5811 defib_reset_before_quick_alarm 9, 6, 2 Try to reload the software 5812...
Page 73 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 12 of 20 Corrective Code Fault Description Action Code 5908 safmon_cont_mon_task_did_not_run Corrective Action Code Key 5909 safmon_bad_rtc 9, 2 Code Description 590a safemon_defib_cap_unexpected_charge Try to reload the software 590b safemon_excessive_battery_current...
Page 74 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 13 of 20 Corrective Code Fault Description Action Code 5f0a bte_failed_htest_short1 Corrective Action Code Key 5f0b bte_failed_htest_short2 Code Description 5f0c bte_failed_htest_short3 Try to reload the software 5f0d bte_failed_htest_open1 Replace the Main PCB...
Page 75 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 14 of 20 Corrective Code Fault Description Action Code 6103 dsp_hostcomm_tx_length_err Corrective Action Code Key 6200 dsp_acq_fault_minor Code Description 6201 acq_a2d_channel_error Try to reload the software 6202 acq_a2d_no_avail_buff Replace the Main PCB...
Page 76 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 15 of 20 Corrective Code Fault Description Action Code Corrective Action Code Key 9103 boot_dsp_download_fail 10, 2 Code Description 9104 boot_program_flash_crc_fail 1, 2 Try to reload the software 9105 boot_cpu_test_fail...
Page 77 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 16 of 20 Corrective Code Fault Description Action Code 9115 boot_defib_task_init_failure Corrective Action Code Key 9116 boot_cmon_task_init_failure Code Description 9117 boot_iv_bus_error Try to reload the software 9118 boot_iv_address_error Replace the Main PCB...
Page 78 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 17 of 20 Corrective Code Fault Description Action Code 9800 defib_major Corrective Action Code Key 9801 defib_cap_not_holding_charge 4, 10, 2 Code Description 9802 defib_relay_driver_shorted Try to reload the software 9803...
Page 79 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 18 of 20 Corrective Code Fault Description Action Corrective Action Code Key Code Code Description 990e z_peak_gain_out_of_spec Try to reload the software 990f zpredicted_out_of_spec 2 (see note) Replace the Main PCB...
Page 80 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 19 of 20 Corrective Code Fault Description Action Code 9b0b contin_stack_too_small_tshutdown Corrective Action Code Key 9b0c contin_stack_too_small_tdsp_comm Code Description 9b0d contin_stack_too_small_tuart_comm_recv Try to reload the software 9b0e contin_stack_too_small_tdeterminecurrentkeystate Replace the Main PCB...
Page 81 Troubleshooting LIFEPAK 500 automated external defibrillator Fault Code Table Page 20 of 20 Corrective Code Fault Description Action Code 9f00 bte_fault_major Corrective Action Code Key 9f01 bte_not_initializing Code Description 9f02 bte_not_communicating Try to reload the software 9f03 bte_ram_failed Replace the Main PCB...
Page 82: Troubleshooting
Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 1 of 8 Area Observation Suggested Corrective Action ■ Physical Inspection Loose or broken hardware Locate and tighten or replace loose items. ■ Locate and replace broken components. ■ Damaged label or overlay Replace label or overlay.
Page 83 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 2 of 8 Area Observation Suggested Corrective Action ■ Power On No power on Use a fully functional battery. ■ Check installation of key switch cap. ■ Check battery connection to Main PCB J12.
Page 84 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 3 of 8 Area Observation Suggested Corrective Action ■ Auto Battery Test Enabled Cannot clear service indicator Enter Service Mode and set Auto Battery Test to ON. ■ Record Operating Data Unable to access shock counter Verify instructions and retry operation.
Page 85 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 4 of 8 Area Observation Suggested Corrective Action ■ Electrode Impedance Incorrect message response to Verify test setup and retry test. ■ Check decade box operation and settings. impedance settings ■...
Page 86 ■ Perform TCP – Energy Calibration. ■ Check or replace Energy Storage Capacitor. ■ Check or replace Main PCB. ■ (LIFEPAK 500 Biphasic AED only): Replace Biphasic PCB. ■ (LIFEPAK 500 Biphasic AED only): Replace Inductive Resistor. 8-28 Previous Page...
Page 87 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 6 of 8 Area Observation Suggested Corrective Action ■ Energy Output and Charge to 360 J exceeds 15 seconds Run first-Monday-of-the-month self-test. ■ Verify instructions and retry operation. Charge Time (continued) ■...
Page 88 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 7 of 8 Area Observation Suggested Corrective Action ■ Automatic Advisory Improper response to analysis Verify test setup and retry test. ■ Verify VF is present when analysis prompt Operation (continued) of VF input starts.
Page 89 Troubleshooting LIFEPAK 500 automated external defibrillator Troubleshooting Chart Page 8 of 8 Area Observation Suggested Corrective Action ■ Computer-Assisted Tests UUT fails Alarm Clock Test Verify instructions and retry operation. ■ (continued) Replace Time-of-Day Clock battery. ■ Check or replace Main PCB.
Page 90 Section Contents LIFEPAK 500 automated external defibrillator Preventive Periodic maintenance, inspection, and testing of the LIFEPAK 500 AED will help Maintenance prevent and detect possible electrical and mechanical problems. The Preventive Maintenance section provides instructions recommended by Physio-Control for inspecting, cleaning, and maintaining the LIFEPAK 500 AED. Follow these recommendations to help keep the LIFEPAK 500 AED in proper working condition.
Page 91 Introduction This section contains a maintenance and testing schedule for service personnel. Before servicing or repairing the LIFEPAK 500 AED, service personnel should become familiar with all of the information in this electronic service manual. Periodic maintenance, inspection, and testing of the Unit will help prevent possible electrical and mechanical problems.
Page 92 LIFEPAK 500 automated external defibrillator Product Useful Life During product development, the LIFEPAK 500 AED and subassemblies are subjected to rigorous life testing. This testing and the routine testing and maintenance program recommended in this electronic service manual will help to provide reliable unit operation for many years.
Page 93 Preventive Maintenance LIFEPAK 500 automated external defibrillator Product Support Policy Physio-Control provides full technical support and replacement parts for a period of 8 years from the date of shipment from our manufacturing facility. After this 8- year period, Physio-Control provides technical support and replacement parts on an as-available basis.
Page 94 Section Contents LIFEPAK 500 automated external defibrillator Battery The LIFEPAK 500 AED can be powered by two types of batteries: the Maintenance LIFEPAK 500 nonrechargeable lithium battery pak and the LIFEPAK 500 rechargeable Sealed Lead-Acid (SLA) battery pak. Either type of battery may be installed. Follow the guidelines described in this section to help maximize battery life and performance.
