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E 2001 Lenze GmbH & Co KG No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze GmbH & Co KG. All indicationsgiveninthese Operatinginstructions have been selectedcarefully andcomply withthe hardware and software described. Nevertheless, devia- tions cannot be ruled out.
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Show/Hide Bookmarks Contents MA9300PLC EN 1.4...
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The 9300 Servo PLC We would like to congratulate you to the 9300 PLC. For the first time in drive technology, the 9300 Servo PLC by Lenze integrates PLC technology into a controller - and all that without additional hardware.
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Any servo controller of type 9321 ... 9332 Controller 93XX Servo PLC Drive system Drive systems with Servo PLC 93XX and other Lenze drive components Drive PLC Developer Studio, software tool for the development of PLC programs Global-Control (software tool for parameter setting of drives) Packing list...
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• The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals. • The specifications in these Instructions describe the product features without guaranteeing them.
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Show/Hide Bookmarks Preface and general information MA9300PLC EN 1.4...
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1. General Lenze controllers (frequency inverters, servo inverter, DC controllers) can carry a voltage or parts of the controllers can rotate during operation. Surfaces can be hot. If the required cover is removed, the controllers are used inappropriately or installed or operated incorrectly, severe damage to persons or material assets can occur.
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Show/Hide Bookmarks Safety instructions Layout of the safety instructions • All safety instructions have a uniform layout: – The icon characterizes the type of danger. – The signal word characterizes the severity of danger. – The note text describes the danger and gives information on how to prevent dangerous situations.
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Direct connection of resolver or encoder feedback – Easy connection because of prefabricated system cables (accessories) – Connecting cables can be plugged • Programmable user configuration through the Lenze ’Drive Developer Studio’ (DDS) based on IEC 1131-3. • System bus (CANopen) for –...
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Show/Hide Bookmarks Technical data General data/ operating conditions Field Values Vibration resistance Germanischer Lloyd, general conditions Permissible moisture Humidity class F without condensation (average relative humidity 85 %) Permissible temperature ranges during transport: -25 °C ... + 70 °C during storage of the controller: -25 °C ...
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Show/Hide Bookmarks Technical data PLC functionality Field Numbe Description Inputs digital Input for controller enable 24V DC / 8mA per input Free inputs (interruptable, response time 250 µ s) Free inputs ñ 10V analog 2 Free inputs (11 bit + sign) Outputs Outputs digital...
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Show/Hide Bookmarks Technical data Rated data 3.4.1 Types 9321 to 9325 Type EVS9321-EI EVS9322-EI EVS9323-EI EVS9324-EI EVS9325-EI Order no. EVS9321-EI EVS9322-EI EVS9323-EI EVS9324-EI EVS9325-EI Type EVS9321-CI EVS9322-CI EVS9323-CI EVS9324-CI EVS9325-CI Order no. EVS9321-CI EVS9322-CI EVS9323-CI EVS9324-CI EVS9325-CI 320 V - 0 % ≤ V ≤...
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Show/Hide Bookmarks Technical data 3.4.2 Types 9321 to 9324 with 200 % overcurrent Type EVS9321-EI EVS9322-EI EVS9323-EI EVS9324-EI Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz Motor power (4-pole ASM) [kW] 0.37 0.75 [hp] Output power U, V, W (8 kHz) [kVA] Output current (8 kHz) Output current (16 kHz)
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Show/Hide Bookmarks Technical data 3.4.3 Types 9326 to 9332 Type EVS9326-EI EVS9327-EI EVS9328-EI EVS9329-EI EVS9330-EI EVS9331-EI EVS9332-EI Order no. EVS9326-EI EVS9327-EI EVS9328-EI EVS9329-EI EVS9330-EI EVS9331-EI EVS9332-EI Type EVS9326-CI EVS9327-CI EVS9328-CI Order no. EVS9326-CI EVS9327-CI EVS9328-CI 320 V - 0 % ≤ V ≤...
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Show/Hide Bookmarks Technical data 3.4.4 Fuses and cable cross-sections Mains input L1, L2, L3, PE/motor connection U, V, W Input + UG, -UG Type Operation without mains filter Operation with mains filter Fuse E.l.c.b. Cable cross-section Fuse E.l.c.b. Cable Fuse Cable cross-section cross-section...
