Ingersoll-Rand UP6RD-5-175 Operation And Maintenance Manual

Enclosed 60hz

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UP6RD–5–175, UP6RM–5–175, UP6RX–5–175

This manual contains

important safety information

and must be made available to

personnel who operate and

maintain this machine.

ENCLOSED 60Hz

OPERATION AND MAINTENANCE MANUAL

C.C.N. : 22231930 US

REV.

DATE

: A

: APRIL 2003

Table of Contents

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Summary of Contents for Ingersoll-Rand UP6RD-5-175

Page 1 UP6RD–5–175, UP6RM–5–175, UP6RX–5–175 ENCLOSED 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate and maintain this machine. C.C.N. : 22231930 US REV. DATE : APRIL 2003...
Page 3: Table Of Contents
CONTENTS & ABBREVIATIONS CONTENTS ABBREVIATIONS & SYMBOLS #### Contact Ingersoll–Rand for serial number CONTENTS –>#### Up to Serial No. ####–> From Serial No. FOREWORD Not illustrated Option DECALS Not required As required Sitemaster/Sitepack SAFETY High ambient machine Watercooled machine GENERAL INFORMATION Aircooled machine Energy recovery system T.E.F.C.
Page 4: Foreword
FOREWORD The contents of this manual are considered to be proprietary and IF IN DOUBT CONSULT SUPERVISION confidential to Ingersoll–Rand and should not be reproduced without the prior written permission of Ingersoll–Rand. This machine has been designed and supplied for use only in the following specified conditions and applications: Compression of normal ambient air containing no known or Nothing contained in this document is intended to extend any...
Page 5: Decals
DECALS ANSI SYMBOLS GRAPHIC FORM AND MEANING OF ANSI SYMBOLS DANGER INTAKE AIR. Can contain carbon monoxide or other contaminants. Will cause serious injury or death. Ingersoll–Rand air compressors are not designed, intended or approved for breathing air. Compressed air should not be used for breathing air applications unless treated in accordance with all applicable codes and regulations.
Page 6 DECALS Item Qty. Description Item Qty. Description 32320129 VOLTAGE HAZARD DECAL – PARTS LABEL (ON INSIDE PANEL) 32341075 SAFETY LABEL – VOLTAGE LABEL 54499306 IR LOGO 56289655 INSTALLATION TAG 32320111 2 YR. WARRANTY DECAL 56276660 CHECK OIL DECAL 54517073 LIFT HERE DECAL 32263832 ROTATING FAN DECAL 32310922...
Page 7 DECALS Item Qty. Description Item Qty. Description 32320129 VOLTAGE HAZARD DECAL 32341075 SAFETY LABEL (ON INSIDE PANEL) 54499306 IR LOGO – VOLTAGE LABEL 32320111 2 YR. WARRANTY DECAL 56289655 INSTALLATION TAG 56276629 STD. RECEIVER DRAIN DECAL 54384060 AUTO DRAIN DECAL 56276660 CHECK OIL DECAL *(IF UNIT IS EQUIPPED WITH EDV...
Page 8: Safety
SAFETY DANGER The discharged air contains a very small percentage of compressor Hazard that WILL cause DEATH, SEVERE INJURY or substantial lubricating oil and care should be taken to ensure that downstream property damage if ignored. Instructions must be followed precisely to equipment is compatible.
Page 9 SAFETY Condensate disposal Condensate contaminated with mineral oil cannot be discharged into fresh/surface water drains, whereas In some regions compressor condensate containing ALL SEASON SELECT can be fed directly into a drainage system that has downstream sewerage treatment. As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area.
Page 10 GENERAL INFORMATION Single Phase Wiring POWER SUPPLY NOTES: CONTROL PANEL OPTIONS 1. CIRCUIT SHOWN IN DE–ENERGIZED AND NO OIL CONFIGURATION. 2. ALL WIRING TO BE IN ACCORDANCE WITH NATIONAL OPTION 1 ELECTRICAL CODE (USA) OR APPLICABLE LOCAL CODES FOR OTHER LOCATIONS. TO POWER SUPPLY 3.
Page 11: General Information
GENERAL INFORMATION Three phase combination pressure switch Single phase combination pressure switch 2 Nm Tightening torque Mains Motor Mains Motor UP6RD–5–175, UP6RM–5–175, UP6RD–5–175...
Page 12 INSTALLATION / HANDLING TYPICAL BASEPLATE MOUNTED COMPRESSOR mm (Inches) 784 (30.9) 819 (32.2) 594 (23.39) – 335 (13.19) 614 (24.2) Ø12 (0.472) UP6RD–5–175, UP6RM–5–175, UP6RD–5–175...