Page 95 SLA battery paks are most appropriate when the LIFEPAK 500 AED is used on a frequent basis and for operators who use the AED with a simulator for training.
Page 96 Possible loss of power during patient care. Using an improperly maintained battery to power the LIFEPAK 500 AED may cause premature power loss. Use only the LIFEPAK 500 AED battery charger to charge the LIFEPAK 500 rechargeable battery pak. CAUTIONS! Possible battery damage.
Page 97 SLA battery pak since it never requires recharging. With the lithium battery pak Battery Pak installed, the LIFEPAK 500 AED automatically turns on to test the battery once every two weeks as part of an Auto Test. To check the battery level, turn on the AED for at least 10 seconds and check for battery fault indications.
Page 98 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 4 of 12 Nonrechargeable All personnel should familiarize themselves with the nonrechargeable battery information in the LIFEPAK 500 AED Operating Instructions. Battery Pak (continued) To properly maintain nonrechargeable lithium battery paks: ■...
Page 99 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 5 of 12 Recharging a The battery charger fully charges a connected SLA battery within 10 hours. The charger applies a high-level, fast charge for the first 10 hours that the battery is Rechargeable connected.
Page 100 Using an improperly Battery Pak maintained battery to power the LIFEPAK 500 AED may cause premature power loss. Use only the LIFEPAK 500 AED battery charger to charge the (continued) LIFEPAK 500 rechargeable battery pak. A fully charged battery is not harmed if it remains connected to the battery charger.
Page 101 Do not remove the battery pak from the sealed package until you are ready to install it. ■ Immediately after you install a new battery pak, perform the LIFEPAK 500 AED automatic capacity check, described in the Nonrechargeable Battery section of this electronic service manual.
Page 102 Battery Maintenance Page 8 of 12 Battery Storage The LIFEPAK 500 AED can be powered by two types of batteries. Each requires special handling procedures for storage and return to use. Store the LIFEPAK 500 nonrechargeable lithium battery pak: ■...
Page 103 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 9 of 12 Discharging Before disposing of nonrechargeable lithium battery paks, make sure that they are fully discharged. To discharge a lithium battery pak, follow this procedure: Nonrechargeable Batteries 1. Place the battery pak with the label side up on a firm, flat surface such as a table top or floor.
Page 104 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 10 of 12 Disposing of After fully discharging a nonrechargeable lithium battery pak, dispose of the battery pak. Follow your national, regional, and local regulations for disposal. Nonrechargeable Contact a local Physio-Control representative for more information.
Page 105 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 11 of 12 Recycling Recycle SLA battery paks locally according to national, regional, and local governmental regulations. If recycling is not possible, contact a Physio-Control Rechargeable Batteries representative for information or assistance. In the U.S., call 1.800.442.1142.
Page 106 Battery Maintenance LIFEPAK 500 automated external defibrillator Battery Maintenance Page 12 of 12 Assessing Batteries Battery management is a critical part of maintenance for reliability. Because power consumption occurs over time, operators must keep records of battery history and condition and must have access to spare, fully charged batteries.
Page 107 Page 1 of 3 Tools and Materials The tools and materials that you will need to perform an external and internal cleaning of the LIFEPAK 500 AED are listed below. Product Description Static discharge protected work area Grounded conductive surface and...
Page 108 Battery Maintenance LIFEPAK 500 automated external defibrillator AED Cleaning Page 2 of 3 External Cleaning Clean the exterior of the LIFEPAK 500 AED by wiping the surface with any of the following solutions: Procedures ■ Soap and water ■ Quaternary ammonium compounds ■...
Page 109 Battery Maintenance LIFEPAK 500 automated external defibrillator AED Cleaning Page 3 of 3 Internal Cleaning Clean the interior of the LIFEPAK 500 AED as described below. Procedures WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage. Remove the battery and discharge the capacitor before handling.
Page 110 Battery Maintenance LIFEPAK 500 automated external defibrillator AED Storage When the LIFEPAK 500 AED is not in service, follow these recommendations for storage of the AED with a rechargeable or nonrechargeable battery pak installed: ■ Store the AED with a battery pak at temperatures between 0°...
Page 111 Section Contents LIFEPAK 500 automated external defibrillator Replacement This section is organized with links to related procedures. Click the link below Procedures (highlighted in blue) to jump to the task you wish to accomplish. Then follow the related procedures in order. Be sure to perform the intermediate steps and observe the precautions for preventing electric shock and protecting electrostatic-discharge-(ESD) sensitive components.
Page 112 Section Contents LIFEPAK 500 automated external defibrillator Replacement Procedures for LIFEPAK 500 Monophasic AED Removing Top Cover Removing Main PCB— Replacing Battery Plate Monophasic AED Wire Harness Reassembling Case Replacing Main PCB— Replacing Speaker Replacing Case Monophasic AED Assembly Preparing Top Cover for Installing Main PCB—...
Page 113 Section Contents LIFEPAK 500 automated external defibrillator Replacement Procedures for LIFEPAK 500 Biphasic AED Removing Top Cover Removing Main PCB— Replacing Inductive Biphasic AED Resistor—Biphasic AED Reassembling Case Replacing Main PCB— Replacing Battery Plate Replacing Case Biphasic AED Wire Harness Preparing Top Cover for Installing Main PCB—...
Page 114 LIFEPAK 500 Monophasic AED and LIFEPAK 500 Biphasic AED, with differences between the two models specifically noted. Whenever the LIFEPAK 500 AED case must be opened for service, be sure to observe precautions for preventing shock and protecting electrostatic-discharge- sensitive components.
Page 115: Warnings And Cautions
LIFEPAK 500 automated external defibrillator Warnings and Cautions The following general warnings and cautions apply to all actions you may perform during maintenance of the LIFEPAK 500 AED. Other, more specific, warnings and cautions appear throughout this electronic service manual. WARNING! Shock hazard.
Page 116 Replacement Procedures LIFEPAK 500 automated external defibrillator Electrostatic-Sensitive Device Handling Page 1 of 2 Electronic semiconductor devices (such as MOS ICs, FETs, optical isolators, and film resistors) can be damaged by the discharge of static electricity. Static charge buildup is very common; a static discharge commonly occurs when a person wearing synthetic clothing transfers a charge to an object touched.
Page 117 Replacement Procedures LIFEPAK 500 automated external defibrillator Electrostatic-Sensitive Device Handling Page 2 of 2 Wear a Wrist Strap Always wear a conductive wrist strap connected to the mat and to the ground except when working on energized equipment or when discharging high voltage circuits.
