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Summary of Contents for Lamtec F200K
- Page 1 Manual F200K Compact Flame Scanner Sensors and Systems for Combustion Engineering www.lamtec.de...
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Page 3: Table Of Contents
Table of Contents Table of Contents General Information ............5 Validity of these Instructions. - Page 4 Dimensions ............41 9.2.1 F200K and F200K Ex-II (Hazardous Area 2.22) Compact Flame Scanner ..41 9.2.2 F200K2 ...
- Page 5 Table of Contents 10.3.3 FV30-10 (for IR and UV, without Ball-and-socket-joint with Purge Air Connec- tion) ............56 10.3.4 FV40-10 (for IR and UV, with Ball-and-socket-joint and Purge Air Connection) .
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Page 6: General Information
General Information General Information Validity of these Instructions This document is valid for the F200K Compact Flame Scanner with hardware version 2.0 until The devices correspond to the following directives and standards: • DIN EN 298: 2012 • DIN EN 60730-2-5: 2015 •... -
Page 7: Target Group
The device may be operated and maintained only by those who are capable of doing so in terms of their level of knowledge and training. For F200K, the covers must be removed for commissioning, but then only by authorised personnel. Any further opening or disassembly is not permitted. -
Page 8: Safety
Safety Safety For Your Safety The following symbols are used in this document to draw the user's attention to important safe- ty information. They are located at points where the information is required. It is essential that the safety information is observed and followed, and that applies particularly to the warnings. DANGER! This draws the user's attention to imminent danger. -
Page 9: Product Safety
WARNING! The F200K is a safety device. Only specialist staff of the manufacturer or people approved by the manufacturer may intervene. No interventions by anyone else are permissible. This ap- plies, in particular, in the event of a defective fuse. - Page 10 When closed the flame detector complies with the requirements of IP 67 (F200K) or IP66 (F200K..EX) protection degree.
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Page 11: Functional Description
Functional Description Rating Plate Rating plate F200K (Example): Information on variants: Housing type: Ex= zone1, EXII=zone2, empty/0 = Standard, FO= Fiber optic, V= screwed Electronic type Electronic type FFTD: 1 ... 4 Mains frequency: 50, 60,-- Output current min.: 0, 4... -
Page 12: Mode Of Operation
Parameter adjustment, combustion system type monitoring equipment Using the control rotary switch on the F200K/F200K2 compact flame detectors enables be- tween 6 and 12 sensitivity levels to be set. The F200K2 version allows an increased sensitivity in range II to be set. -
Page 13: Basic Circuit Diagram
Functional Description Basic circuit diagram Fig. 3-1 Basic circuit diagram Intensity remote indicator Self-monitoring Visual intensity indicator Monitoring cycle Stabilisation Digital band pass Flame sensor Sensitivity selector switch Detector Safe de-coupling Switch-over contact Switching amplifier channel A Cycle Switching amplifier channel B Channel A Output relay Channel B... - Page 14 For 60 Hz application, please indicate separately in your order form. The related stop ranges are changed in factory. LAMTEC offers a version without mains frequency suppression for special applications. This design requires additional measures during installation. Please contact LAMTEC Support for further information...
- Page 15 Technical Data Operating conditions Input parameters Auxiliary energy, input - Supply voltage 24 VDC ± 20 %, protection class III 4 W, 380 mA (100 ms peak) - Power consumption 28.8 V 750 mA (100 ms peak) - Switch ON current spectral radiation range and sight angle - F200K1 UV-2 and F200K2 UV-2(Ex)
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Page 16: Technical Data
The supply voltage must be > 23.13 V NOTICE Only a cross-section of 0.5 mm²/20 AWG is possible for the F200K Ex. Technical conditions Operating mode DB – continuous operation Intermittent operation... - Page 17 UV-2, UV-3 - 40 °C/-40 °F*/** - 20 °C/-4 °F + 60 °C/+140 °F + 75 °C*/+167 °F* * - in preparation for F200K…Ex… (See Ex approval) ** - not valid for FFDT 4s Operating class temperature LiYCY moving - 5 °C/+23 °F ...
- Page 18 Temperature - humidity - coupling 0 ... 95 % not condensing Wear and tear parts none Application in hazardous areas F200K ..Ex-II Device group/category of [Ex] II 3G, Zone 2, hazardous area, certificate [Ex] II 3D, Zone 22 IECEx IBE 15.0012X Class I Division 2 File-No.
