1. Manuals
  2. Brands
  3. Actron Manuals
  4. Scanner
  5. Professional Enhanced Scan Tool 9640A
  6. User manual

Actron Professional Enhanced Scan Tool 9640A User Manual

Actron professional enhanced scan tool user's manual
Hide thumbs
Table of Contents

Advertisement

Quick Links

Us er's Manual
9640A
Professional
Enhanced Scan Tool

Advertisement

Table of Contents
loading

Related Manuals for Actron Professional Enhanced Scan Tool 9640A

Summary of Contents for Actron Professional Enhanced Scan Tool 9640A

  • Page 1 Us er’s Manual 9640A Professional Enhanced Scan Tool...
  • Page 2 Copyright © 2003 Actron Manufacturing, Inc. All rights reserved. The information, specifications and illustrations in this manual are based on the latest information available at the time of printing. Actron Manufacturing reserves the right to make changes at any time without notice.
  • Page 3 Section 1 –––––––––– Using this Manual Section 2 –––––––––––– Getting Started Section 3 –––––––– Using The Scan Tool Section 4 ––– Global OBD II Diagnostics Section 5 –––––––––––– GM Diagnostics Section 6 ––––––––––– Ford Diagnostics Section 7 ––––––––Chrysler Diagnostics Section 8 ––––– Help & Troubleshooting Appendix A –––––...

  • Page 5: Safety Precautions

    Safety Precautions For your safety, read this manual thoroughly before operating your Professional Enhanced Scan Tool. Always refer to and follow safety messages and test pro- cedures provided by the manufacturer of the vehicle or equipment being tested. Your scan tool is intended for use by properly trained, skilled professional auto- motive technicians.

  • Page 6: Important Safety Instructions

    Safety Precautions Important Safety Instructions WARNING WARNING Safety – ii • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Risk of electric shock.
  • Page 7 Safety Precautions • Do not position head directly over or in front of throttle body. Do not pour gasoline down throttle body when cranking or running engine, when working with fuel deliv- ery systems or any open fuel line. Engine backfire can occur when air cleaner is out of position.
  • Page 8 Safety Precautions WARNING PRNDL2 CAUTION CAUTION DANGER Safety – iv • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Risk of injury.

  • Page 9: Table Of Contents

    Table of Contents Safety Precautions Section 1 – Using This Manual Section 2 – Getting Started Vehicle Service Information ........2-1 Introduction to On-Board Diagnostics .
  • Page 10 Section 4 – Global OBD II Diagnostics Manual Info ..........4-1 I/M Readiness .
  • Page 11 Section 6 – Ford Diagnostics Ford Historic Self-Test Routines ....... . 6-1 Manual Info .
  • Page 12 Section 7 – Chrysler Diagnostics Manual Info ..........7-1 Read Codes .

  • Page 13: Section 1 - Using This Manual

    Section 1 – Using This Manual This manual contains instructions for use and setup of your scan tool. A table of contents and glossary are provided to make this manual easy to use. Some of the information shown in text or illustrations is obtained using optional equipment.
  • Page 14 Using This Manual Questions and Responses Messages and user responses are CAPITALIZED. Example : The Scan Tool displays the Pending DTCs or a message stating SYSTEM PASS: NO FAULT DETECTED. Manual References Used to reference other sections of the manual. References include the “Title” and page number (section-page).

  • Page 15: Section 2 - Getting Started

    Section 2 – Getting Started The Professional Enhanced Scan Tool was developed by experts in the auto- motive service industry to help diagnose vehicles and assist in troubleshooting procedures. The tool monitors vehicle events and retrieves codes from the vehi- cle computer’s memory to pinpoint problem areas.
  • Page 16 Getting Started The original on-board diagnostics (OBD I) lacked consistency in communica- tion and interface while allowing different interpretations amongst vehicle man- ufacturers. Ford and Chrysler used different types of engine control computers and data link connectors, and GM varied the trouble codes and communication protocols from year-to-year.

  • Page 17: Diagnostic Link Connectors (Dlc)

    Getting Started OBD II stands for On-Board Diagnostics version II. OBD II is a system that the Society of Automotive Engineers (SAE) developed to standardize automotive electronic diagnosis. Technicians now can use the same tool to test any OBD II compliant vehicles without special adapters. The SAE established guidelines that provide: •...

  • Page 18: Ford Historic

    Getting Started the dashboard on the driver side of the vehicle. If the DLC is not located under the dashboard as stated, a decal describing its location should be attached to the dashboard in the area the DLC should have been located. Because the OBD II J1962 connector has power and ground, you only need a single cable connection to the tool for both power and tool communications.
  • Page 19 Getting Started MECS MECS vehicles (1988 –1995) use either a 6-pin (with pigtail) or a 17-pin DLC. Use the MECS 6-pin adapter cable kit (P/N 9603) for both configurations. The MECS adapter cable kit includes jumper wires to connect to the MECS 17-pin DLC.