Page 118 Replacement Procedures LIFEPAK 500 automated external defibrillator Discharging Energy Storage Capacitor Use the Capacitor Discharge Tool to discharge the Energy Storage Capacitor. If you have not already built one, jump Building a Capacitor Discharge Tool. CAUTION! Capacitor Discharge Tool Make sure all power sources are removed from the AED.
Page 119 A Capacitor Discharge Tool can be constructed and used to discharge the Energy Storage Capacitor. The construction of a discharge tool for the Neon Lamp LIFEPAK 500 AED is illustrated in the figure to the left. The materials required for RTV, Silicone Rubber Sealant the discharge tool is as follows: 4.99M, 6W...
Page 120 Defined Setups Log Sheet before recording user-defined setups. Use the Defined Setups Log Sheet to record the setups recovered below. To record user-defined setups: 1. Make sure the LIFEPAK 500 AED power is off. 2. Hold down the , and keys.
Page 121 Replacement Procedures LIFEPAK 500 automated external defibrillator Recording User-Defined Setups Page 2 of 6 3. The AED displays the SETUP MODE screen (shown at the left). The string SETUP MODE nnnnnnnnnnnnnnnnnnn appears at the top of a printed report and can be nnnnnnnnnnnnnnnnnnn used as a verification of some of the setup and service settings.
Page 122 Replacement Procedures LIFEPAK 500 automated external defibrillator Recording User-Defined Setups Page 3 of 6 key to advance to the AUTO 11. (3-button models only:) Press the ANALYZE ANALYZE screen. Record the auto analyze setting. ) key to advance to the CPR TIME screen. Record 12.
Page 123 21. (Monophasic operating system version 4.2 and later/all biphasic versions:) ) key to advance to the TRANSFER SETUP Press the ANALYZE MENU screen. 22. Turn off the LIFEPAK 500 AED. 11-13 Previous Page Table of Contents Section Contents Back Index...
Page 124 Replacement Procedures LIFEPAK 500 automated external defibrillator Recording User-Defined Setups Page 5 of 6 23. Unplug all components connected to the LIFEPAK 500 AED patient connector. 24. Place the AED in Service Mode. 25. Notice that the AED displays the AUTO BATTERY TEST screen. This option should always be set to ON when the AED is in active service.
Page 125 ANALYZE ) key to advance to the DASH NUMBER screen. Record the dash MENU number. 31. Turn off the LIFEPAK 500 AED. After recording the user-defined and service setups, turn off the AED. Continue to the Removing Top Cover procedure to resume AED disassembly.
Page 126 Replacement Procedures LIFEPAK 500 automated external defibrillator Restoring User-Defined Setups Restore user-defined and service setups whenever you replace the Main PCB assembly. Use the User Defined Setups Log Sheet, if available, to restore user-defined setups. Note: If the operating system loader is capable of automatically restoring a setup image (possible in situations where the loader could read the AED’s flash...
Page 127 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Case Page 1 of 2 Application The case replacement procedure is a composite of procedures for installing a new case and other assemblies as necessary. If you are opening the case simply for...
Page 128 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Case Page 2 of 2 The procedure for replacing the case is a composite of the following procedures. It is recommended that you perform them in the order given. Note: The procedures overlap to some degree. In the course of following the procedures, you can replace assemblies as needed.
Page 129 Replacement Procedures LIFEPAK 500 automated external defibrillator Preparing Lower Case for Replacement Application Case replacement requires preparation of the lower case with labels and other hardware prior to installation of major components. To prepare the lower case: 1. Clean the adhesive mating surfaces for the serial number label, precautions label, mounting feet, and speaker felt with isopropyl alcohol.
Page 130 Replacement Procedures LIFEPAK 500 automated external defibrillator Preparing Top Cover for Replacement Application Case replacement requires preparation of the top cover with labels and other hardware prior to installation of major components. To prepare the top cover: 1. Clean the adhesive mating surfaces for the keypanel and the warning/danger labels with isopropyl alcohol.
Page 131 3. Remove and discard the 12 screws that hold the top cover to the lower enclosure as shown at the left. Do not remove the 5 battery plate screws. Note: Case screws used in the LIFEPAK 500 AED are designed for one use only. Always use new case screws when reassembling the AED.
Page 132 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Top Cover Page 2 of 2 After removing the top cover, perform the procedure Discharging Energy Storage Capacitor, or if you have already discharged the capacitor, jump to any of the following procedures: ■...
Page 133 Replacement Procedures LIFEPAK 500 automated external defibrillator Reassembling Case Page 1 of 2 To reassemble the case: 1. Verify the switch caps are installed and properly aligned and all wiring is clear of the enclosure and cannot be pinched. 2. Hold the front of the upper enclosure at a 45-degree angle to the front of the lower enclosure, then lower the upper enclosure.
Page 134 Replacement Procedures LIFEPAK 500 automated external defibrillator Reassembling Case Page 2 of 2 Complete the Restoring User-Defined Setups procedure if you replaced the Main PCB. Complete the Performance Inspection Procedure (PIP) if you replaced any of the following components: ■...
Page 135 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Readiness Display—Biphasic AED Preparation Before replacing the Readiness Display, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage. Remove the battery and discharge the capacitor before handling.
Page 136 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Keypad Overlay To replace the Keypad Overlay: 1. Use a knife blade to carefully pull up a corner of the keypad overlay. 2. Peel the keypad overlay and the LCD shield away from the upper enclosure.
Page 137 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Time-of-Day Clock Battery Page 1 of 2 Preparation Before replacing the Time-of-Day Clock Battery, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage.
Page 138 5. Turn on the LIFEPAK 500 AED. 6. Verify the AED displays the CONNECT ELECTRODES message. Note (Monophasic LIFEPAK 500 AED with Operating System Software Version 4.0 Only): If the AED fails to display the CONNECT ELECTRODES message, you must perform the Time-of-Day Clock Battery Recovery procedure.
Page 139 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing a Main PCB Switch Cap Preparation Before replacing any or all of the five switch caps, you must first perform the following procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage.
Page 140 Application This procedure is for temporarily moving the Main PCB (LIFEPAK 500 Monophasic AED or LIFEPAK 500 Biphasic AED) out of the way to provide access to other components. In these cases, it is necessary to disconnect the speaker leads (P9), and on the Biphasic AED, it is necessary to disconnect the flex cable (P11).