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Page 19: Life Cycle
The F200K’s and FN20’s lifetime is rated for 10 years or 250.000 working cycles. The prob- ability of failure is considered on this basis. The real lifetime of F200K and FN20 is influenced among others by the ambient temperature. Particularly operation in high temperatures reduc-... -
Page 20: Selection Criteria
Selection Criteria Selection Criteria Hazardous Area Fiber- Sensitiv- Ex-II Spectralrange Application - Fuel type [nm] optic F200K1 UV-2 F200K2 UV-2 Oil, gas (special gasses such as refinery and blast furnace gases) and F200K1 UV-3 210 ... 380 highly selective monitoring F200K2 UV-3 F200K2 UV-6 F200K1 IR-2... -
Page 21: Information For Mounting And Installation
This mounting must meet the requirements of a tool mounting. The LAMTEC mounting brackets FV30 and FV40 meet this requirement. After attaching the union nut to the F200K /V, tighten the set screws located in this union nut with an Allen key. This prevents unintentional disconnection of the connection. -
Page 22: Basic Mounting Instructions
Information for Mounting and Installation 6.1.3 Basic mounting instructions NOTICE The cables are designed for a special temperature range (see chapter 4 Technical Data). Do not open the devices in temperatures below -20 °C/-4 °F. NOTICE For the installation of an extension cable on site, make sure to use a separate, shielded ex- tensionable. - Page 23 NOTICE The installation should take place with the holding device provided by LAMTEC. Otherwise pay attention to an isolated mounting to avoide any interference from compensat- ing currents provoke over the cable shield.
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Page 24: Installation
Information for Mounting and Installation Installation 6.2.1 External Installation EMC emission Compliance with the requirements with respect to the EMC emissions are proven for the de- vice as part of the type test. After installing the device in the equipment an extra EMC type testing is not necessary. -
Page 25: Device Connection
Information for Mounting and Installation 6.2.2 Device Connection Refer to connection diagram chapter 9.3 Circuit Diagrams and 9.4 Examples of Application. -
Page 26: Instructions On Commissioning And Maintenance
Instructions on Commissioning and Maintenance Instructions on Commissioning and Maintenance Display and Operational Controls Represented in chapter 9.1 Layout of the Operational Controls. NOTICE The cables are designed for a special temperature range (see chapter 10.1.2 Technical Data). Do not open the devices in temperatures below -20 °C/-4 °F. 7.1.1 Intensity Indicator Including the 'Adjust' Function The flame intensity is represented by a six dot indicator. -
Page 27: Sensitivity - Switch
Instructions on Commissioning and Maintenance 7.1.4 Sensitivity - Switch Depending on the model (F200K1 or F200K2), there are 1 or 2 sensitivity selector switches. The sensitivity selector switches can be set in 6 steps. The switches are used to adapt the device to the existing flame intensity. -
Page 28: Measuring Points
7.2.1.3 Operating mode switchover Two preselectable operating modes The compact flame scanner F200K offers users two operating modes for selection. This makes it possible to select two different settings in the range of gain levels. The individual op- erating modes can be switched during operation. -
Page 29: Special Points To Note When Using The Device In Explosion-Proof Areas
• For use only in approved explosion protection zones. • To protect its aperture, only mount the F200K Ex-II, F200K Ex on a burner or boiler using one of its holders: the FV30, FH30 or FS50. • Use only the types of cable specified by the manufacturer when extending cables. - Page 30 Instructions on Commissioning and Maintenance Marking on the device: e.g. Marking information on the device:Example F200K Ex + Rating Plate BARTEC F200K Ex-II Warning: e.g. WARNUNG - NICHT UNTER SPANNUNG ÖFFNEN DO NOT OPEN WHEN ENERGIZED...