  • Page 20: Gm Historic

    Getting Started MECS Ford Probe IMPORTANT Connect the pigtail to the BLACK STI connector located farther back on the wire harness. If the tool is connected to the WHITE Tach connector, serious damage will result and may void warranty. Refer to the illustration. Cable Adapter 6-Pin MECS P/N 9603...

  • Page 21: Chrysler Historic

    Getting Started Chrysler Historic Prior to 1996, most Chrysler vehicles used either the SCI or LH DLC. Refer to “Appendix A - Data Link Connectors" for DLC type and location. The SCI adapter cable is included with the scan tool. The LH adapter cable (P/N 9605) can be purchased from your dealer.
  • Page 22 Getting Started Within each general category, the DTCs are assigned to specific ranges that cover certain vehicle systems. Lower Upper Assigned DTC System P0000 P00FF Fuel Air Metering Auxiliary Emission Controls P0100 P02FF Fuel Air Metering P0300 P03FF Ignition System or Misfire P0400 P04FF Auxiliary Emission Controls Vehicle Speed Idle Speed Con- P0500 P05FF...

  • Page 23: Section 3 - Using The Scan Tool

    Section 3 – Using The Scan Tool THE SCAN TOOL Serial Port (DB9 Male Connector) – provides a serial RS232 connection for a printer DLC Port (DB15 Male Connector) – provides connection for vehicle interface. 12V Power Jack LCD Display – backlit, 4 line x 20 character with contrast adjustment. key –...

  • Page 24: Specifications

    • dealer where you originally purchased your tool. • manufacturer contact customer service at 1-800-228-7667 (8:00 – 6:00 EST Monday – Friday) or send an email to tech_support@actron.com. Display The scan tool uses a 4 line by 20 character, back-lit Liquid Crystal Display (LCD).

  • Page 25: Power

    Using The Scan Tool Power Refer to “Scan Tool Does Not Power Up” on page 8-1 if you encounter problems. Internal Batteries When the scan tool is not connected to the vehicle, the the scan tool. Press and hold down the turn ON the scan tool.

  • Page 26: Scan Tool Setup

    Using The Scan Tool Scan Tool Setup Tool Setup allows you to change the measurement units and LCD contrast, turn beeper On/Off and display tool information. The settings remain until the internal batteries become dis- charged. Measurement Units To change the measurement units, use U P / D O W N English/Metric and press In the Measurement Units menu,...
  • Page 27 Using The Scan Tool Seiko DPU-414 Kodak DICONIX 180si (serial printer model) Lexmark Model 2480 with optional serial interface (p/n 12T0154) Panasonic KX-P1131 printer Cabling Type: A standard RS-232 type cable. Scan Tool end: DB9F (female) connector. Printer end: • Use a DB9M (male) connec-tor for the Seiko and Kodak printers.
  • Page 28 Using The Scan Tool Press after selecting each setting. Follow the instructions displayed on E N T E R the screens. For the printer to work properly, the tool and the printer must be set to the same configuration. Change the settings accordingly. To change the settings, press the L E F T...

  • Page 29: Connecting The Scan Tool

    Using The Scan Tool CONNECTING THE SCAN TOOL To diagnose a vehicle, connect the DLC and power adapter (if applicable) to the scan tool. Refer to “Diagnostic Link Connectors (DLC)” on page 2-3 of Getting Started. If you just want to power up the tool to do its self-tests, code lookup, review or printing data from the last vehicle tested, then you do not need to attach the cable to the Data Link Connector.

  • Page 30: Changing The Vehicle

    Using The Scan Tool Changing the Vehicle Changing vehicles erases all data stored in the tool. The default is YES. Press E N T E R Four Vehicle Options are available: General Motors, Ford, Chrysler and Global OBD II. Global OBD II does not require additional information and takes you directly to the function list.

  • Page 31: User Interface

    Using The Scan Tool User Interface The scan tool is designed to be as intuitive as possible. All menu and lists oper- ate the same way. Use the the display or move the cursor ( ) to a selectable item. Press the to select the function or item.
  • Page 32 Using The Scan Tool Custom Data List The Custom Data List allows you to select certain PIDs from the Entire Data List, such as those PIDs that pertain to a specific driveability symptom or sys- tem. The scan tool asks if you want to view the instructions.

  • Page 33: Section 4 - Global Obd Ii Diagnostics

    Section 4 – Global OBD II Diagnostics The first time the scan tool communicates with the vehicle, the communication type is automatically detected, and is used until the scan tool is turned OFF or another vehicle is diagnosed. If an Error Message displays, make sure the OBD II connector is securely attached, and the ignition key is ON.

  • Page 34: Read Codes

    Global OBD II Diagnostics Select I/M Readiness from the OBDII Function List menu and press The scan tool displays a message stat- ing whether the I/M Readiness monitors are completed. Use the D O W N supported, then use the types.