Page 141 Replacement Procedures LIFEPAK 500 automated external defibrillator Setting Aside Main PCB Page 2 of 3 4. Without straining the wires, tilt the board on its left edge and slide the edge carefully into the notches in two case-wall ribs. 11-31...
Page 142 Replacement Procedures LIFEPAK 500 automated external defibrillator Setting Aside Main PCB Page 3 of 3 5. After moving the Main PCB, jump to the appropriate replacement procedure: – Replacing Speaker Assembly – Replacing Patient Connector Harness—Monophasic AED – Replacing Patient Connector Harness—Biphasic AED –...
Page 143 PCB Installation Kit. Check that the battery wire harness is in place. 3. Reconnect P9 of the speaker cable to J9 on the right underside of the Main PCB. 4. (LIFEPAK 500 Biphasic AED only): reconnect P11 of the flex cable to J11. 11-33 Previous Page...
Page 144 Reseating Main PCB Page 2 of 2 5. (LIFEPAK 500 Biphasic AED equipped with Readiness Display only): Check the seating of the Readiness Display, making sure it is snug in the indexing recess in the handle. Route the Readiness Display cable in the handle and across the Main PCB.
Page 145 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Main PCB—Monophasic AED Page 1 of 3 Application The following procedure describes removing a Main PCB that you intend to re- install later. If you intend to replace the Main PCB with a new one, perform the Replacing Main PCB—Monophasic AED...
Page 146 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Main PCB—Monophasic AED Page 2 of 3 5. Disconnect P12 of the power cable from J12 of the Main PCB. J14 (Inside Relay) Wire Harness Shield (Hidden) 6. Disconnect the five spade-lugs P1, P2, P4, P5, and P14 from the Main PCB 11-36 J1, J2, J4, J5, and J14, respectively.
Page 147 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Main PCB—Monophasic AED Page 3 of 3 7. Carefully lift out the Main PCB, place it in a static-protective bag, and set it aside. 8. After removing the Main PCB, jump to the appropriate replacement procedure: –...
Page 148 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Main PCB—Monophasic AED Page 1 of 3 Application Perform the Main PCB Replacement procedure when you intend to replace the Main PCB with a new one. If you intend to reinstall the same Main PCB, perform Removing Main PCB—Monophasic AED...
Page 149 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Main PCB—Monophasic AED Page 2 of 3 To replace the Main PCB: 1. Place the AED on the work surface with the handle facing forward. 2. Disconnect P9 of the speaker cable from J9 on the right underside of the Main PCB.
Page 150 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Main PCB—Monophasic AED Page 3 of 3 10. If not already present, install the new high voltage shield and two new rivets from the Main PCB Installation Kit onto the replacement Main PCB.
Page 151 The following procedure describes the reinstallation of a Main PCB that was removed to gain access to other AED assemblies. For installation of a new Main PCB assembly in a LIFEPAK 500 Monophasic AED, follow the Replacing Main PCB—Monophasic AED procedure.
Page 152 Page 1 of 3 Application The following procedure describes removing a Main PCB that you intend to reinstall later. If you intend to replace the Main PCB of a LIFEPAK 500 Biphasic AED with a new one, perform the Replacing Main PCB—Biphasic AED procedure.
Page 153 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Main PCB—Biphasic AED Page 2 of 3 4. Carefully lift the Main PCB off of the four PCB mounts and tilt the board toward the left, exposing the underside of the Main PCB.
Page 154 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Main PCB—Biphasic AED Page 3 of 3 7. Disconnect the four spade-lugs P2, P4, P13, P15, and P19 from Main PCB J2, J4, J13, J15, and J19, respectively. Do not pull on the wires.
Page 155 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Main PCB—Biphasic AED Page 1 of 3 Application Perform the Main PCB Replacement procedure when you intend to replace the Main PCB with a new one. If you intend to reinstall the same Main PCB, perform Removing Main PCB—Biphasic AED...
Page 156 Replacing Main PCB—Biphasic AED Page 2 of 3 3. LIFEPAK 500 Biphasic AED equipped with Readiness Display only: Disconnect P20 of the Readiness Display cable from J20 of the Main PCB. 4. Carefully lift the Main PCB off of the four PCB mounts and tilt the board toward the left, exposing the underside of the Main PCB.
Page 157 16. Reposition the Main PCB over the four lower case PCB mounts. 17. Connect P9 of the speaker cable to J9 of the replacement Main PCB. 18. LIFEPAK 500 Biphasic AED equipped with Readiness Display only: Connect P20 of the Readiness Display cable to J20 of the Main PCB.
Page 158 5. Reposition the Main PCB over the four lower case PCB mounts. 6. Connect P9 of the speaker cable to J9 of the Main PCB. 7. LIFEPAK 500 Biphasic AED equipped with Readiness Display only: Connect P20 of the Readiness Display cable to J20 of the Main PCB.
Page 159 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Biphasic PCB—Biphasic AED Page 1 of 2 Application The following procedure describes removing a Biphasic PCB for access to the Inductive Resistor and Energy Storage Capacitor. If you intend to replace the Biphasic PCB with a new one, perform the Replacing Biphasic PCB—...
Page 160 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Biphasic PCB—Biphasic AED Page 2 of 2 2. Disconnect the seven spade-lugs P101, P102, P103, P104, P105, P107, and P108, from J101, J102, J103, J104, J105, J107, and J108, respectively, on the underside of the Biphasic PCB. Do not pull on the wires.
Page 161 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Biphasic PCB—Biphasic AED Page 1 of 2 Application Perform the Biphasic PCB Replacement procedure when you intend to replace the Biphasic PCB with a new one. If you intend to reinstall the same Biphasic PCB, perform the Removing Biphasic PCB—Biphasic AED...
Page 162 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Biphasic PCB—Biphasic AED Page 2 of 2 To replace the Biphasic PCB: 1. Gently lift the Biphasic PCB out of its well and tilt the front edge up, exposing the underside. 2. Disconnect the seven spade-lugs P101, P102, P103, P104, P105, P107, and...
Page 163 Replacement Procedures LIFEPAK 500 automated external defibrillator Installing Biphasic PCB—Biphasic AED Application The following procedure describes the reinstallation of a Biphasic PCB that was removed to gain access to other AED assemblies. For installation of a new Biphasic PCB assembly, follow the Replacing Biphasic PCB—Biphasic AED...
Page 164 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Battery Plate Wire Harness Page 1 of 3 Preparation Before replacing the Battery Plate Wire Harness, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage.