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Page 31: Preparations
Carry out the complete electrical installation of the flame detector and connect it to the supply voltage. A LAMTEC test emitter of the FFP30 type (IR + UV) can be used as an auxiliary means for flame simulation. Simulation of flame radiation in front of the flame detector's viewing port. This can be achieved using a lighter or any other type of a modulated-light source (do not use the mains frequency) having a sufficiently high intensity. -
Page 32: Settings
Instructions on Commissioning and Maintenance 7.2.4 Settings 7.2.4.1 Sensitivity If for the first burner start there is no flame detection then the sensitivity switch (flame ampli- tude) can be set towards the right-hand stop position to allow a stable flame detection. The positions 1 - 6 and/or 7 - 12 are allocated to the internal amplification of the flame signal. -
Page 33: Measuring Points
EN 61140 e.g. by double or reinforced insulation ac- cording to EN 61010-1 (e.g. a standard handheld multi meter). The trigger threshold for the F200K is at = 25 mVAC, while the measured signal voltage can amount to maximally 3 VAC. -
Page 34: Start-Up Suppression
Instructions on Commissioning and Maintenance 7.2.4.5 Start-up Suppression If during the burner start there are short pulses within the detection range, due to background radiation or adjacent burners, the start-up suppression function can be used to eliminate de- tection. The start-up suppression function allows suppression short pulse rates, which may occur on burner start in connection with the fan operation (pre-ventilation) and background fire. -
Page 35: Switch-Off Test - Check The Correct Setting
This may chiefly be due to the interference emission of the ignition trans- former during ignition. – Check the shielding and FPE for proper connection to the F200K – Carry out a proper grounding of the ignition transformer –... -
Page 36: Faults During Ignition
Instructions on Commissioning and Maintenance 7.2.7 Faults During Ignition Faults occurring during ignition may have 4 causes. In case of additionally monitoring the pilot flame, the pilot flame may not sufficiently be de- tected. • Check the pilot flame for stable operation •... -
Page 37: Troubleshooting
Instructions on Commissioning and Maintenance Troubleshooting on apparently immaculate functioning according to the indicator elements Check the output contact fuse and the contact – Disconnect the flame detector from the supply voltage – Check the normally closed output contact at the 1st clamping point behind the flame detector between the brown (BR) and the white (WH) connection wire (avoid low re- sistance continuity check - fuse 500 mA) –... -
Page 38: Commissioning Flow Chart
Instructions on Commissioning and Maintenance Commissioning Flow Chart Simple and fast process for commissioning the F200K. NOTICE The following steps require that all work in the previously described chapters on installation and mounting has been carried out correctly and checked again. - Page 39 Instructions on Commissioning and Maintenance...
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Page 40: Maintenance
Instructions on Commissioning and Maintenance Maintenance 7.5.1 General Information Provisions shall be made to ensure that the light entry port of the flame sensor and the viewing port on the furnace, where the sensor is fitted, are regularly cleaned, i.e. at regular intervals, which depend on the operating conditions of the furnace. -
Page 41: Flame Scanner Testing Device Replace Battery
Instructions on Commissioning and Maintenance 7.5.3 Flame Scanner Testing Device replace Battery Fig. 7-2 Flame Scanner Testing Device FFP30 replace battery Battery type: 9-Volt-Block 6LR61 The assembly is carried out in the reverse order... -
Page 42: Warranty And Delivery Terms
Inappropriate or use outside the recommenced guidelines set out in this manual shall also render the warranties and guarantees void. Delivery will comply with ordering details. The terms of deliveries and services of LAMTEC, and the general terms of delivery for products and services made or rendered by companies... -
Page 43: Appendix
Intensity indicator for flame signal in the range of 0 ... 100 % Start-up suppression, according to chapter 7.2.4 Settings 4/7 - Measuring points to measure the flame radiation received by the F200K according to chapter 7.2.4 Settings Sensitivity switch for gradual increase and/or decrease of sensitivity (amplification) of the compact flame detector in 6 level, according to chapter 7.2.4 Settings... -
Page 44: F200K2
Pre-selection according to chapter 9.3.2 Circuit Diagram F200K2 ... EX or chapter 9.4.1 Interfacing with ETA- MATIC (pin configuration) and chapter 7.2.4 Settings Measuring points to measure the flame radiation received by the F200K, according to chapter 7.2.4 Settings Sensitivity switch for range II (range of higher sensitivity), for gradual increase and/or decrease of sensitiv- ity (amplification) of the compact flame detector in 6 levels, overlapping switching position 5 = 7.6 = 8, s., see... -
Page 45: Dimensions