  • Page 35: Pending Codes

    Global OBD II Diagnostics Write down the DTCs for reference and then press B A C K OBD II Function List . PENDING CODES Pending Codes are also referred as “continuous monitor” and “maturing codes”. An intermittent fault causes the computer to store a code in memory. If the fault does not occur within 40 warm-up cycles, the code clears from mem- ory.

  • Page 36: View Data

    Global OBD II Diagnostics Select Erase Codes and press the key. E N T E R A message appears asking if you are sure. Press the arrow L E F T / R I G H T keys to move the brackets to the desired response and press E N T E R Selecting NO displays a COMMAND...

  • Page 37: View Freeze Data

    Global OBD II Diagnostics After making a selection, press tiple PIDs may be sent if the vehicle is equipped with more than one computer module — Powertrain Control Module (PCM), Transmission Control Module (TCM), etc. The scan tool identifies them by their identification names (ID) assigned by the manufacturer (i.e.

  • Page 38: O2 Monitor Test

    Global OBD II Diagnostics O2 MONITOR TEST The O2 Monitor Test is NOT AN ON-DEMAND TEST. O2 sensors are NOT tested when selected via the menu. The O2 sensors are tested when engine operating conditions are within specified limits. OBD II regulations require that applicable vehicles monitor and test the oxygen (O2) sensors to determine problems related to fuel and emissions.

  • Page 39: Non-Continuous Tests

    Global OBD II Diagnostics NON-CONTINUOUS TESTS The Non-Contin (Non-Continuous) Tests obtains test results for emis- sion-related powertrain components and systems that are not continuously monitored. The Non-Contin Test function is useful after servicing or after eras- ing the vehicle’s memory. Test results do not necessarily indicate a faulty com- ponent or system.

  • Page 40: Record Data

    Global OBD II Diagnostics Select On-Board Systems from the OBDII Function List and press E N T E R A list of on-board systems and compo- nents available for testing display on the screen. Select a test and press sible for determining the criteria to automatically stop the test. Refer to the appropriate vehicle service manual.

  • Page 41: Vehicle Info

    Global OBD II Diagnostics On the next screen, select a triggering method. Manual Trigger allows the technician to use the ger On Codes automatically triggers when a DTC is indicated by the vehicle. Once the trigger method is selected, the scan tool will begin recording data. When the trigger event (either a DTC or a Press of the time is recorded and data from the last five frames is saved.

  • Page 42: Modules Present

    Global OBD II Diagnostics Calibration Verification Numbers (CVNs) are calculated values required by OBD II regulations. CVNs are reported to determine if emission-related calibra- tions have been altered. Multiple CVNs may be reported for a control module. The calculation may take several minutes the first time the CVNs are requested.

  • Page 43: Playback

    Global OBD II Diagnostics Most of the functions displayed on the Review Data screen are self explana- tory. Only one function, Playback , needs detailed instructions. Follow the prompts and instructions provided by the scan tool. If data does not exist for the function you selected to review (for example Vehicle Info ), a message informs you to run the function first.

  • Page 44: Print Data

    Global OBD II Diagnostics PRINT DATA This function allows you to print the diagnostic information stored in the Scan Tool. The scan tool’s internal battery power can be used to print data. Select Print Data and press the key. The scan tool informs you E N T E R of the printer settings (Custom or Default), then asks if you wish to...

  • Page 45: Printing Playback Data

    Global OBD II Diagnostics Printing Playback Data When printing playback data, the Start Frame and End Frame need to be defined. After selecting Playback and pressing , the Start Frame screen E N T E R shows the earliest possible frame. Use arrow keys to change U P / D O W N the frame number and then press...

  • Page 46: Code Lookup

    Global OBD II Diagnostics CODE LOOKUP Code Lookup is used to look up definitions of Diagnostic Trouble Codes (DTCs) stored in the Scan Tool. The scan tool does not require power from the vehicle to perform this function. Internal battery power can be used. To look up DTC definitions, select Code Lookup from the OBDII Function List.

  • Page 47: Section 5 - Gm Diagnostics

    Section 5 – GM Diagnostics If the Scan Tool displays an Error Message , make sure the cables and adapters are securely attached and the ignition key is ON. Cycle the igni- tion key to OFF for 10 seconds, then ON. Attempt the test selected again. If the problem remains, refer to “...

  • Page 48: Erase Codes

    GM Historic (OBD I) Diagnostics One of two screens displays: If the diagnostic checks are working correctly and no DTCs have been stored in vehicle’s memory, a SYSTEM PASS message displays. If not, the tool displays a screen indicating the number DTCs. Use the U P / D O W N through the codes.

