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Summary of Contents for Lamtec BurnerTronic BT320
- Page 1 Quick Refernce for BurnerTronic BT300 Endusers BT320...BT340 Sensors uad Systems for Combustion Engineering...
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Page 3: Table Of Contents
Table of Contents Table of Contents GENERAL INFORMATION ........4 Validity of these Instructions. - Page 4 Table of Contents Manual Menu Path ............24 Settings Menu Path .
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Page 5: General Information
General Information General Information Validity of these Instructions This manual is valid for the burner control system BurnerTronic BT300 in any configuration. The information contained in this document refer to the software versions BT300 v 3.0.0.0 and v 3.1 and UI300 v 3.1. If you use any other software version as mentioned previously some of the described functions may not be available or some available functions are not described in this manual. -
Page 6: Safety
LAMTEC GmbH & Co. KG is not liable for damages occurring as a result of non-compliance with the above instructions. Compliance with the above instructions shall not entail any ex- tension to the warranty and liability provisions of LAMTEC GmbH &... -
Page 7: Safety Instructions - Common Information
Safety Safety Instructions - Common Information The following symbols are used in this document to draw the user's attention to important safe- ty information. They are located within the chapter where the information is required. It is es- sential that the safety information is adhered to, and that applies, in particular, to the warnings. DANGER! This draws the user's attention to imminent danger. -
Page 8: For Your Safety
The BT300 is a safety device! The device must not be opened, interfered with or modified. LAMTEC assumes no liability for damages arising as a result of unauthorised interference! • After commissioning and after each maintenance action check the exhaust gas values across the entire power range. -
Page 9: Security Advice - Mounting
For Your Safety standards (by checking device parameters via operating elements or using remote-control software after commissioning). To verify settings you should also refer to manufacturer’s documentation of the combustion plant. Protecting the parameters in level 1 by setting a password will prevent any unauthorised change. -
Page 10: Installation Notes
For Your Safety Installation Notes • Lay high-voltage ignition cable always separately and in safe distance from device and other cables. • Only trained, qualified personnel may open the BurnerTronic’s cover. • Observe local and national regulations when wiring the electric cables inside the burner. •... -
Page 11: Commissioning Notes
For Your Safety Commissioning Notes • Check all safety functions during commissioning! • There is no feature to prevent RASTx connector plugs being transposed. Therefore en- sure the correct assignment of the plant's plugs prior to commissioning. • Check electromagnetic emissions specific to the application. •... -
Page 12: Basic Device
For Your Safety 3.5.2 Basic Device Check the following items prior to commissioning: • Valves must be assigned correctly to valve outputs on BT300. • Correct setting of time parameters (especially safety and pre-ventilation times). • Flame sensor functioning well in case of flame blow-off during operation (incl. flame-out response time) or when parasitic light is present during pre-ventilation period and also at a missing flame formation while end of safety period starts. -
Page 13: Checking Burner Sequencer Part
For Your Safety 3.6.3 Checking Burner Sequencer Part Check the following: • Correct setting of time parameters (especially safety and pre-ventilation periods). • Whether an ionisation flame sensor or a corresponding flame scanner is used since only these are capable of running in continuous operation. •... -
Page 14: Functional Description
Functional Description Functional Description BT300 combines the benefits of an electronic fuel/air ratio control system with up to three mo- torised actuator elements and optional modules like an analogue output for speed control of the combustion air fan with an electronic burner control unit. The leakage test, flame monitor- ing system, power control unit and (optional) CO/O controller for control and optimisation of an oil or gas-fired forced-draught burner are all integrated. -
Page 15: Operating Control And Displays
Operating Control and Displays Operating Control and Displays UI300 User Interface Display BACK key Cursor keys ENTER key Fig. 5-1 User Interface Display The display shows in pictograms: • the menu structure • operating status • parameters • error messages Back key Jump to previous window. -
Page 16: Menu Functions
Operating Control and Displays Menu Functions The menu is divided into three paths: INFO MANUAL SETTINGS INFO Select INFO path for information about the following: • Burner • Faults/Fault history • Software version • Display of check sums • Serial number •... -
Page 17: Main Menu