9.2.1 F200K and F200K Ex-II (Hazardous Area 2.22) Compact Flame Scanner F200K Ex-II: Ex nA nC II T6...T5 Gc X (IECEx IBE 15.0012X) Cl I Div2 GrA T5 (UL - E488138) Fig. 9-5 Compact flame detector F200K/F200K Z2, IP 67... -
Page 46: F200K2
/14 AWG ... 11 AWG Cable entry (not detachable!), with or without conduit connection 1/2" BSPP Connection cable 3 m long/9,84 ft, Assignment same as F200K 4x cylindrical bolts M5 - ISO 4762 (DIN 912) Material: Corrosion-resistant aluminium EN AW 6082 (seawater 2*; atmospheric condition 1*), anodised or stainless steel weight approx. -
Page 47: Connection Housing Fg 24 Ex
Appendix 9.2.3 Connection Housing FG 24 Ex Ex e IIC T6 Gb , Ex tb IIIC T85°C Db (Sira 99ATEX3173) Fig. 9-7 Connection housing FG 24 Ex Purchase order numbers FG 24 Ex: 659R0111 Classification: II 2 G Ex e II T6 Gb II 2 D Ex IIIC T85°C Db Protection class: IP66... -
Page 48: Circuit Diagrams
- pink - blue - 0/4 ... 20 mA - brown - yellow - grey - Range without any function (F200K only) - green - red - shield - Flame signal Fig. 9-9 Connection diagram F200K1... with power pack FN 20... -
Page 49: Circuit Diagram F200K2
Appendix 9.3.2 Circuit Diagram F200K2 ... EX Fig. 9-10 Circuit diagram F200K2... (Ex) - Connection cable - white - pink - blue - Range - brown - yellow - grey - Flame signal - green - red Sch - shield Fig. -
Page 50: Examples Of Application
- Range without any function (F200K1) NOTICE If a F200K is connected to a FMS or ETAMATIC no other device may be connected to the 24 V power supply of the FMS or ETAMATIC. If the F200K shall be connected while power is supplied a RESET of the controls (FMS or ET-... -
Page 51: Interfacing With Fms
Appendix 9.4.2 Interfacing with FMS Fig. 9-13 Interconnection F200K2 with FMS - Connection cable - white - pink - blue - Flame signal - brown - yellow - grey - Flame intensity - green - red Sch - shield - Range *Use application-related... -
Page 52: Accessories
10.1.1 Purpose The FN20 mains supply unit is used to connect the F200K to a mains A.C. It has been de- signed for top hat rail installation (as an option, it is also available for plate mounting). Addi- tionally the unit has the related safely operating output relays for mains A.C. to couple the relays of the F200K. - Page 53 Accessories Output contact, safe Changeover switch (floating) - Maximum switching voltage max. 250 VAC, 48 VDC Protection II min. 6 VAC/DC - Maximum switching current max. 0.5 A min. 10 mA, at a limit load of 50 mA - Switching capacity 0,1 W on DC voltage max.
- Page 54 Accessories Radio Interference Suppression WARNING! The output contacts of the flame detector have no radio interference suppression. The user is required to take the appropriate radio interference suppression measures on the basis of the overall installation design.In order to ensure the required safety, carry out the in- stallation circuitry in such a way as to avoid shorting-out of the contacts by defective compo- nents of the interference suppression unit.
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Page 55: Pin Assignment
Accessories 10.1.3 Pin Assignment Fig. 10-1 Pin configuration FN20 - Flame contact - white - pink - blue - Signalling contact - brown - yellow - grey - Sensitivity selector - green - red Sch - shield - Mains/FPE Width 77 mm/3.03 in Length 90 mm/3,54 in Height 46 mm/1,81... - Page 56 Accessories Width 100 mm/3,93 in Length 160 mm/6,29 in Height 80 mm/3,15 in Weight 1,15 kg/2,54 lb Remote switch-over Mains Signal contact Safe contact Fig. 10-3 Dimensional drawing IP65 - housing Type 659R6010/G FN30-20...
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Page 57: Weather Shield
The weather shield also provides sun shade protection and improves the visibility of the indicators. Fig. 10-4 Mounting of weather shield type 659R6030 (rear view) X - reverse installation in F200K possible Fig. 10-5 Mounting variation of weather shields type 659R6030 (side view) -
Page 58: Adjustable Holding Devices
NOTICE In particular, it is important to ensure that the flame monitor F200K snaps tightly into the plastic sleeve of the holder before the clamping devices are tightened. Fig. 10-6 Mounting F200K to FH30-00... -
Page 59: Fh40-10 (For Ir And Uv, With Ball-And-Socket-Joint And Purge Air Connection)
Accessories Purging air Insulating part A Clamping screw tightened by hand Fig. 10-7 Dimensional drawing FH30-10 type 659S1500 with flame scanner F200K 10.3.2 FH40-10 (for IR and UV, with Ball-and-socket-joint and Purge Air Connection) Purging air Insulation part A Clamping screw tightened by... -
Page 60: Fv40-10 (For Ir And Uv, With Ball-And-Socket-Joint And Purge Air Connection)
Fig. 10-10 Dimensional drawing FV30-10 Type 659S1200 with flame scanner F200K 10.3.4 FV40-10 (for IR and UV, with Ball-and-socket-joint and Purge Air Connection) Fig. 10-11 Dimensional drawing FV40-10 type 659S1300 with compact flame scanner F200K Purging air Insulation part Coupling nut tightened either by hand torque approx. 5 Nm or by using SW 46... - Page 61 Accessories Fig. 10-12 Dimensional drawing with bracket FV40-10 with F200K Ex type 659S1300 Purging air Insulation part Coupling nut tightened either by hand torque approx. 5 Nm or by using SW 46 Securing device tightened by allen key for M3 Clamping of the ball-and-socket joint by using SW 10 Fig.