  • Page 49: View Data

    GM Historic (OBD I) Diagnostics A message confirming that the Erase Codes command was successful dis- plays. Press E N T E R Function List. Manual Erase Methods Alternate Method 1: 1) Turn Ignition Key Off. 2) Locate Fuse Box and Remove ECM Fuse. 3) Wait 20 seconds.

  • Page 50: Record Data

    GM Historic (OBD I) Diagnostics Select the type of data to view. Refer to “ Viewing Data ” on page 3-9 for Entire or Custom Data Lists. After making a selection, press to establish a communication link. Use the U P / D O W N through the PIDs.

  • Page 51: Review Data

    GM Historic (OBD I) Diagnostics Select a method and press with the PCM. If Manual Trigger is selected, press to begin recording. Trigger On E N T E R Codes will not show this screen. The function runs automatically and stops when the tool’s memory is filled.

  • Page 52: Field Service

    GM Historic (OBD I) Diagnostics Select Playback from the Review Data screen and press If a recording does not exist in the tool memory, then the tool will display a “NO RECORDING PRESENT” message. Perform “ Record Data ” on page 5-4.
  • Page 53 GM Historic (OBD I) Diagnostics Field Service Mode can be operated with the ignition Key On-Engine Off (KOEO) or with the Key On-Engine Running (KOER). Vehicles equipped with climate control computers do not use Field Ser- vice Mode. Some 1994 & 1995 vehicles equipped with a 12-pin ALDL connector with pins A and B shorted will not cause the CHECK ENGINE light to flash codes.

  • Page 54: Code Lookup

    GM Historic (OBD I) Diagnostics — DTC 12 (No RPM reference pulse) should display first since the engine is not running. If not, problems exist in the PCM or Check Engine light circuitry. Code 12 will look like: FLASH-pause-FLASH-FLASH — long pause. Code 23 will look like: FLASH-FLASH-pause-FLASH-FLASH-FLASH —...

  • Page 55: Gm Enhanced (Obd Ii) Diagnostics

    GM Enhanced (OBD II) Diagnostics GM ENHANCED (OBD II) DIAGNOSTICS IMPORTANT This system applies to GM vehicles manufactured from 1996 to present. Some GM vehicles in 1994 and 1995 were equipped with this system. Refer to “ Appendix A - Data Link Connectors ". GM vehicles manufactured from 2000 to present automatically use Global OBD II Diagnostics.

  • Page 56: Pending Codes

    GM Enhanced (OBD II) Diagnostics • Since IGN (ignition): PASS, FAIL, P/F, or NOT RUN Provides the DTC status during this power-up. P/F (Pass/Fail) indicates the PCM detected the DTC that passed and failed at least once during this power-up cycle. NOT RUN means the PCM has not tested for the condition that set the DTC during this power-up cycle.
  • Page 57 GM Enhanced (OBD II) Diagnostics Select View Data from theGM Func- tion List and press GM arranges the PIDs in four groups: Analog: viewing of analog sensor signals, such as measured volt- age from O2 sensors, tempera- ture sensors, and air flow sensors.

  • Page 58: View Freeze Data

    GM Enhanced (OBD II) Diagnostics If one or more control modules stops responding, the tool will display a mes- sage that it is not responding. If you choose to continue, dashes will replace the module ID. Press to return to the GM Function List. F U N C View Freeze Data When an emission-related fault occurs, certain vehicle conditions are recorded...

  • Page 59: Record Data

    GM Enhanced (OBD II) Diagnostics Record Data Refer to “Record Data ” on page 4-8 of Global OBD II Diagnostics. GM groups the PIDs into four categories: Analog: viewing of analog sensor signals, such as measured voltage from O2 sensors, temperature sensors, and air flow sensors. O2: viewing oxygen sensor information.
  • Page 60 GM Enhanced (OBD II) Diagnostics 5 – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...

  • Page 61: Section 6 - Ford Diagnostics

    Section 6 – Ford Diagnostics FORD HISTORIC SELF-TEST ROUTINES Due to different processor calibrations, the Ford Function List for a particular vehicle may or may not appear as shown. Based on the vehicle information entered at the Vehicle Setup menu, the tool automatically recognizes the com- puter system installed.
  • Page 62 Ford Historic Self-Test Routines Select Fast Codes or Slow Codes and press step-by-step. 1) Set Parking Brake. 2) Put Transmission In Park Or Neutral. 3) Turn A/C Off. 4) Start Engine — Let Idle Until Hot. 5) Turn Ign Key Off. 6) Wait 10 Seconds.

  • Page 63: Read Koer Codes

    Ford Historic Self-Test Routines After viewing and noting the KOEO codes, use the D O W N Continuous Memory codes. When done, press the Ford Function List. Read KOER Codes The Read KOER Codes function activates the KOER (Key-On-Engine-Run- ning) self-test which retrieves KOER DTCs that are present when the engine is running.When the trouble condition is inactive, the KOER Code will no longer be sent through the data stream.
  • Page 64 Ford Historic Self-Test Routines If Applicable, set Octane Switch To Premium. The tool will prompt the user to: Work Steering Wheel Pump Brake Pedal & Cycle OD (overdrive) Cancel Switch. Observe Screen for Prompt to Perform the next action. Quickly Press And Release Throttle. One Time Only! After performing these steps, wait for the tool to retrieve DTCs.