Page 165 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Battery Plate Wire Harness Page 2 of 3 4. To extract a battery pin, slide a section of metal tubing with a 1/4-inch Wire Metal nominal outside diameter and 7/32-inch nominal inside diameter over the Tubing battery pin you wish to remove.
Page 166 11. Twist a strain relief loop into each of the wires as shown at the left. 12. (LIFEPAK 500 Biphasic AED only): Check the pin polarity while the case is still open. Measure the resistance from the negative battery pin (the lower pin on the battery plate) to Pin 2 of the Molex connector that connects to the Main PCB (P12).
Page 167 Page 1 of 3 Application Perform this procedure to remove the Energy Storage Capacitor on the LIFEPAK 500 Monophasic AED. For removing the Energy Storage Capacitor on the LIFEPAK 500 Biphasic AED, jump to the Removing Energy Storage Capacitor—Biphasic AED procedure.
Page 168 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Energy Storage Capacitor—Monophasic AED Page 2 of 3 To install the Energy Storage Capacitor: 1. Reconnect the three capacitor spade-lugs to the replacement Energy Storage Capacitor, as shown at the left. To J5...
Page 169 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Energy Storage Capacitor—Monophasic AED Page 3 of 3 3. Install two new capacitor tie-wraps and tightly cinch the tie-wraps. After installing the new Energy Storage Capacitor, return to the Installing Main PCB—Monophasic AED...
Page 170 Page 1 of 2 Application This procedure is for removing the Energy Storage Capacitor on the LIFEPAK 500 Biphasic AED. For removing the Energy Storage Capacitor on the LIFEPAK 500 Monophasic AED, jump to the Removing Energy Storage Capacitor—Monophasic AED procedure.
Page 171 Replacement Procedures LIFEPAK 500 automated external defibrillator Removing Energy Storage Capacitor—Biphasic AED Page 2 of 2 To install the new Energy Storage Capacitor: 1. Install the new capacitor in its cavity in the lower enclosure. Insure that the shield “tab” extends approximately 3/8 inch to the right end of the capacitor.
Page 172 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Speaker Assembly Page 1 of 3 Preparation Before replacing the Speaker Assembly, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage.
Page 173 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Speaker Assembly Page 2 of 3 Speaker Assembly Support Tabs Felt (2) Foam Tape (Part of Speaker) Speaker Adhesive Ring Speaker Cone 11-63 Previous Page Table of Contents Section Contents Back Index...
Page 174 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Speaker Assembly Page 3 of 3 Refer to the exploded view on the previous page.To install the new Speaker Assembly: 1. Carefully clean the adhesive ring mating surfaces of the speaker cone, the speaker assembly, and the inside of the case between the speaker assembly tabs with a clean, lint-free cloth, dampened with isopropyl alcohol.
Page 175 LIFEPAK 500 automated external defibrillator Replacing Wave Shaping Inductor—Monophasic AED Page 1 of 3 Application The Wave Shaping Inductor is a component of the LIFEPAK 500 Monophasic AED only. Preparation Before replacing the Wave Shaping Inductor, you must first follow these procedures: ■...
Page 176 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Wave Shaping Inductor—Monophasic AED Page 2 of 3 To install the new Wave Shaping Inductor: Wave Inductor Shaping Tie-Wrap 1. Slide a new inductor tie-wrap through the attachment point in the inductor Inductor cavity as shown at left.
Page 177 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Wave Shaping Inductor—Monophasic AED Page 3 of 3 4. Route the wires over the capacitor terminals as shown at left. 5. Loosely install a new tie-wrap #3 as shown at the left.
Page 178 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Inductive Resistor—Biphasic AED Application The Inductive Resistor is a component of the LIFEPAK 500 Biphasic AED only. Preparation Before replacing the Inductive Resistor, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard.
Page 179 Replacing Patient Connector Harness—Monophasic AED Page 1 of 4 Application Perform this procedure to replace the Patient Connector Harness on the LIFEPAK 500 Monophasic AED. To replace the connector harness on the LIFEPAK 500 Biphasic AED, jump to the Replacing Patient Connector Harness—Biphasic AED procedure.
Page 180 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Patient Connector Harness—Monophasic AED Page 2 of 4 To install the new Patient Connector Harness: Side View 1. Bend the four patient connector wires 180 degrees under the patient connector body as shown at left.
Page 181 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Patient Connector Harness—Monophasic AED Page 3 of 4 To route, dress, and tie-wrap wiring: 1. Position the Main PCB to the left of the lower enclosure, bottom surface Tie-Wrap #1 facing up.
Page 182 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Patient Connector Harness—Monophasic AED Page 4 of 4 8. Loosely tie-wrap three wires over the capacitor (+) terminals: P13(+), P5(+), and P2 (Tie-Wrap #2). Tie-Wrap #1 9. Dress the wires as shown in the Wire Routing and Tie-Wrap Placement—...
Page 183 Replacing Patient Connector Harness—Biphasic AED Page 1 of 2 Application Perform this procedure to replace the Patient Connector Harness on the LIFEPAK 500 Biphasic AED. To replace the connector harness on the LIFEPAK 500 Monophasic AED, jump to Replacing Patient Connector Harness— Monophasic AED.
Page 184 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Patient Connector Harness—Biphasic AED Page 2 of 2 To install the new Patient Connector Harness: Side View 1. Bend the four patient connector wires 180 degrees under the patient connector body as shown at left.
Page 185 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Lower Enclosure Perimeter Seal Preparation Before replacing the Lower Enclosure Perimeter Seal, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard. The Energy Storage Capacitor carries high voltage.
Page 186 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Lower Case Corner and Patient Connector Door Page 1 of 2 Preparation Before replacing the Lower Case Corner and Patient Connector Door, you must first follow these procedures: ■ Removing Top Cover WARNING! Shock hazard.
Page 187 Replacement Procedures LIFEPAK 500 automated external defibrillator Replacing Lower Case Corner and Patient Connector Door Page 2 of 2 To install the Lower Case Corner and Patient Connector Door: Lower Case Corner 1. Align the Patient Connector Door and Lower Case Corner as shown at the Patient left.
Page 188 LIFEPAK 500 automated external defibrillator Operating System Software LIFEPAK 500 AED Operating System software may only be loaded by authorized Physio-Control personnel. The LIFEPAK 500 AED Operating System is pre-loaded into Replacement Main PCB assemblies prior to shipment from the factory.
Page 189 Parts Configurator, which leads you to the replaceable parts that are specific to your unit, controls LIFEPAK 500 AED final assemblies. Top level part numbers (identified by six digits after the part number) indicate units controlled under the Parts Configurator.