Operating Control and Displays Main Menu INFORMATION menu path [selected] Display of fuel type Bar graph of internal firing-rate in % (0 - 100) MANUAL menu path Access level 2 SETTINGS menu path Window number Fig. 5-2 Main menu 1. Use cursor keys to select a menu and press ENTER to confirm. -
Page 18: Recall Fault History
Operating Control and Displays 2. Use keys to select menu and press ENTER to confirm. The display shows the "Display operating hours" menu window. Pictogram operating hours Total number of operating hours (device connected to mains voltage) No. of operating hours, oil operation No. -
Page 19: Software Version
Operating Control and Displays Error code-display pictogram Fault code (Last 10 faults are stored, no. 01 is the latest fault) Diagnostic code 1 Diagnostic code 2 No. of operating hours when fault has oc- cured Fig. 5-8 Fault history menu NOTICE! Information concerning fault and diagnostic codes you may find in the list of fault codes. -
Page 20: Display Of Check Sums
Operating Control and Displays 5.4.4 Display of Check Sums Display check sum 1. Use cursor keys to select menu and press ENTER to confirm. The display shows "CRC16 check sums" menu. Check sums pictogram Check sum, access level 0 Check sum, access level 1 Check sum, access level 2 Check sum, access level 4 Fig. -
Page 21: Positions Of Actuators
Operating Control and Displays 5.4.6 Positions of Actuators Display positions of actuators 1. Use the cursor keys to select menu and press ENTER to confirm. The display shows the "Actuators" menu. Actuator pictogram Actuator channel 1 (oil) Actuator channel 2 (air) Actuator channel 3 (oil) Optional channel (OFF;... - Page 22 Operating Control and Displays Digital inputs pictogram Jump to next page Fuel selection oil [no] Fuel selection gas [yes] Burner start [yes] - terminal X10 Fig. 5-14 Page 1 of inputs menu NOTICE! Signals of points 3 and 4 are "logical" signals and not "physical" ones. Background informa- tion: Some signals may have more than one source (terminal, LSB, field buses, parameters).
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Page 23: Digital Outputs
Operating Control and Displays NOTICE! Signals of points 4 and 5 in Fig. 5-15 Page 2 of inputs menu are "logical" signals, not "physi- cal". The BT320/330 supports either oil or gas operation, but cannot be switched. Therefore no separate signals for the oil or gas safety interlock chain are generated. The signal on ter- minal X06 is thus generally known as burner‘s safety interlock chain. - Page 24 Operating Control and Displays Call up 2 page of outputs 1. Use the cursor keys to select the next page and press ENTER to confirm. The display shows "Page 2 digital outputs" menu: Digital outputs pictogram Jump to previous page Jump to next page Oil valve 1 [on] - terminal X01 Oil valve 2 [off] - terminal X02...
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Page 25: Manual Menu Path
Operating Control and Displays Manual Menu Path MANUAL Select MANUAL path to carry out actions as follows: Switching burner ON and OFF Presetting of burner firing-rate Display MANUAL menu 1. Use cursor keys to select path and press ENTER to confirm. The display shows the "Manual operation"... -
Page 26: Settings Menu Path
Operating Control and Displays Settings Menu Path Display SETTINGS menu 1. Use cursor keys to select menu and press ENTER to confirm. The display shows the menu overview. Password pictogram (selected) Delete curves Display program settings Firing-rate controller settings Configuration of read-out actuator outputs Password settings Curve settings... -
Page 27: Program Sequence
Operating Control and Displays 5.6.2 Program Sequence Configure program sequence 1. Use cursor keys to select menu and press ENTER to confirm. The display shows the program sequence overview. Duration of pre-ventilation [selected] Pilot burner oil operation Duration of post-ventilation Valve leakage test Pilot burner gas operation Fig. - Page 28 Operating Control and Displays UI300 pictogram BT300 pictogram Cancel (backwards) Parameter number UI300 Parameter number UI300 Transfer by pressing ENTER (flashing) Value for UI300 Fig. 5-27 Secure data transfer Value for BT300 NOTICE! Apply value only if the values for UI300 and BT300 are identical! The parameter value must be confirmed by pressing ENTER within the countdown (8 s)! 5.
- Page 29 Operating Control and Displays Pictogram UI300 Pictogram BT300 Parameter number UI300 Parameter number BT300 Pictogram apply parameters Value BT300 Value UI300 Fig. 5-29 Display of invalid data transfer Set duration of post-ventilation 1. Use cursor keys to select menu and press ENTER to confirm.
- Page 30 Operating Control and Displays NOTICE! You require access level 2 to make settings in this function! Accept or discard the entry! Activate valve leakage test prior to ignition 1. Use cursor keys to select menu and press ENTER to confirm. 2.
- Page 31 Operating Control and Displays Valve leakage test period 1. Use cursor keys to select menu and press ENTER to confirm. The display shows the valve leakage test period menu. Valve leakage test period pictogram Set valve leakage test period Press ENTER to accept settings Fig.