  • Page 65: Review Codes

    Ford Historic Self-Test Routines 1) Set Parking Brake. 2) Transmission In Park Or Neutral. 3) Turn A/C Off. 4) Start Engine — Let Idle Until Hot. 5) Turn Ign Key Off. 6) Wait 10 Seconds. Start Engine — Let Idle. 7) If Vehicle Has A Manual Transmission, Release Clutch.

  • Page 66: Erase Codes

    Ford Historic Self-Test Routines Erase Codes The vehicle service manual may recommend erasing Continuous Memory Codes from vehicle’s memory, and then drive vehicle to duplicate the malfunc- tion before beginning a diagnostic test. If KOEO codes were read using Fast Codes, the memory codes have already been erased.

  • Page 67: Wiggle Test (Eec-Iv Vehicles)

    Ford Historic Self-Test Routines Never Lay Tools On Vehicle Battery. Tools May Create CAUTION Shorts And Cause Harm To User And Damage To Tools, Battery And Electrical System. Follow all instructions on the display. 1) Turn Ign Key Off. 2) Remove Negative (–) Battery Cable. 3) Hold Down Break Pedal for 10 Seconds.

  • Page 68: Output Switch Test (Eec-Iv Vehicles)

    Ford Historic Self-Test Routines Instructions are available for viewing. The default is YES. If NO is selected, the test will begin to initialize. If YES is selected, the following instructions will appear. Gently tap and shake the sensor. Wiggle the sensor connectors. Twist and shake the wiring between the sensor and the PCM.

  • Page 69: Cylinder (Cyl) Balance Test (Eec-Iv Vehicles)

    Ford Historic Self-Test Routines 5) Turn Ign Key Off. 6) Wait 10 Seconds. Turn Key On-Engine Off. Do not Start Engine. Avoid Cooling Fan! It May Turn On During Test. CAUTION The test screen indicates the time remaining. Do not touch vehicle or tool keys during this time until the next screen appears.
  • Page 70 Ford Historic Self-Test Routines After pressing inder ID. The PCM has 15 seconds to respond. If no ID was received, the tool prompts the user to try again. Once the ID is received, a Read KOER Self-Test begin. Follow all user prompts: Work Steering Wheel Pump Brake Pedal &...

  • Page 71: Ivsc-Speed Ctrl (Eec-Iv Vehicles)

    Ford Historic Self-Test Routines Turn the ignition key Off and press user to retest (up to three times). If required, rerun the test to double check the results, or to check for weaker or dead cylinders. When done, press IVSC-Speed Ctrl (EEC-IV Vehicles) The IVSC-Speed Ctrl (Integrated Vehicle Speed Control) is Ford’s computer- ized cruise control system on EEC-IV vehicles.

  • Page 72: Star Test Mode (Eec-Iv, Mecs And Mcu Vehicles)

    Ford Historic Self-Test Routines Use the U P / D O W N through the KOEO Code listing. Be sure to write down any codes for reference. Reading IVSC KOER Codes Select Read KOER Codes from the sub-menu and press codes, follow the instructions on the tool screen as follows: 1) Set Parking Brake.
  • Page 73 Ford Historic Self-Test Routines Select STAR Test Mode from the Ford Function List and press Follow the instructions on the tool screen to access DTCs from the PCM. Pressing begins test. E N T E R The TEST/HOLD parameter indicates the state the STI (Self-Test Input).

  • Page 74: Code Lookup

    Ford Historic Self-Test Routines Code Lookup Code Lookup is used to look up definitions of Diagnostic Trouble Codes (DTCs) stored in the scan tool. The scan tool does not require power from the vehicle to perform this function. Internal battery power can be used. Select Code Lookup from the Ford Function List .

  • Page 75: Dcl Data Functions (Eec-Iv Vehicles)

    Ford Historic Self-Test Routines DCL Data Functions (EEC-IV Vehicles) DCL (Data Communication Link) Data functions are used to view and record engine data transmitted from the vehicle on EEC-IV vehicles beginning in 1990. These functions allow viewing of data parameters in real time to pinpoint prob- lems when they occur.
  • Page 76 Ford Historic Self-Test Routines Select Record Data from the DCL Func- tion List and press If a recording currently exists in memory, a message to ERASE OLD RECORD- ING displays. The tool maintains only one recording at a time, so be sure to thoroughly review an old recording before erasing it.
  • Page 77 Ford Historic Self-Test Routines If data is recorded, the tool will prompt the user to playback data as an Entire Data List or a Custom Data List. Refer to “Viewing Data” on page 3-9 of Using The Scan Tool for help on Data Lists. After selecting the data List type, press key to start playing back the E N T E R...

