Lenze 2112 Operating Instructions Manual
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Lenze 2112 Operating Instructions Manual

Lenze 2112 Operating Instructions Manual

Interbus-loop fieldbus module
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EDB2112UB
00414276
Operating Instructions
INTERBUS-Loop
IN
OUT
Fieldbus module type 2112
I
B
NTER
US-LOOP
2112

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Summary of Contents for Lenze 2112

  • Page 1 Show/Hide Bookmarks EDB2112UB 00414276 Operating Instructions INTERBUS-Loop 2112 Fieldbus module type 2112 NTER US-LOOP...

  • Page 2: 8200 Vector

    1998 Lenze GmbH & Co KG Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties. All information given in this documentation have been checked for compliance with the hardware and software described. Nevertheless, deviations and mistakes cannot be ruled out.

  • Page 3: Table Of Contents

    ............5.1 Configuration of the host for communication with the 2112 fieldbus module .

  • Page 4: 8.1 Accessories

    Show/Hide Bookmarks Contents 6 Parameter setting ............6.1 Process data .

  • Page 5: Preface And General Information

    In the following, the term ”controller” is used for ”93XX servo inverters” or ”82XX frequency inverters”. Drive system In the following the term ”drive system” is used for drive systems with fieldbus modules and other Lenze drive components. Fieldbus module In the following text, the term ”fieldbus module”...

  • Page 6: Legal Regulations

    Operate the fieldbus module only under the conditions prescribed in these Operating Instructions. • The fieldbus module is an additional module and can be optionally attached to the Lenze controller series 82XX, 8200, and 93XX. The 2112 fieldbus module links Lenze controllers with the fast serial communication system INTERBUS.

  • Page 7: Safety Information

    General safety information • These safety notes do not claim to be complete. In case of questions and problems please contact your Lenze representative. • At the time of delivery the fieldbus module meets the state of the art and ensures basically safe operation.

  • Page 8: Layout Of The Safety Information

    Show/Hide Bookmarks Safety information Layout of the safety information • All safety information has a uniform layout: – The icon characterizes the type of danger. – The signal word characterizes the severity of danger. – The note text describes the danger and gives information on how to prevent dangerous situations.

  • Page 9: Technical Data

    Show/Hide Bookmarks Technical data Technical data Features • Attachable additional module for Lenze controller series 82XX, 8200 vector, and 93XX • Bus connection via remote bus to RS485 standard • Maximum distance between participants: 20 m • Max. loop length: 200 m •...

  • Page 10: Rated Data

    75.2 2112 Fig. 3-1 Dimensions of the 2112 fieldbus module Protocol data Field Values Maximum number of controllers with InterBus-Loop 2112 Process-data words (PCD): 2 words (32 bit) INTERBUS-Loop identification 179 (decimal) or B3 (hex) Baud rate 500 kbit/s BA2112EN...

  • Page 11: Communication Data

    Show/Hide Bookmarks Technical data Communication data 3.6.1 Processing time of the controller The INTERBUS transfer time or cycle time is added to the processing time in the controller. The processing time of the controller depends on the controller series and type. The cycle time of the bus system is independent of the processing time of the controller.
  • Page 12 Show/Hide Bookmarks Technical data BA2112EN...

  • Page 13: Installation

    2112 fieldbus module is supplied with voltage and is connected to the controller. The 2112 fieldbus module is supplied via INTERBUS-Loop.X BLINKING 2112 fieldbus module is supplied with voltage but is not connected to the controller. Controller is • switched-off, •...

  • Page 14: Mechanical Installation

    If necessary, remove the keypad which was previously attached to the controller before. • Plug the 2112 fieldbus module into the corresponding interface of the controller and fasten it with the fixing screw (see Fig. 4-1). Tighten the screws to ensure a good PE connection.
  • Page 15 INTERBUS-Loop INTERBUS-Loop terminal and peripheral bus participants (Max. number of participants: 63, max. sum current < 1.8 A) INTERBUS-Loop fieldbus module Bus participant in the INTERBUS-Loop; e.g. Lenze controller with INTERBUS-Loop module 2112 INTERBUS-Loop cable Connection in the loop BA2112EN...
  • Page 16 Show/Hide Bookmarks Installation BA2112EN...