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Show/Hide Bookmarks Technical data 3.4.5 Mains filter Rated data (uk ≈ 6%) Lenze order number Type Mains current Inductance for RFI degree A for RFI degree B 9321 1.5 A 24 mH EZN3A2400H002 EZN3B2400H002 9322 2.5 A 15 mH EZN3A1500H003...
Show/Hide Bookmarks Installation Installation Mechanical installation 4.1.1 Important notes • Use the controllers only as built-in devices! • If the cooling air contains pollutants (dust, fluff, grease, aggressive gases): – Take suitable preventive measures , e.g. separate air duct, installation of filters, regular cleaning, etc.
The heat sink of the controllers 9321 ... 9329 can be mounted outside the control cabinet to reduce the heat generated in the control cabinet. For this, you need a mounting frame with seal (can be ordered from Lenze). •...
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Show/Hide Bookmarks Installation Dimensions for types 9321 to 9326 Fig. 4-2 Dimensions for mounting with thermally separated power stage Type 9321, 9322 112.5 385.5 95.5 365.5 105.5 9323, 9324 131.5 385.5 114.5 365.5 105.5 9325, 9226 385.5 137.5 365.5 105.5 Mounting cut-out Type Height...
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Show/Hide Bookmarks Installation Dimensions for types 9327 to 9329 K35.0017 Fig. 4-3 Dimensions for mounting with thermally separated power stage Type 9327, 9328, 9329 280 Mounting cut-out Z Type Height Width 338 ± 1 238 ± 1 20 ± 2 259 ±...
Show/Hide Bookmarks Installation 4.1.4 Variant mounting Variant EVS932X-Cx (”Cold plate”) For installation in control cabinets together with other heat sinks in ”Cold plate technique” (x = order abbreviation; see inner Instructions cover). Dimensions for types 9321-Cx to 9326-Cx K35.0059 Fig. 4-4 Dimensions for mounting in ”...
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Show/Hide Bookmarks Installation Dimensions for types 9327-Cx and 9328-Cx K35.0056 Fig. 4-5 Dimensions for mounting in ” Cold Plate technique” Type 9327-Cx 9328-Cx When using an attachable fieldbus module: Observe the free space required for the connection cables All dimensions in mm MA9300PLC EN 1.4...
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Show/Hide Bookmarks Installation • Observe the following points to comply with the technical data: – Ensure sufficient ventilation of the heat sink. – The free space behind the control cabinet back panel must be at least 500 mm. • If you install several controllers in the control cabinet: –...
Show/Hide Bookmarks Installation Electrical installation For information about the installation according to EMC, see chapter 4.3. (^ 4-33) 4.2.1 Protection of persons Danger! All power terminals carry voltage up to 3 minutes after mains disconnection. 4.2.1.1 Residual-current circuit breakers Labelling of RCCBs Meaning AC-sensitive residual-current circuit breaker (RCCB, type AC) Pulse-current sensitive residual-current circuit breaker (RCCB, type A)
Show/Hide Bookmarks Installation 4.2.1.2 Isolation The controllers have an electrical insulation (isolating distance) between the power terminals and the control terminals as well as to the housing: • Terminals X1 and X5 have a double basic insulation (double isolating distance, safe electrical isolation to VDE0160, EN50178).
– We recommend to use a PTC or thermostat with PTC characteristic for temperature monitoring of the motor. Stop! Lenze three-phase motors are equipped with PTCs as a standard. When using motors of other manufacturers, please carry out the measures required for the adaptation to the controller. (^ 4-28) •...
With earthed phase Operation is only possible with one variant Contact Lenze DC-supply via + U The DC voltage must be symmetrical to PE. The controller will be destroyed when grounding + U 4.2.5...
Show/Hide Bookmarks Installation 4.2.7 Power connections Controllers Preparations for power connection • 9321 ... 9326 Remove the covers of the power connections: – Unlatch to the front by gentle pressure. – Pull upwards (mains connection) or downwards (motor connection). • 9327 ...
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By means of recommended DC fuses. • side (+ UG, -UG) The fuses/fuse holders recommended by Lenze are all UL approved. For DC bus connection or supply by means of a Please observe the notes in Part F of the Systems Manual.