  • Page 78: Ford Enhanced (Obd Ii) Diagnostics

    Ford Enhanced (OBD II) Diagnostics FORD ENHANCED (OBD II) DIAGNOSTICS IMPORTANT This system applies to Ford vehicles manufactured from 1996 to present. Some vehicles in 1994 and 1995 were equipped with the EEC-V system. Refer to “Appendix A - Data Link Connectors". Ford vehicles manufactured from 2000 to present automatically use Global OBD II Diagnostics.

  • Page 79: Read All Dtc

    Ford Enhanced (OBD II) Diagnostics Read All DTC The Read All DTC function retrieves all DTCs (MIL, non-MIL, Pending and Memory) stored in the vehicle’s computer module(s). This function can be per- formed with the KOEO or KOER. Select Read All DTC and press .

  • Page 80: View Freeze Data

    Ford Enhanced (OBD II) Diagnostics Ford arranges the PIDs in six groups: Standard Info: viewing of analog sensor signals, such as measured voltage from O2 sensors, temper- ature sensors, and air flow sen- sors. O2 Sensor Info: viewing oxygen sensor information. Misfire Info: viewing of cylinder misfire information.

  • Page 81: Quick Tests

    Ford Enhanced (OBD II) Diagnostics Quick Tests The Quick Tests checks the integrity and performance of the EEC-V and PTEC system. It is performed first in most diagnostic procedures and after servicing to verify the repair. Three Quick Tests are performed on all Ford vehicles. KOEO On Demand: Key On-Engine Off (KOEO) Self-Test.
  • Page 82 Ford Enhanced (OBD II) Diagnostics The following system components are tested: Electric radiator cooling fan - Avoid cooling fan! Fuel pump Check engine light Idle speed control solenoid If no Codes are read, the System Pass screen displays. If problems exist, the screen indicates that codes have been read.
  • Page 83 Ford Enhanced (OBD II) Diagnostics After pressing E N T E R KOER self-tests begins. The tool prompts you to: Work Steering Wheel Pump Brake Pedal Cycle OD (overdrive) Cancel Switch (on some Automatic Transmissions. When the test is done, the DTCs found display on the screen.

  • Page 84: Quick Tests (7.3L Powerstroke Diesel Only)

    Ford Enhanced (OBD II) Diagnostics Quick Tests (7.3L Powerstroke Diesel Only) These additional Quick Tests are available when testing a truck equipped with a 7.3L Powerstroke Diesel engine. KOEO Inj. Buzz The KOEO Inj. Buzz is a functional test performed on demand with the ignition key ON and Engine OFF.
  • Page 85 Ford Enhanced (OBD II) Diagnostics When the vehicle has finished the test, the DTCs found display on the screen. If no codes are read, the System Pass screen is displayed. arrow keys to view U P / D O W N Codes.

  • Page 86: O2 Monitor Test

    Ford Enhanced (OBD II) Diagnostics Select KOER Switch from the Quick Tests screen. Press the test. Follow all user interaction required to run the KOER Switch Self-Test. The tool will display a prompt when action is required. Perform the following as displayed on the tool screen: 1) Set Parking Brake.

  • Page 87: Record Data

    Ford Enhanced (OBD II) Diagnostics Record Data Refer to “Record Data ” on page 4-8 of Global OBD II Diagnostics. Ford groups the PIDs into six categories: • Standard Info: viewing of analog sensor signals, such as measured voltage from O2 sensors, temperature sensors, and air flow sensors. •...
  • Page 88 Ford Enhanced (OBD II) Diagnostics 6 – 28 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...

  • Page 89: Section 7 - Chrysler Diagnostics

    Section 7 – Chrysler Diagnostics Due to different processor calibrations used, the function list for a partic- ular vehicle may or may not appear as shown. Based on the vehicle infor- mation entered at the Vehicle Setup menu, the tool recognizes the computer system installed.

  • Page 90: Read Temporary Codes

    Chrysler Diagnostics Use the U P / D O W N through the codes. Write down the codes for reference or print them later. The DTCs are categorized by ENG (engine) or TRANS (transmission). The Chrysler MIL code (3-digit) and SAE code (5-digit) follow on the first line. There may be times where only one or both display.

  • Page 91: Erase Codes

    Chrysler Diagnostics Use the U P / D O W N through the codes. Note the codes and press to return to the Chrysler F U N C Functions list. Use the U P / D O W N through the codes. Write down the codes for reference or print them later.

  • Page 92: View Data

    Chrysler Diagnostics A message confirms the codes are erased. Press Chrysler Functions menu. VIEW DATA The View Data function allows the mechanic to view the vehicle’s parameter identification data (PIDs) in real time. As the PCM monitors the PIDs, they are sent to the scan tool.