  • Page 17: Commissioning

    2112 fieldbus module. Commissioning of 2112 fieldbus modules 1. Plug the 2112 fieldbus module into the front automation interface (AIF) of the controller (see Operating Instructions for the controller) 2. Supply INTERBUS-Loop terminal (see Fig. 4-2, pos. 2.2) with voltage.

  • Page 18: Drive Control Via Interbus-Loop

    The controller now accepts control data from the InterBus-Loop. 93XX 1. For drive control via INTERBUS set the Lenze parameter Signal Configuration (C0005) to a value xxx3 using the 9371 keypad. For the first commissioning, select the signal configuration 1013.

  • Page 19: Enable Controller Via Interbus-Loop

    Show/Hide Bookmarks Commissioning Enable controller via INTERBUS-Loop The 2112 fieldbus module offers the user the possibility to operate the controller with different control modes: • Standard unit control • DRIVECOM control • User defined control profile The bit assignment of the control and status word depends on the control mode selected. The selection between the control modes “Standard unit control”...

  • Page 20: Drivecom Control

    ≠ (C0009 11, 12) The unit control is described in the DRIVECOM profile 20. In the following, you will find the changes required for the Lenze controllers. 820X 821X, The automatic DC-injection brake must be deactivated in all parameter sets, i. e.

  • Page 21: User Defined Control Profile

    Show/Hide Bookmarks Commissioning 5.4.3 User defined control profile The controllers 93XX and 8200 vector offer the possibility to link the process data words 1 and 2 through the AIF block (see Process Data Assignment for 93XX and 8200 vector): 1. Controller settings as described in chapter 5.3 2.
  • Page 22 Show/Hide Bookmarks Commissioning BA2112EN...

  • Page 23: Parameter Setting

    Show/Hide Bookmarks Parameter setting Parameter setting Tip! PCP communication is not supported. Parameter data (= Lenze codes) can be changed through a keypad which can be attached to the controller. Process data 6.1.1 Process data assignment 6.1.1.1 General information Process data are cyclically exchanged between the controller and the master.

  • Page 24: Process-Data Assignments For 82Xx

    Show/Hide Bookmarks Parameter setting Assignment of process input data words Meaning for Unit control DRIVECOM control User defined Byte No. C0009 ≠ 11, 12 C0009 = 11 control profile C0009 = 12 (only 8200 vector / 93XX) 1 HIGH byte; bit 8-15 PIW1 PIW1 DRIVECOM stat s word...

  • Page 25: Process-Data Assignment For 8200 Vector

    Show/Hide Bookmarks Parameter setting 6.1.1.3 Process-data assignment for 8200 vector Digital and analog input and output signal can be configured freely (see Operating Instructions “8200 vector”: Codes C0410, C0412, C0417 and C0421). The change of the code C0001 to 3 starts the preconfiguration of the process data words in the ›...

  • Page 26: Process-Data Assignment For 93Xx

    - described in the Manual 93XX - is used. The function block AIF-IN determines the input data of the controller as data interface for the 2112 fieldbus module. For more detailed information about the function block AIF-IN, see the Manual 93XX.
  • Page 27 Show/Hide Bookmarks Parameter setting A I F - I N * D C T R L A I F - C T R L . B 3 Q S P A I F - C T R L . B 8 D I S A B L E A I F - I N A I F - C T R L .

