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WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN's highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If
you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
2-STROKE GENERATOR
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
techsupport@wenproducts.com
WENPRODUCTS.COM
MODEL 56105
1000 WATT
CARB COMPLIANT
(M-F 8am-5pm CST)
EPA CERTIFIED
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Table of Contents
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Summary of Contents for Wen 56105
- Page 1 WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction ..................1 Safety Information ................4 Generator Safety Warnings ..............5 Unpacking & Assembly ..............8 Know Your Generator ...............8 Generator Preparation ..............10 Starting the Generator ..............12 Using the Generator ..............14 Stopping the Generator ..............16 Maintenance .................17 Transportation & Storage ...............22 Troubleshooting Guide ..............23 Specifications ................24 Wiring Diagram ................25... -
Page 3: Introduction
INTRODUCTION THANKS FOR PURCHASING THE WEN GENERATOR. Refer to the illustration below for the location of the serial number. Record the generator information in the spaces provided below. If assistance for information or service is required, please contact the Customer Service Help Line by calling 800-232-1195, M-F 8-5 CST;... -
Page 4: Safety Information
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior notice. SAVE THESE INSTRUCTIONS - Please keep this manual available to all users during the entire life of the tool. -
Page 5: Generator Safety Warnings
GENERATOR SAFETY WARNINGS DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monox- ide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. - Page 6 GENERATOR SAFETY WARNINGS WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT SAFETY 1. Using a generator indoors can kill you in minutes. Only use a generator outside and far away from win- dows, doors and vents.
- Page 7 GENERATOR SAFETY WARNINGS GENERATOR OPERATION SAFETY 1. Only use the generator for its intended purposes. Modifying or using the generator for operations for which it was not designed may cause hazards and personal injury. 2. Do not touch bare wires or receptacles (outlets). 3.
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Page 8: Unpacking & Assembly
The kit can be ordered from wenproducts.com by searching the part number 56105-HA. Use jet nozzle #68 for altitudes between 3000 to 6000 feet; use jet nozzle #65 for alti- tudes between 6000 to 8000 feet. At elevations above 8000 feet, the engine may experience a decrease in performance, even with the proper altitude kit. - Page 9 KNOW YOUR GENERATOR Use the illustration below to become familiar with all the components and controls of this generator. Carrying Handle Fuel Tank Grounding Terminal (left side) Spark Plug (back side) AC 120V NEMA 5-15R Fuel Cap Circuit Reset Button Engine Switch Fuel Valve Choke Lever...
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Page 10: Generator Preparation
GENERATOR PREPARATION The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Fail- ure to perform these steps properly can damage the generator or shorten its life. STEP 1: MIXING GASOLINE AND OIL (50:1) Gasoline Specifications: Oil Specifications:... - Page 11 GENERATOR PREPARATION STEP 2: FILLING THE FUEL TANK WARNING: Keep generator away from open flame. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. •...
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Page 12: Starting The Generator
STARTING THE GENERATOR DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monox- ide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. - Page 13 STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Prepara- tion” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232-1195 M-F 8-5 CST for customer service.
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Page 14: Using The Generator
USING THE GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the running wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator. - Page 15 USING THE GENERATOR The chart below serves as a reference for the estimated wattage requirements of common electrical de- vices. However, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart. Tool or Appliance Rated (Running) Watts Additional Starting Watts...
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Page 16: Stopping The Generator
USING THE GENERATOR IN CASE OF OVERLOAD If your becomes overloaded from too much drawn wattage, the circuit breaker will shut off power to pro- tect the generator. If an overload occurs, disconnect all electrical devices from the generator and wait five minutes, then press the circuit breaker to reset. -
Page 17: Maintenance
MAINTENANCE RECOMMENDED MAINTENANCE SCHEDULE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform main- tenance checks and operations according to the Maintenance Schedule in Fig. 14. If there are any questions about the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5 CST or email techsupport@wenproducts.com. - Page 18 MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventilation openings on the generator. These openings must be kept clean and unobstructed. If the genera- tor becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt.
- Page 19 4. If the air filter element has been damaged, replace with a Fig. 11 new one. Replacement air filters can be ordered from wen- products.com by searching the Part No. 56105-079. 5. Saturate the element in clean engine oil and squeeze off excess oil in a clean absorbent cloth. Drip the sponge-like element in clean engine oil (meeting the requirements specified on page 10), squeeze out extra oil and reinsert into the casing.
- Page 20 Fig. 13 We recommend replacing with a NGK BP5ES spark plug (Part No. 56105-069), available for purchase at wenproducts.com. Recommended Spark Plug: NGK BP5ES, Torch F5TC or Similar 4. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base, then re-gap the spark plug.
- Page 21 MAINTENANCE DRAINING THE FUEL TANK Clean the fuel tank each year, or before storing the generator for extended periods of time. To drain the fuel tank: 1. Turn the fuel valve to the OFF (horizontal) position. 2. Remove the four bolts holding the fuel tank onto the gen- erator frame (Fig.
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Page 22: Transportation & Storage
TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Set the engine switch to OFF. 3. Drain the fuel tank if possible (see “DRAINING THE FUEL TANK” page 21). 4. -
Page 23: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING: Stop using the generator immediately if any of the following problems occur or risk se- rious personal injury. If you have any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION... -
Page 24: Specifications
SPECIFICATIONS GENERATOR Rated Wattage 900 Watts Surge Wattage 1000 Watts Phase Single Rated Frequency 60Hz Rated Voltage AC 120V Rated Amperage Length: 15 in. Product Dimensions Width: 12 in. Height:14.5 in. Product Net Weight 39 lbs ENGINE Engine Type 2-stroke, single cylinder with forced air cooling system Engine Displacement 63cc Engine Ignition System... -
Page 25: Wiring Diagram
WIRING DIAGRAM... -
Page 26: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST... - Page 27 56101-056 Control Panel Assembly 56101-016 Governor Arm 56101-057 Capacitor 56101-017 Collar Bushing Self-Tapping Screw 56101-058 ST4.2x14 56101-018 Centrifugal Switch 56105-059 Rotor/Stator Assembly 56101-019 Flange Bolt M6x16 56105-060 Flange Bolt M8*160 56101-020 Crankshaft Assembly 56105-061 Rear Cover 56101-021 Circlip 56101-063 Flange Bolt M6x80...
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Page 28: Warranty Statement
WEN® will repair or replace, at its discretion, any part that is proven to be defective in materials or work- manship under normal use during the two (2) years warranty period. Warranty repairs or replacements will be made without charge for parts or labor.