Show/Hide Bookmarks Installation 4.2.7.2 Motor connection We recommend the use of shielded motor cables only, because of the EMC safety. Tip! The shielding of the motor cable is only required to comply with existing standards (e.g. VDE 0160, EN 50178). Types 9321 to 9326 Correct shield connection with shielded cables (required parts in the accessory kit):...
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Show/Hide Bookmarks Installation Types 9330 and 9331 • Carry out strain relief using cable binders • Correct shield connection with shielded cables: – Apply motor cable shield to shielding plate using clip and M5x12 bolts – Fix the shield of the thermal contact (see ^ 4-28 ) at the PE stud next to the motor connection with a surface as large as possible.
Show/Hide Bookmarks Installation • Observe the max. permissible motor cable length: = 400 V (+ 10%) = 480 V (+ 10%) Type = 8 kHz = 16 kHz = 8 kHz = 16 kHz chop chop chop chop 9321 / / / / 9322 up to 50 m up to 45 m up to 50 m...
Show/Hide Bookmarks Installation 4.2.7.4 DC-bus connection of several drives Decentralized supply with brake module K35.0113 Fig. 4-9 Decentralized supply for DC-bus connection of several drives Z1, Z2 Mains filter (for dimensioning see systems manual, part F) Brake chopper Brake resistor (for r.m.s. current monitoring see systems manual, part F) F1...F6 Fuses (see chapter 3.4.4 and chapter 4.2.7.1) F7...F10...
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Show/Hide Bookmarks Installation Central supply with supply module • When connecting the supply module, the corresponding Operating Instructions must be observed. K35.0114 Fig. 4-10 Central supply for DC-bus connection of several drives Mains filter Supply module Protection, see “Cable protection” ( ^ 3-7 ) / “mains connection” ( ^ 4-13 ) F1...F6 F4...F9 DC-bus fuses (see chapter 3.4.4 / 4.2.7.1);...
Show/Hide Bookmarks Installation 4.2.8 Control connections 4.2.8.1 Control cables • Connect control cables to the screw terminals: Max. permissible cable cross-section Screw-tightening torques 1.5 mm 0.5 ... 0.6 Nm (4.4 ... 5.3 lb-in) • We recommend a one-sided shielding of all cables for analog signals, to avoid signal distortion.
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Show/Hide Bookmarks Installation Terminal Level Data Analog 1, 2 Differential master-voltage input -10 V to + 10 V Resolution: inputs 5 mV (11 bit + sign) Jumper X3 Differential master-current input -20 mA to + 20 mA Resolution: 20 µ A (10 bit + sign) Jumper X3 3, 4 Differential master-voltage input...
Show/Hide Bookmarks Installation 4.2.8.3 Connection diagrams Connection of analog signals Analog signals are connected via the 2 x 4-pole terminal block X6. Depending on the use of the analog inputs, the jumper of X3 must be set accordingly. Connection for external voltage supply •...
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Show/Hide Bookmarks Installation Connection of digital signals Digital signals are connected via the 2 x 7-pole terminal block X5. The levels of the digital inputs and outputs are PLC compatible. Only use relays with low-current contacts for switching signal cables (recommendation: relays with gold-plated contacts).
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Tip! For the connection to the digital frequency input (X9) or digital frequency output (X10), use prefabricated Lenze cables. Otherwise, only use cables with twisted pairs and screened cores (A, O / B,B / Z, Z) (see connection diagram). Digital frequency output X10...
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Show/Hide Bookmarks Installation STATE BUS (X5/ ST) The state bus is a controller-specific bus system for simple monitoring in a network of drives: • Controls all networked drives in a preselected state. • Up to 20 controllers can be connected. •...
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Show/Hide Bookmarks Installation System bus connection (X4) 932X - 933X 932X - 933X 932X - 933X Ctrl. Ctrl. Ctrl. enable enable enable 9300PLC123 Fig. 4-13 Wiring of the system bus Bus termination resistors 120 Ω (included in the accessory kit) RA1, RA2 •...