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Page 62: Cooling Air Housing Fs50
Accessories 10.3.5 Cooling Air Housing FS50 Fig. 10-14 Cooling air housing FS50 Pipe connector (boiler) Rp1" Sealing ring 56x42x2 3x setting screws M6 - nylon 3x removable rubber buffers (discharge of cooling air) Cable connector with screwed connection Detachable connection 8 Kt SW 66 (lens cleaning) Cooling air connection Rp1/2"... -
Page 63: Cooling Air Housing With Ball-And-Socket Joint Fs51
Accessories 10.3.6 Cooling Air Housing with Ball-and-Socket Joint FS51 Sealing ring 56x42x2 3x setting screws M6 plastic material, isolated build in Cable connector with screwed connection Detachable connection 8 Kt SW 66 (lens cleaning) Globe joint Cooling air connections A View A B View B Fig. -
Page 64: Fs56 (Adjustable, Demountable, With Cooling Air Housing)
3x Retaining screw M6 - Nylon Distance sleeve Flange demountable and adjustable Cooling air connection Fig. 10-21 Adjustable holding device FS56 with cooling air housing F200K Flange outlines and bore sketch fixing X 2 x 11,5; 1 x 14 Mounting bores... -
Page 65: Installation In The Cooling Air Housing
Screw in air socket ½ " for air with 4x cylinder screw M3 x 16 supply and washer M3 Adjusting the F200K in FS 50 Rubber stopper removable for Screw screw connection and pipe by 3x PA screw M6x11 optional cooling air discharge... -
Page 66: Flame Scanner Testing Device
Fig. 10-25 1. (1) Positions of the internal jumper IR + UV Fig. 10-26 Dimensional drawing FFP30 A, B, C Threaded receptacle for F200K, F300K Plug-in receptacle for FFS05, FFS06, FFS07, FFS08, F200K Changing battery (9 V, 500 mA - turn left to open housing) Toggle switch... - Page 67 - Battery life approx ca. 3 years Housing Design: Cylindrical aluminium housing Montage: Direct connection to: - Threaded receptacle for F200K, F300K - Plug-in receptacle for FFS05, FFS06, FFS07, FFS08, F200K Environmental conditions Protection class: IP54 Level of protection: Weight: 0.52 kg/1.15 lb...
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Page 68: Connection Cable Ak01
For the use of the Flame scanner as UL Recognized approofed, the other cable types can‘t be used. Devices shall be wired in accordance with NEC field wiring requirements for the location. Fig. 10-27 F200K Connection cable AK01-51 10.6.2 Technical Data... -
Page 69: Fiber Optic
LAMTEC flame detector. WARNING! F200K IR-x FO The flame detector F200K FO in the IR version (IR-1..4) may only be used with the LAMTEC Fiber Optic in the IR version. The Fiber Optic IR version includes the required spectral sensitivity limitation. - Page 70 Accessories Fig. 10-29 Faser optik system rigid FOR10-XX-XX 1 Minimum total length 1000 mm / 3,28 ft 3 Adjustment length 740 mm / 2,43 ft 2 Mounting flange positionable Fig. 10-30 Fiber optic system flexible FOF10-XX-XX, in preparation 1 Minimum total length 1500 mm / 4,92 ft...
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Page 71: Commissioning Protocol
Commissioning Protocol Commissioning Protocol... -
Page 72: Eu Declaration Of Conformity
EU Declaration of Conformity EU Declaration of Conformity... - Page 73 EU Declaration of Conformity...
- Page 74 The information in this publication is subject to technical changes. LAMTEC Meß- und Regeltechnik für Feuerungen GmbH & Co. KG Wiesenstraße 6 D-69190 Walldorf Telefon: +49 (0) 6227 6052-0 info@lamtec.de Telefax: +49 (0) 6227 6052-57 www.lamtec.de Printed in Germany | Copyright 2019...
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