  • Page 28: Status Word

    - described in the Manual 93XX - is used. The function block AIF-OUT determines the controller output data as data interface for the 2112 fieldbus module. For more detailed information about the function block AIF-OUT, see the Manual 93XX.
  • Page 29 Show/Hide Bookmarks Parameter setting A I F - O U T * A I F - O U T S T A T S T A T B i t 0 B i t 0 S T A T . B 0 S T A T .
  • Page 30 Show/Hide Bookmarks Parameter setting 6.1.2 Unit control (C0009 = 11) In the following the bit assignment of control and status word is under C0009 = 11: 6.1.2.1 Control word Control word for 82XX and 8200 vector 8200vector 820X 820X 821x,822x 821x,822x Factory setting: Factory setting:...
  • Page 31 Show/Hide Bookmarks Parameter setting Control word for 93XX 9300 9300 Servo 9300 9300 9300 Vector Positioning Cam profiler controller C0005 1xx3 4xx3 5xx3 6xx3,7xx3 2xxx3 xxx3 1xxx, 2xxx, 4xx3 6xx3,7xx3 3xxx, 5xxx, 10xxx, 11xxx NSET-JOG*1 Reserved NSET-JOG*1 Reserved Reserved CSEL1-CAM*1 NSET-JOG*1 Reserved Reserved...
  • Page 32 Parameter setting 6.1.2.2 Status word Status word for 82XX and 8200 vector 820X 821x,822x 8200vector Lenze setting Reserved Actual parameter set DCTRL-PAR-B0 0 = Parameter set 1 or 3 active 1 = Parameter set 2 or 4 active IMP (pulse inhibit)
  • Page 33 Show/Hide Bookmarks Parameter setting Status word for 93XX 9300 Servo Servo Servo cam vector positioning profiler controller C0005 1xx3 4xx3 5xx3 6xx3,7xx3 2xxx3 1xxx3 xxx, 2xxx, 4xxx 6xxx, 7xxx, 3xxx, 5xxx, 8xxx, 9xxx 10xxx, 11xxx DCTRL-PAR1-0 DCTRL-PAR1-0 DCTRL-PAR1-0 DCTRL-PAR1-0 Reserved CERR1-ERR DCTRL-PAR1-0 DCTRL-PAR1-0 DCTRL-PAR1-0 DCTRL-IMP...

  • Page 34: Drivecom Status Machine

    Show/Hide Bookmarks Parameter setting 6.1.3 DRIVECOM control ≠ (C0009 11, 12) 6.1.3.1 DRIVECOM status machine Controllers 82XX, 8200 vector (C0001 ½ 3) For standard control you enter the control information via the corresponding control inputs (terminal): Information about the current unit status (Fig. 6-3, see below) (rectangles) are available in the DRIVECOM parameter “status word“.
  • Page 35 Parameter setting Controllers 82XX and 8200 vector (C0001 = 3) and 93XX With INTERBUS-DP control (82XX: Lenze parameter C0001 = 3; 93XX: always) and when using the 2112 fieldbus module, the Lenze controller status is normalized according to the DRIVECOM-Profile Information about the current unit status (Fig.
  • Page 36 COMMAND 7, 10, 11 (quick stop) Command to change to the controller status “SWITCH ON INHIBIT“. If the controller was enabled, it is decelerated in a controlled way along the Lenze quick-stop ramp. Control word: bit 2 = 0 COMMAND 13 (FAULT/TRIP) The controller has recognized a malfunction.
  • Page 37 Show/Hide Bookmarks Parameter setting The individual bit-control commands of the control word depend on other bit positions. In the following you will find a description of the bits required to effect the command. Controller status commands Bits of the control word 1 Standstill 2 Switch on 3 Operation enable...
  • Page 38 Show/Hide Bookmarks Parameter setting 6.1.3.2 Control word Name Meaning Switch on 0 = command 2, 6, 8 (controller inhibit) 1 = command 3 (controller inhibit) Voltage inhibit 0 = Voltage inhibit active 1 = voltage inhibit not active Quick stop 0 = Quick stop active 1 = Quick stop not active Operation enable...
  • Page 39 (clamp). 0 = No message 1 = Message (IMP) Remote 82xx, 821x, 822x, 8200 vector: Bus access right depends on Lenze parameter ”Operating mode” (C0001) 0 = C0001 ≠ 3 1 = C0001 = 3 DOZD\V  93XX:...

  • Page 40: Process Data Monitoring

    Show/Hide Bookmarks Parameter setting 6.1.4 User defined control profile (C0009 = 12) • Only useful with 93XX and 8200 vector (free configuration possible) • When using a user-defined control profile, predefined control and status words are not available. • The user determines the link between input and output data. ›...

  • Page 41: Troubleshooting And Fault Elimination

    Show/Hide Bookmarks Troubleshooting and fault elimination Troubleshooting and fault elimination In the following you will find information about troubleshooting in the INTERBUS-Loop system in connection with controllers. Most of the diagnosis help is based on the instructions given by Phoenix or the manufacturer of InterBus Loop masters.