  • Page 93: Record Data

    Chrysler Diagnostics RECORD DATA The Record Data function records vehicle PID (Parameter Identification) data while the vehicle is parked or being driven. This function is mainly used for diag- nosing intermittent driveability problems that cannot be isolated by any other method.

  • Page 94: Switch Test

    Chrysler Diagnostics If Manual Trigger is selected, the scan tool initializes by recording the first five frames. When done, press If Trigger On Codes was selected, then the scan tool triggers when a DTC is stored in the vehicle. Press the B A C K the Chrysler Functions menu.

  • Page 95: Actuator Test

    Chrysler Diagnostics To test a switch, press the switch and check the tool display. If the switch is available for testing, the tool displays the current status of the switch. To finish testing switch, press the switch again. The switch status on the bottom should change if the switch is working.

  • Page 96: Idle Speed Test

    Chrysler Diagnostics To return to the Chrysler Functions list, press the IDLE SPEED TEST The Idle Speed Test is used to test the functionality of the vehicle idle speed control system. The test allows the user to enter the desired engine speed. The test vehicle should respond by matching the speed commanded.

  • Page 97: Controller Info

    Chrysler Diagnostics One sensor will be displayed per screen. Use the U P / D O W N to scroll through the supported sensors. The tool displays the status of the sen- sor. Press the B A C K tions list. CONTROLLER INFO Controller Information provides additional specifications on the PCM and vehicle under test, such as:...

  • Page 98: Set Basic Time

    Chrysler Diagnostics Select Reset EMR Lamp from the Chrysler Functions list and press E N T E R Turn ignition key On, but do not start engine. Press E N T E R Press the F U N C to the Chrysler Functions list. SET BASIC TIME The Set Basic Time function is used when checking basic timing.

  • Page 99: Review Data

    Chrysler Diagnostics When returning to the Chrysler Functions list, timing will remain fixed. This allows the mechanic to use the Sensor Test function and read sensor data. To restore timing, the Abolish Request mode must be selected from the Select Request Mode menu.

  • Page 100: Print Data

    Chrysler Diagnostics Use the U P / D O W N end of the list is reached when only the Use the L E F T / R I G H T arrow key advances to the next frame, “wrapping around” to the ear- R I G H T liest frame when the final frame is reached.
  • Page 101 Chrysler Diagnostics Press to display the definition. E N T E R Both the MIL code and SAE code dis- play with the definition when applicable. The Chrysler MIL code (3-digit) and SAE code (5-digit) appear on the first line. There may be times where only one or both code types display.
  • Page 102 Chrysler Diagnostics 7 – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...

  • Page 103: Section 8 - Help & Troubleshooting

    If the tool will not power up, communicate with your vehicle’s PCM, pass Tool Self-Tests, or functions incorrectly in any other way, then try these Trouble- shooting Tips below before consulting Actron. Though the tool requires at least 6.5V to power up, the vehicle’s control mod- ules require a minimum of 8 volts to power up and operate.

  • Page 104: Error Messages

    Help & Troubleshooting PIN 2 (BAT+) PIN 6 (GND) LH DLC does not Scan Tool power up. Measure Voltage between BAT + and GND pins. Above 8V? Contact Customer Service Center. ERROR MESSAGES Vehicle Communication Fault If the tool exhibits a problem when com- municating with the vehicle, a message displays.

  • Page 105: Battery Replacement

    Help & Troubleshooting Check the following if an error message displays: Verify ignition key is ON — not in the ACCESSORIES position. Make sure the Scan Tool cable is securely connected to the vehicle’s DLC. Examine the DLC closely and check for cracked or recessed pins, or for any sub- stance that could prevent a good electrical connection.

  • Page 106: Tool Self-Tests

    If you experience problems when performing the Tool Self-Tests, contact tech- nical support at 1-800-228-7667 (8:00 – 6:00 EST Monday – Friday) or send an email to tech_support@actron.com Tool Self-Tests check the display, keypad, internal memory, and RS-232 inter- face.

  • Page 107: Memory Test

    Help & Troubleshooting Memory Test If the Scan Tool has trouble playing back recorded data, displaying trouble code definitions, or doing any other function that uses internal memory, then it is a good idea to run the Memory Test. From the Tool Self-Test menu, select Memory Test and press A MEMORY TEST message displays and the screen fills with dots as the inter- nal memory is tested.