- Page 32 Operating Control and Displays Pilot burner in oil operation pictogram Activate pilot burner in oil operation Press ENTER to accept settings Fig. 5-36 Pilot burner in oil operation menu NOTICE! You require access level 2 to make settings in this function! Accept or discard the entry! Configuration of actuating outputs 1.
- Page 33 Operating Control and Displays 2. Use cursor keys to set firing-rate point and press ENTER to confirm. Set-point channel 1 is chosen (displayed inversely). 3. Use cursor keys to set channels’ actuator position. 4. Use cursor keys to switch to next channel. 5.
- Page 34 Operating Control and Displays NOTICE! During multi-stage operation, the following points are available: Ignition point 1 (first stage), 1 2 (valve switch-on point, second stage), 1 2 (valve switch-off point, second stage) 2 (second level), 2 3 (valve switch-on point, third stage), 2 ...
- Page 35 Operating Control and Displays Set staged oil operation - transition from 1 to 2 stage Display valve switch-on point, 2 stage Setpoint, air damper position Actual value, air damper position Fig. 5-41 Transition from 1 to 2 stage 1. Select the setpoint for the air damper position and press ENTER to confirm.
- Page 36 Operating Control and Displays The display shows the confirmation prompt: Back to previous menu Deleting values [selected] Proceed with deleting values Fig. 5-43 Confirmation prompt of deleting curves menu 2. Press ENTER The curve values will be deleted. The display shows the values deleted menu. Values deleted Fig.
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Page 37: Other Displays
Operating Control and Displays 5.6.3 Other Displays No connection between UI300 and BT300 UI300 User Interface pictogram No connection symbol BT300 burner control Fig. 5-46 No connection Display shown e.g. when using LSB remote software and communication between BT300 and UI300 is temporarily unavailable. -
Page 38: Leakage Test For Main Gas Valves
Leakage Test for Main Gas Valves Leakage Test for Main Gas Valves Calculation Example An (approximate) formula for calculating the leakage test monitoring facility is summarised be- low: Definitions: GDW: gas pressure monitor gas-side safety shut-off device burner-side safety shut-off device barometric air pressure <... -
Page 39: Leakage Test With Ventilation Via Roof
Leakage Test for Main Gas Valves Leakage Test with Ventilation Via Roof The leakage test checks whether or not the main gas valves are leakproof. For this purpose the gas pressure of the supply is analysed. As leakage test section (space between the two main valves) burns empty whenever the burn- er is switched off, this part is usually pressureless at start-up (gas pressure >... - Page 40 Leakage Test for Main Gas Valves Fig. 6-1 Leakage test process diagram...
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Page 41: Exhaust Of Test Line Over The Roof
Leakage Test for Main Gas Valves Exhaust of Test Line Over the Roof NOTICE! Consider diameter of gas line in the roof ventilation. For ventilation, plug X02 is activated for 3 s. Make sure that this period is sufficient even for smallest ventilation line diameter! Fig. -
Page 42: Technical Data
Technical Data Technical Data Technical Data BT300 Function Power supply: 230 V +10/-15 % 47-63 Hz 115 V +10/-15 % 47-63 Hz (on request) Maximum backup-fuse: 10 A slow-blow To be used only in a grounded power line network! Power consumption: max. -
Page 43: Actuators 662R550
Technical Data Environmental Conditions Storage: Climatic conditions Class 1K3 according to DIN EN 60721-3 Mechanic conditions Class 1M2 according to DIN EN 60721-3 Temperature range -20 ... +70 °C (no condensation) Electronic safety: Degree of protection (DIN EN 60529): BT300 – IP40 housing IP20 terminals UI300 –... -
Page 44: Actuators 662R5001
Technical Data NOTICE! Damaging the 0,8 Nm actuator by opening the actuator. If you open the actuator at another part as the cover of the electric connection, you will dam- age the actuator. Do not open the actuator but at the cover of the electric connection. Actuators 662R5001... - Page 45 Technical Data Environmental conditions 662R5001.../662R5003.../662R5009... Repeat frequency 2,5 kHz Electrical safety Protection class 2 as per DIN EN 60730 NOTICE! Damage of the actuator due to opening the actuators housing. You will damage the actuator, if you open the actuator’s housing at another (this affects actu- ators with 1,2, 3,0 and 9,0 Nm).
- Page 46 Technical Data...
- Page 48 The information in this publication is subject to technical changes. LAMTEC Meß- und Regeltechnik LAMTEC Leipzig GmbH & Co. KG Presented by: für Feuerungen GmbH & Co. KG Wiesenstraße 6 Portitzer Straße 69 D-69190 Walldorf D-04425 Taucha Phone: +49 (0) 6227 / 6052-0...
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