Page 190 LIFEPAK 500 AED. Page 2 of 2 Assembly Diagrams show components of the LIFEPAK 500 AED as they are installed in an AED final assembly. Each Assembly Diagram depicts a different view of the AED. Numbered callouts identify the individual AED components.
Page 191 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Configurator Waveform Type? Which defibrillation waveform does your unit use? Monophasic Biphasic 12-3 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 192 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Configurator Analyze-Button unit? Which defibrillation waveform does your unit use? Monophasic Does your unit have a third button (Analyze)? 3-Button 2-Button Start Over 12-4 Previous Page Table of Contents...
Page 193 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Configurator Analyze-Button unit? Which defibrillation waveform does your unit use? Biphasic Does your unit have a third button (Analyze)? 3-Button 2-Button Start Over 12-5 Previous Page Table of Contents...
Page 194 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Service Kits Item Quantity Part Number Part Description Note 3010399-000 Kit – Replacement, Case Used on monophasic units 3010399-001 Kit – Replacement, Battery Plate Used on all units 3010399-002 Kit –...
Page 195 Kit – Replacement, Capacitor Used on biphasic units 3010399-018 Kit – Replacement, Inductive Resistor Used on biphasic units 3010399-019 Kit – Replacement, LIFEPAK 500 Wires Used on biphasic units 3010399-020 Kit – Replacement, Main PCB, English Used on biphasic units 3010399-021 Kit –...
Page 196 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Case Replacement Kit, Monophasic, PN 3010399-000 Item Quantity Part Number Part Description 3007973-001 LCD Shield 3005342-002 Upper Enclosure 802885-01 Mounting Foot 3005341-001 Lower Enclosure 202253-570 #6-32 × .375L PH Screw...
Page 197 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Battery Plate Replacement Kit PN 3010399-001 Item Quantity Part Number Part Description 3005361-002 Battery Plate Wire Harness 202253-570 #6-32 × .375L PH Screw 3005356-003 Battery Plate Cavity 3009415-000 Adhesive, Battery Plate Note: Order the Warning/Danger Label appropriate for the AED under repair separately.
Page 198 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists U.S. Domestic Labels Replacement Kit, Monophasic, 3-Button Unit, PN 3010399-002 Item Quantity Part Number Part Description 3005347-000 Keypanel Label, 3-Button Unit 3005350-008 Warning/Danger Label 3005349-000 Shock/Hazard Label 3005348-002...
Page 199 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Capacitor Replacement Kit, Monophasic, PN 3010399-003 Item Quantity Part Number Part Description 3008533-000 Energy Storage Capacitor 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L 200536-011 Self-Locking Nylon Cable Tie Retainer, .35W ×...
Page 200 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Inductor Replacement Kit, Monophasic, PN 3010399-004 Item Quantity Part Number Part Description 3005361-005 Inductor / Wire Harness 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L 200536-011 Nylon Cable Tie Retainer, .35W ×...
Page 201 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Installation Components Replacement Kit, Main PCB, PN 3010399-005 Item Quantity Part Number Part Description 3005357-002 High Voltage Shield 200363-031 PCB Rivet Fastener 3005344-000 Alps Switch Cap 3007957-001 Vibration Dampening Grommet...
Page 202 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists QUIK-COMBO Connector Replacement Kit, Monophasic, PN 3010399-006 Item Quantity Part Number Part Description 3006144-000 Patient/Interface Cable Assembly 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L...
Page 203 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Capacitor Wires Replacement Kit, Monophasic, PN 3010399-007 Item Quantity Part Number Part Description 3011622-001 Capacitor Wire Harness #1 3011622-002 Capacitor Wire Harness #2 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Retainer Cable Tie, .10W ×...
Page 204 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Main PCB Replacement Kit, Monophasic, PN 3010399-013 Item Quantity Part Number Part Description 3005355-008 Main PCB Assembly 202253-570 #6-32 × .375L PH Screw 3005360-XXX Operating System Software 3010399-005 Kit –...
Page 205 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Speaker Replacement Kit, PN 3010399-014 Item Quantity Part Number Part Description 3011622-000 Speaker / Main PCB Wire Harness 202253-570 #6-32 × .375L PH Screw 804966-01 Speaker Adhesive 3005393-000...
Page 206 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Case Replacement Kit, Biphasic without Readiness Display, PN 3010399-015 Item Quantity Part Number Part Description 3007973-001 LCD Shield 3005342-002 Upper Enclosure 802885-01 Mounting Foot 3011362-001 Lower Enclosure 202253-570 #6-32 ×...
Page 207 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists U.S. Domestic Labels Replacement Kit, Biphasic, 3-Button Unit, PN 3010399-016 Item Quantity Part Number Part Description 3011794-014 Keypanel Label, 3-Button Unit 3005350-008 Warning/Danger Label 3005349-000 Shock/Hazard Label 3005348-002...
Page 208 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Capacitor Replacement Kit, Biphasic, PN 3010399-017 Item Quantity Part Number Part Description 3008164-000 High Energy Storage Capacitor 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L 200536-011 Self-Locking Nylon Cable Tie Retainer, .35W ×...
Page 209 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Inductive Resistor Replacement Kit, Biphasic, PN 3010399-018 Item Quantity Part Number Part Description 13010212-02 Inductive Resistor, 5 Ohm 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L...
Page 210 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Wires Replacement Kit, Biphasic, PN 3010399-019 Item Quantity Part Number Part Description 3011793-006 Wire Harness - P15 to P104 3011793-004 Wire Harness - P13 to P107 3011793-005 Wire Harness - P19 to P103 202253-570 #6-32 ×...
Page 211 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Main PCB Replacement Kit, Biphasic, PN 3010399-020 Item Quantity Part Number Part Description 3011735-005 Main PCB Assembly 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Retainer Cable Tie, .10W × 5.50L...
Page 212 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists QUIK-COMBO Connector Replacement Kit, Biphasic, PN 3010399-021 Item Quantity Part Number Part Description 3006144-002 Patient/Interface Cable Assembly 202253-570 #6-32 × .375L PH Screw 200536-008 Self-Locking Nylon Cable Tie Retainer, .10W × 5.50L...
Page 213 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Biphasic PCB Replacement Kit, PN 3010399-022 Item Quantity Part Number Part Description 3010178-06 PCB Assembly, Biphasic PCB 202253-570 #6-32 × .375L PH Screw 12-25 Previous Page Table of Contents...