  • Page 108: Program Mode

    • Toll-Free Number: 1-800-228-7667 • e-mail: tech_support@actron.com. 8 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...
  • Page 109 Appendix A – Data Link Connectors GM Cars, Light Trucks & Vans A L D L 94-95 GM Cars, Light Trucks & Vans Model Achieva Aurora Beretta/Corsica Camaro, Firebird, Trans Am Caprice / Impala Cavalier Century Concours Corvette Cutlass Ciera Cutlass Supreme DeVille Eighty-Eight, Ninety-Eight, Park...
  • Page 110 Data Link Connectors 94-95 GM Cars, Light Trucks & Vans Model Grand Prix LeSabre Lumina, Monte Carlo Regal Riviera Roadmaster Saturn SC1, SL, SL1, SW1 Saturn SC2, SL, SL2, SW2 Skylark Sunbird Sunfire C Series 4x2 & K series 4x4 Conventional Cab Pickup, Sierra, Blazer, Suburban, Yukon &...
  • Page 111 Data Link Connectors Ford, Lincoln & Mercury Cars, Light Trucks & Vans EEC-IV DLC MCU DLC Ford, Lincoln & Mercury Cars, Light Trucks & Vans Model Engines Aspire 1.3L Capri 1.6L, 1.6L T 2.3L, 2.3L T, 3.8L, 5.0L, 5.0LHO Continental 3.8L, 4.6L, 5.0L 4.6L Contour...
  • Page 112 Data Link Connectors Ford, Lincoln & Mercury Cars, Light Trucks & Vans Model Engines Marquis/LTD 2.3L, 3.8L Mark VII 5.0L, 5.0L HO Mark VIII 4.6L Mustang 2.3L,2.3L Turbo, 5.0L, 5.0L HO, 5.0L SHP 3.8L 3.8L Mystique 2.0L, 2.5L Probe 2.0L (A/T only in 93) 2.2L, 2.2L Turbo 2.5L...
  • Page 113 Data Link Connectors Ford, Lincoln & Mercury Cars, Light Trucks & Vans Model Engines Tracer 1.8L 1.9L XR4Ti 2.3L Turbo Aerostar 2.3L, 2.8L, 3.0L, 4.0L Bronco 4.9L*, 5.0L*, 5.8L* 84-85 A/T Only Bronco II 2.8L, 2.9L E-Series, 4.9L, 5.0L, 5.8L, Econoline Van 7.3L D, 7.3L TD 5.8L>8,500 GVW...
  • Page 114 Data Link Connectors Chrysler Cars, Light Trucks & Vans LH DLC Optional P/N 9605 OBD II (J1962) DLC Chrysler Cars, Light Trucks & Vans Make/Model Year Acclaim 89-95 Aries K, Reliant 89-91 Caravan, 92-93 Grand Caravan 94-95 Cherokee 91-95 Cirrus Comanche 91-92 Concorde,...
  • Page 115 Data Link Connectors Chrysler Cars, Light Trucks & Vans Make/Model Year Horizon, Omni 89-90 Lancer LeBaron Coupe, 89-95 Convertible LeBaron Sedan, 89-95 94-95 Neon 89-93 New Yorker 94-95 89-95 89-95 Pickup D/W, RAM series 94-95 89-90 91-95 Ram Wagon/Van, B-Van 92-95 89-95 89-90...
  • Page 116 Data Link Connectors A – 8• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...

  • Page 117: Appendix B - Glossary

    Appendix B – Glossary A/C: Air Conditioner A/D: Analog to Digital A/F: Air/Fuel ratio. The proportion of air and fuel delivered to the cylinder for combustion. For example, an A/F ratio of 14:1 denotes 14 times as much air as fuel in the mixture. A typical ideal A/F ratio is 14.7:1.
  • Page 118 Glossary Boost Control Solenoid: A solenoid that is energized by the PCM, in order to control supercharger boost pressure. Brake Switch Signal: An input signal to the PCM indicating that the brake pedal is being pressed. This signal is typically used to disengage Cruise Control systems and Torque Converter Clutch (TCC) solenoids.
  • Page 119 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary Detonation: See Knock.
  • Page 120 Glossary EVAP: Evaporative Emissions System. Fan Control Freeze Frame: A block of memory containing the vehicle operating conditions for a specific time. Ground (GND): An electrical conductor used as a common return for an electric circuit(s) and with a rela- tive zero potential (voltage).
  • Page 121 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary KOER: Key On —...
  • Page 122 Glossary ODM: Output Device Monitor. Open Loop (OL): A control system mode that does not monitor the output to verify if the desired results were achieved. A fuel delivery system will usually operate in open loop mode during cold engine warm-up because the oxygen sensors are not yet ready to send a signal. Without the oxygen sensor signal, the computer cannot check the actual results of combustion.
  • Page 123 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary ROM: Read-Only Memory.
  • Page 124 Glossary TFP: Transmission Fluid Pressure TFT: Transmission Fluid Temperature (Sensor) Throttle Body: A device which performs the same function as a carburetor in a fuel injection system. On a throttle body injection (TBI) system, the throttle body is both the air door and the location of the fuel injectors.
  • Page 125 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Glossary •...
  • Page 126 © 2003 ACTRON MANUFACTURING CO. Printed in USA 0002-003-2378...

Table of Contents