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Show/Hide Bookmarks Installation The following connections of the system bus connection are possible: • Connection to a decentral terminal extension for digital and analog inputs and outputs • Connection to a superimposed control (PLC, decentralised inputs/outputs, operating terminal) • Interconnection of several controllers Tip! The terminal X6/7 should be electrically connected to the front shielding sheet (see drawing)to avoid interference during data transmission via the system bus (CANopen).
– Thermostat/normally-closed contact Other monitoring KTY , PTC and TKO do not offer complete protection. To improve the monitoring, Lenze recommends the use of a bimetallic relay. Alternative monitoring Comparators (L_CMP1 ... L_CMP3) monitor and a time element (L_TRANS1 ... L_TRANS4) limits the motor current for small speeds or motor standstill.
Connection of a thermal sensor to the terminals T1 and T2 and internal connection Tip! • In the prefabricated Lenze system cables for Lenze servo motors the cable for the temperature feedback is already included. The cables are designed for wiring according to EMC.
• A resolver can be used as feedback system at this input. An adjustment is not necessary. Tip! Use the prefabricated Lenze system cable for the resolver connection. Features: • 2-pole resolver (V = 10 V, f = 4 kHz) •...
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Encoder connection (X8) An incremental encoder or a sin/cos encoder can be connected to this input. Tip! Use the prefabricated Lenze system cable for the encoder connection. • The encoder supply voltage V can be adjusted in the range from 5 V to 8 V under C0421 CC5_E –...
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Show/Hide Bookmarks Installation Incremental encoder Features: • Incremental encoders with two 5 V complementary signals which are shifted by 90 ° (TTL encoder) can be connected. – The zero track can be connected (as option). • 9-pole Sub-D female pin connector •...
Show/Hide Bookmarks Installation Installation of a CE-typical drive system • General notes The electromagnetic compatibility of a machine depends on the type of installation and care taken. Please observe: – Assembly – Filters – Shielding – Earthing • For diverging installations, the conformity to the CE EMC Directive requires a check of the machine or system regarding the EMC limit values.
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Show/Hide Bookmarks Installation F1 ... F3 F4 F5 932X - 933X 9351 E1 E2 E3 E4 E5 A1 A2 K35.0124 Fig. 4-17 Example for wiring in accordance with EMC regulations Protection, see “Cable protection” ( ^ 3-7 ) / “Mains connection” ( ^ 4-13 ) F1...F5 Mains contactor For mains filter “A”...
Show/Hide Bookmarks Commissioning Commissioning General The controller and motor commissioning described here only refers to the PLC program stored in the controller. This program helps to easily check the functionality of the drive components and the correctness of their connections. The program ’DryRun.lpc’...
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Show/Hide Bookmarks Commissioning GND 2 93XX Processor board GND 2 28 E1 E2 E3 E4 E5 A1 A2 + 24V DC 9300PLC121 Fig. 5-1 Use of control terminals for first commissioning MA9300PLC EN 1.4...
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Show/Hide Bookmarks Commissioning Signal flow chart for operational check tests (Program “DryRun”) 9300PLC003 9300PLC003 Fig. 5-2 Signal flow chart for the PLC program saved as default setting Function Input variable Description bUp_b DIGIN_bln1_b TRUE - The signal atn nOut_a approaches its max. limit value (nHighLimit). (digital input of the terminal X5) wTir...
The controller can be tested via the digital inputs as described in the signal flow chart. By means of a keypad 9371BB or a PC with the Lenze operating program for Windows “Global- Drive-Control” (GDC) the diagnostics or the changes of the code values of the drive can be carried out easily.
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[C0025] Feedback Selection of the feedback system • type Input of the encoder specified on the nameplate of the Lenze motor: 110 ... 113 – C0025 automatically changes C0420, C0490, C0495 C0025 a tomatically changes C0420 C0490 C0495 210 ... 213 à...
”Geber” (encoder”) under C0416 when using motors with resolvers (optional). • If the motor is not listed under C0086, select a Lenze motor with similar data under C0086 (see chapter 5.6, selection list motors). You have to change the following motor data manually: –...
The rotor angle (offset of electrical and mechanical rotor angle) is not correct • Make a rotor position adjustment (C0095 = 1). For this, operate the motor without load. Motor selection list C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type...