Page 214 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists U.S. Domestic Labels Replacement Kit, Biphasic, 2-Button Unit, PN 3010399-023 Item Quantity Part Number Part Description 3011794-015 Keypanel Label, 2-Button Unit 3005350-008 Warning/Danger Label 3005349-000 Shock/Hazard Label 3005348-002...
Page 215 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists U.S. Domestic Labels Replacement Kit, Monophasic, 2-Button Unit, PN 3010399-024 Item Quantity Part Number Part Description 3005347-007 Keypanel Label, 2-Button Unit 3005350-008 Warning/Danger Label 3005349-000 Shock/Hazard Label 3005348-002...
Page 216 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Case Replacement Kit, for Biphasic Unit with Readiness Display, PN 3010399-025 Item Quantity Part Number Part Description 3007973-001 LCD Shield 3005342-003 Upper Enclosure 802885-01 Mounting Foot 3011362-002 Lower Enclosure 202253-570 #6-32 ×...
Page 217 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Case Replacement Kit, for Biphasic Unit with Readiness Display, PN 3010399-025—continued Item Quantity Part Number Part Description 3012774-001 Grommet, Readiness Display 3009065-00 Label — Physio-Control Icon 3009415-000 Adhesive, Battery Plate...
Page 218 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Readiness Display Replacement Kit, PN 3010399-026 Item Quantity Part Number Part Description 3012775-001 Readiness Display Assembly 3012774-001 Grommet, Readiness Display 202253-570 #6-32 × .375L PH Screw 12-30 Previous Page...
Page 219 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 Monophasic and Biphasic AED Miscellaneous Replacement Items Item Quantity Part Number Part Description References 200363-031 Rivet - Push, .1 × .177L 202253-570 #6-32 × .375L PH Screw...
Page 220 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 Monophasic AED Final Assembly, 3-Button Unit Item Quantity Part Number Part Description References 3005400-COM LIFEPAK 500 Monophasic Final Assembly 3005349-000 Shock/Hazard Label, U.S. Domestic Select international label...
Page 221 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 Monophasic AED Final Assembly, 2-Button Unit Item Quantity Part Number Part Description References 3005400-COM LIFEPAK 500 Monophasic Final Assembly 3005349-000 Shock/Hazard Label, U.S. Domestic Select international label...
Page 222 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 Biphasic AED Final Assembly, 3-Button Unit Item Quantity Part Number Part Description References 3011790-COM LIFEPAK 500 Biphasic Final Assembly 3005349-000 Shock/Hazard Label, U.S. Domestic Select international label...
Page 223 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 Biphasic AED Final Assembly, 2-Button Unit Item Quantity Part Number Part Description References 3011790-COM LIFEPAK 500 Biphasic Final Assembly 3005349-000 Shock/Hazard Label, U.S. Domestic Select international label...
Page 224 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Monophasic, 3-Button Unit Item Quantity Part Number Part Description References 3005347-000 Keypad Label, English, 3-Button Unit 3005347-001 Keypad Label, French, 3-Button Unit 3005347-002 Keypad Label, German, 3-Button Unit...
Page 225 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Monophasic, 3-Button Unit—continued Item Quantity Part Number Part Description References 3005347-022 Keypad Label, Finnish, 3-Button Unit 3005347-024 Keypad Label, Iberian Portuguese, 3-Button Unit 3005347-026 Keypad Label, Hungarian, 3-Button Unit...
Page 226 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Monophasic, 2-Button Unit Item Quantity Part Number Part Description References 3005347-007 Keypad Label, English, 2-Button Unit 3005347-008 Keypad Label, French, 2-Button Unit 3005347-009 Keypad Label, German, 2-Button Unit...
Page 227 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Monophasic, 2-Button Unit—continued Item Quantity Part Number Part Description References 3005347-023 Keypad Label, Finnish, 2-Button Unit 3005347-025 Keypad Label, Iberian Portuguese, 2-Button Unit 3005347-027 Keypad Label, Hungarian, 2-Button Unit...
Page 228 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Biphasic, 3-Button Unit Item Quantity Part Number Part Description References 3011794-001 Keypad Label, French, 3-Button Unit 3011794-002 Keypad Label, German, 3-Button Unit 3011794-003 Keypad Label, Italian, 3-Button Unit...
Page 229 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Biphasic, 3-Button Unit—continued Item Quantity Part Number Part Description References 3011794-049 Keypad Label, Polish, 3-Button Unit 3011794-052 Keypad Label, Brazilian Portuguese, 3-Button Unit 3011794-053 Keypad Label, Finnish, 3-Button Unit...
Page 230 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Biphasic, 2-Button Unit Item Quantity Part Number Part Description References 3011794-008 Keypad Label, French, 2-Button Unit 3011794-009 Keypad Label, German, 2-Button Unit 3011794-010 Keypad Label, Italian, 2-Button Unit...
Page 231 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Keypad Label Language, Biphasic, 2-Button Unit—continued Item Quantity Part Number Part Description References 3011794-050 Keypad Label, Polish, 2-Button Unit 3011794-051 Keypad Label, Brazilian Portuguese, 2-Button Unit 3011794-054 Keypad Label, Finnish, 2-Button Unit...
Page 232 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Shock/Hazard Label, Domestic/International Item Quantity Part Number Part Description References 3005349-000 Shock/Hazard Label, U.S. Domestic 3005349-001 Shock/Hazard Label, International 12-44 Previous Page Table of Contents Section Contents Back...
Page 233 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists Warning/Danger Label Language Item Quantity Part Number Part Description References 3005350-001 Warning/Danger Label, French 3005350-002 Warning/Danger Label, German 3005350-005 Warning/Danger Label, Swedish 3005350-006 Warning/Danger Label, Japanese 3005350-008 Warning/Danger Label, English...
Page 234 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 AED Common Accessories Part Number Description Note 3005343-006 LIFEPAK 500 Carrying Case 3009933-000 LIFEPAK 500 Battery Pouch 3011200-000 Battery Charger Kit (charger and one domestic power cord)
Page 235 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 AED Common Accessories Part Number Note Description 3005380-032 Nonrechargeable Lithium Sulphur Dioxide Battery, Swedish 3005380-033 Nonrechargeable Lithium Sulphur Dioxide Battery, Japanese 3005380-034 Nonrechargeable Lithium Sulphur Dioxide Battery, Italian...
Page 236 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 AED Common Accessories Part Number Description Note 3200390-007 Nonrechargeable Lithium Manganese Dioxide Battery, Danish 3200390-008 Nonrechargeable Lithium Manganese Dioxide Battery, Dutch 3200390-010 Nonrechargeable Lithium Manganese Dioxide Battery, Finnish...