  • Page 42: Controller Is Inhibited

    The controller cannot be enabled via INTERBUS-Loop process data, i.e. the status ”OPERATION ENABLED” will not be reached. INTERBUS loop INTERBUS loop Initialization check Yellow bus LED Check 2112 mo- on permanently? dule 82XX: Set the operating mode (C0001) to 3 (if necessary, store parameter C0003)
  • Page 43 Show/Hide Bookmarks Troubleshooting and fault elimination POW1 = 007E selection PIW1 = xxxx xxxx x011 0001 (ready for switch on)? POW1 = 0007F selection Enable controller (terminal 28, C40) PIW1 = 821X/8200vector/822X: xxxx xxxx x011 0111 ≠ Select setpoint C0106 (operation enabled)? via POW2 Setpoints or other control...

  • Page 44: Check Interbus-Loop

    Show/Hide Bookmarks Troubleshooting and fault elimination Check INTERBUS-Loop Short test of the INTERBUS-Loop system in the event of faulty initialization. The diagnostics information of the INTERBUS-Loop fieldbus modules in the host must be considered. For troubleshooting it can be reasonable to reduce the bus so that only one unit is connected to the INTERBUS-Loop.

  • Page 45: Activate Fieldbus Module

    Show/Hide Bookmarks Troubleshooting and fault elimination Activate fieldbus module Activate the fieldbus module in connection with a controller. Green LED on permanently? Switch on the controller or check the INTERBUS-Loop connection! Yellow bus LED on? Start INTERBUS-Loop operation BA2112EN...

  • Page 46: Reset Fault (Trip)

    Show/Hide Bookmarks Troubleshooting and fault elimination Reset fault (TRIP) Fault reset via INTERBUS-Loop process data. POW1 = 0080 selection PIW1 = xxxx xxxx x100 0000 (switch-on inhibit)? Preselection: POW1 = 0000 then POW1 = 0080 PIW1 = xxxx xxxx x100 0000 (switch-on inhibit)? BA2112EN...

  • Page 47: Appendix

    Show/Hide Bookmarks Appendix Appendix Accessories In the following, you will find the accessory components for INTERBUS with the order information of Phoenix Contact: Tip! Please ask the manufacturer of the accessory components for the latest order information and the technical data. Name Order information of Phoenix Contact Loop cable:...

  • Page 48: List Of Abbreviations

    Show/Hide Bookmarks Appendix List of abbreviations Abbreviation Meaning Automation Interface; interface between controller and automation or fieldbus modules. It also includes defined process data. Display of values in the binary character format (0,1). Ctrl. enable Controller enable Ctrl. inhibit Controller inhibit DC-injection brake Electromagnetic Compatibility ¡...

  • Page 49: Glossary

    Parameter number according to the PROFIBUS and DRIVECOM definitions. If a parameter comprises several values (e.g. arrays and records), they are addressed by an additional subindex. InterBus Serial bus system of Phoenix Contact Lenze code number see code number Master see host/host system Network topology Design and structure of a network: e.g.

  • Page 50: Table Of Keywords

    Show/Hide Bookmarks Appendix Table of keywords Figures Commissioning, 5-1 8200 vector Communication data, 3-3 Communication medium, 3-2 Control word, 6-8 Configuration of host and fieldbus module, 5-1 Status word, 6-10 Connection, Connections of the fieldbus module, 4-1 82XX Control Control word, 6-8 DRIVECOM, 5-4, 6-12 Standard unit, 5-3 Status word, 6-10...
  • Page 51 Show/Hide Bookmarks Appendix Parameter setting, 6-1 Installation Personnel, qualified, 2-1 Electrical, 4-2 Process data, 6-1 Mechanical, 4-2 Monitoring, 6-18 Process data monitoring selection code, 6-18 Items supplied, 1-1 Process data monitoring time, 6-18 Process-data assignment, 6-1 Protocol data, 3-2 Labelling, Controller, 1-2 Rated data, 3-2 Legal regulations, 1-2 Liability, 1-2...
  • Page 52 Show/Hide Bookmarks Appendix BA2112EN...
  • Page 53 Show/Hide Bookmarks Appendix BA2112EN...

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