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Show/Hide Bookmarks Commissioning C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Thermal sensor Value Name [kW] [rpm] [Hz] DSVA56-140 DSVAXX056-22 0.80 3950 DFVA71-120 DFVAXX071-22 2.20 3410 DSVA71-140 DSVAXX071-22 1.70 4050 DFVA80-60 DFVAXX080-22 2.10 1635 DSVA80-70 DSVAXX080-22 1.40...
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Show/Hide Bookmarks Commissioning C0086 Lenze motor type C0081 C0087 C0088 C0089 C0090 Motor type Thermal sensor Value Name [kW] [rpm] [Hz] DXRAXX071-12-50 DXRAXX071-12 0.25 1410 DXRAXX071-22-50 DXRAXX071-22 0.37 1398 DXRAXX080-12-50 DXRAXX080-12 0.55 1400 DXRAXX080-22-50 DXRAXX080-22 0.75 1410 DXRAXX090-12-50 DXRAXX090-12 1.10...
Show/Hide Bookmarks Commissioning 5.6.1 Keypad (Order no.: EMZ9371BB) The keypad can be plugged on the X1 interface and removed during operation. When the keypad is plugged on the controller, the module is initialized. The keypad is ready for operation after ”GLOBAL DRIVE READY” has been displayed. Front view Global DRIVE Imax...
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Show/Hide Bookmarks Commissioning Segments and status indications of the LCD display: Segment Explanation Code number Four-digit code number Subcode number Two-digit subcode number Parameter Parameter value with max. twelve digits Text Help text with max. 13 digits; in the operating level: status information of C0183 or contents of C0004 SH PRG SH PRG : Parameter is accepted only with SHIFT + PRG (OFFLINE)
Show/Hide Bookmarks Commissioning • Additional information is displayed according to the following priority list: Priority Display Meaning GLOBAL DRIVE INIT Initialising or communication error between operating module and controller XXX - TRIP Active TRIP (contents of C0168/1) XXX - MESSAGE Active message (contents of C0168/1) Special controller states: Switch-on inhibit...
Show/Hide Bookmarks Commissioning Display in front of the parameter Controller uses the new value Immediately during the change SH+ PRG After pressing SH+ PRG. Acknowledgement: ok in the display SH+ PRG Press STOP to inhibit the controller. Press SHIFT + PRG. Acknowledgement: ok in the display Press RUN to enable the controller.
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Show/Hide Bookmarks Commissioning 5-14 MA9300PLC EN 1.4...
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Show/Hide Bookmarks Troubleshooting and fault elimination Troubleshooting and fault elimination • You can recognise immediately whether a fault has occurred through display elements or status information. (^ 6-1, chapter “Troublehooting”) • The error can be analysed – with the history buffer (see ’Online Help’...
Show/Hide Bookmarks Troubleshooting and fault elimination Reset of error messages Reaction on Measures for re-commissioning Danger notes operating errors • TRIP/ FAIL-QSP After the error has been eliminated, the drive can be restarted when an acknowledgement has been sent. • TRIP / FAIL-QSP acknowledgement by: –...
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A digital input assigned to the TRIP-Set function Check external encoder has been activated. (EEr) x 105 InternalFault Internal error Contact Lenze (H05) x 107 IncorPowStage Incorrect power stage During initialization of the controller, an Contact Lenze incorrect power stage was detected...
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Show/Hide Bookmarks Troubleshooting and fault elimination Error number 0 = TRIP Display Error Cause Remedy 1 = Message 2 = Warning 3 = FAIL-QSP x 200 Fault Max. plant speed Active load (e.g. for hoists) too high Check drive dimensioning. exceeded (C0596) Drive is not speed-controlled, torque Increase torque limit if necessary.
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Show/Hide Bookmarks Troubleshooting and fault elimination Error number 0 = TRIP Display Error Cause Remedy 1 = Message 2 = Warning 3 = FAIL-QSP x 155 PosLim pos Positive position limit Positive position limit (C1223) was exceeded. Find out why the value was exceeded (e.g. ”in- (P05) correct”...
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(C1329= 3). x 074 ProgInterfer Program error A fault in the program was detected. Send controller with data (on diskette) to (PEr) Lenze. • x 079 InitialErr Initialising error A fault was detected during transfer of Correct parameter set. parameter set between the controllers (PI) •...
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