Page 237 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Parts Lists LIFEPAK 500 AED Common Accessories Part Number Description Note 3008826-661 QUIK-COMBO pacing/defibrillation/ECG electrodes with long lead- wires, English, French, Spanish 3008826-681 QUIK-COMBO pacing/defibrillation/ECG electrodes with long lead- wires, English, German, Japanese 3011215-000 QUIK-COMBO Clinical Extension Cable, 48 in.
Page 238 This electronic service manual covers all current LIFEPAK 500 AED revisions and models at the time of publication. Parts Configurator covers versions released since the introduction of the LIFEPAK 500 Biphasic AED. These units are identified by a 6-digit “dash number” after the part number. PN 3005400-XXX Dash...
Page 239 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Product Line History Page 2 of 6 PN 3005400-XXX Dash Dash Language Voice Buttons Language Voice Buttons French Korean German English Italian French Spanish German Finnish Italian English Spanish French...
Page 240 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Product Line History Page 3 of 6 PN 3005400-XXX Dash Dash Language Voice Buttons Language Voice Buttons Finnish Portuguese, Brazilian Korean Portuguese, Brazilian Korean English Mandarin French Mandarin German Portuguese,...
Page 241 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Product Line History Page 4 of 6 PN 3005400-XXX Dash Dash Language Voice Buttons Language Voice Buttons Mandarin French Portuguese, German Iberian Swedish Italian Portuguese, Spanish Brazilian Japanese Finnish Danish...
Page 242 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Product Line History Page 5 of 6 PN 3005400-XXX Dash Dash Language Voice Buttons Language Voice Buttons Portuguese, Finnish Brazilian Japanese Korean Danish Mandarin Dutch Portuguese, Iberian Polish Swedish English...
Page 243 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Product Line History Page 6 of 6 PN 3005400-XXX Dash Dash Language Voice Buttons Language Voice Buttons English Portuguese, Iberian French Swedish German Portuguese, Brazilian Italian Japanese Spanish English Finnish...
Page 244 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator LIFEPAK 500 This section contains LIFEPAK 500 AED assembly diagrams as they are installed on the AED final assembly. Each Assembly Diagram depicts a different AED Assembly view of the AED. Numbered call-outs identify the individual AED components.
Page 245 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Upper Case Exterior Labels and LCD Shield, 3-Button Units 12-57 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 246 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Upper Case Exterior Labels and LCD Shield, 2-Button Units 12-58 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 247 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Lower Case Exterior Labels and Hardware (17×) (4×) 12-59 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 248 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Main PCB and Attaching Hardware (2×) (5×) (4×) 12-60 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 249 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Lower Case Interior Components—Monophasic AED REF W01 19 (Battery Plate Replacement Kit) 19 (Case Replacement Kit) 12-61 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 250 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Lower Case Interior Components—Biphasic PCB REF W01 19 (Battery Plate Replacement Kit) 19 (Case Replacement Kit) 12-62 Previous Page Table of Contents Section Contents Back Index Next Page...
Page 251 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Wire Routing and Tie-Wrap Placement—Monophasic AED To J14 (3×) 21 (REF) Ferrite White Bead to J3 (REF) (5×) Red to J4 Red to J2 Tie-Wrap #2 Tie-Wrap #3 To Inductor...
Page 252 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator Wire Routing and Tie-Wrap Placement—Biphasic AED (3×) 21 (REF) Ferrite White Bead to J3 (REF) (5×) Red to J4 Red to J2 Capacitor Shield White wires wires To J16-5 To J105...
Page 253 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator LIFEPAK 500 AED Interconnection Diagram—Monophasic AED PATIENT-CONNECTOR BATTERY CAPACITOR INDUCTOR QUIK-COMBO 804285 PN 3006144 WIRE-HARNESS WIRE-HARNESS WIRE-HARNESS SPEAKER/MAIN-PCB CAPACITOR #1 INDUCTOR WIRE PN 3005361-001 PN 3005361-003 PN 3005361-005 HARNESS 1 2 3 4...
Page 254 Parts Lists and Assembly Diagrams LIFEPAK 500 automated external defibrillator LIFEPAK 500 AED Interconnection Diagram—Biphasic AED Wire Harness Battery Plate 3005361 W02 Battery P12 J12 Pack 3005379 3005380 3005345 P20 J20 Main PCB 3011735 Readiness Wire Harness- Display Capacitor 3012775...
Page 255 LIFEPAK 500 automated external defibrillator Index Disposing Exterior Receiving Interior Recycling Tools Abbreviations Storing Clear Fault Codes Accessories Battery Maintenance Common Accessories Parts Table Accessories Parts Table Battery Plate Replacement Kit Computer-Assisted Test Mode Acronyms Battery Plate Wire Harness Replacement...
Page 256 LIFEPAK 500 automated external defibrillator Index Lower Case Interior Components, with Readiness Display Biphasic Biphasic Inductive Resistor Lower Case Interior Components, Replacement Handling Static Sensitive Materials Monophasic Biphasic Main PCB Replacement Main PCB and Attaching Hardware Biphasic Module Replacement Upper Case Exterior Labels and LCD...
Page 257 LIFEPAK 500 automated external defibrillator Index Speaker Replacement Setup Options Transfer Setup Modes of Operation Main PCB Installation Labels Replacement Kit, U.S. Domestic Removal Biphasic, Analyze-Button Unit Replacing Labels Replacement Kit, U.S. Domestic Nonrechargeable Battery Pak Maintenance Reseating Biphasic, Auto-Analyze Unit...
Page 258 LIFEPAK 500 automated external defibrillator Index Physical Description Rechargeable Battery Pak Maintenance Replacing Case Physical Description and Features Rechargeable Battery Pak Recharging Reseating Recording User-Defined Setups Main PCB Checklist Recycling Responsibility for Information Introduction Batteries Restoring User-Defined Setups Power-On Self-Test...
Page 259 LIFEPAK 500 automated external defibrillator Index Table of Contents Warnings Terms Warranty Information Testing Schedule Wave Shaping Inductor Replacement Time-of-Day Clock Wire Routing and Tie-Wrap Placement— Battery Replacement Monophasic AED Setting Wires Replacement Kit, Biphasic Top Cover Preparation Removal Trademark Information...

Physio Control LIFEPAK 500 Service Manual

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Summary of Contents for Physio Control LIFEPAK 500

Page 33: Operating Instructions

Page 35: Normal Mode

Page 37: Setting The Clock

Page 82: Troubleshooting

Page 115: Warnings And Cautions

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