Page 13 INSTALLATION / HANDLING TYPICAL VERTICAL TANK MOUNTED COMPRESSOR mm (Inches) 1769 (69.7) 813 (32.01) 404 (15.91) 649 (25.6) 404 (15.91) 678 (26.7) 14,2 x 22 (0.56 x 0.87) UP6RD–5–175, UP6RM–5–175, UP6RD–5–175...
Page 14 INSTALLATION / HANDLING TYPICAL HORIZONTAL TANK MOUNTED COMPRESSOR mm (Inches) 1238 (48.7) 1730 (68.1) 1004 (39.53) 311 (12.24) 419 (16.50) 616 (24.3) 14,2 x 38,1 (0.56 x1.5) Ensure adequate lifting equipment is available for unloading and CAUTION moving the compressor to the installation site. Lift the compressor by the shipping skid or designated lifting points.
Page 15 INSTALLATION / HANDLING Use suitable lifting equipment (i.e. forklift) to lift and transport the compressor to the installation site. Ensure the lifting equipment, straps, etc. are capable of supporting the weight of the compressor. Ensure that the correct fork lift truck slots or marked lifting / tie down points are used whenever the compressor is lifted or transported.
Page 16 INSTALLATION / HANDLING Typical Permanent Mounting (Customer–Supplied Hardware) WARNING If an aftercooler, check valve, block valve, or any other restriction is added to the compressor discharge, install a properly sized coded safety/relief valve between the compressor discharge and restriction. CAUTION If you will be using the “All Season Select”...
Page 17 INSTALLATION / HANDLING NOTE: Wire sizes are given in AWG(SWG) MOTOR POWER SINGLE PHASE THREE PHASE 5HP (3.7kW) 115V 230V 200V 230V 460V 575V 4 (6) 8 (10) 10 (12) 12 (14) 14 (16) 14 (16) Refer to National Electric Code or applicable local codes to CAUTION determine proper fusing or circuit breaker rating.
Page 18: Installation / Handling
INSTALLATION / HANDLING Specifications Chart UP6RD–5–175, UP6RM–5–175, UP6RX–5–175 60Hz COMPRESSOR Maximum operating pressure psig Flow rate cfm@psig 17@175 m3/min@bar 0.48@12 Ambient operating temperature 0–40 32–104 1475 Compressor RPM MOTOR 5HP / 3.7kW Nominal power 3450 Speed (RPM) NEMA1 Enclosure Insulation class Amps See spec label Starts per hour...
Page 19: Operating Instructions
OPERATING INSTRUCTIONS INITIAL START–UP Follow this procedure before putting the unit into service for the first time: 1. Set the pressure switch lever or control panel knob to ”OFF”. 2. Open the service valve fully to prevent air pressure from building in the tank.
Page 20 OPERATING INSTRUCTIONS COMPRESSOR CONTROLS NOTE When replacing the pressure switch cover, ensure the selector Direct online starting: knob on the cover and the lever on the switch are both in the ”OFF” posi- tion. The compressor is equipped for Automatic Start & Stop Control. When the receiver tank pressure reaches the factory pre–set maximum pressure, the pressure switch stops the unit.
Page 21: Maintenance
MAINTENANCE PERIOD MAINTENANCE Prior to attempting any maintenance work, ensure that:– S Check oil level. Fill as needed. all air pressure is fully discharged and isolated from the system. If Daily or Before Each the automatic blowdown valve is used for this purpose, then allow Operation Operation S Drain receiver tank condensate.
Page 22 MAINTENANCE ELECTRIC DRAIN VALVE OIL CHANGE PROCEDURE 1. Remove the oil drain plug and allow the oil to drain into a suitable PRODUCT DESCRIPTION container. The Electric Drain Valve removes condensed water and oil from the air receiver tank. Additional drains may be installed throughout your 2.
Page 23 MAINTENANCE MAINTENANCE 3. Remove the plug from the strainer with a suitable wrench. If you hear air escaping from the cleaning port, STOP IMMEDIATELY and repeat steps I and 2. NOTE 4. Remove the stainless steel filter screen and clean it. Remove any The following maintenance schedule has been developed for typical debris that may be in the strainer body before replacing the filter screen.
Page 24: Fault Finding
FAULT FINDING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Abnormal piston, ring or 1. Lubricant viscosity too low. 1. Drain existing lubricant and refill with proper lubricant. cylinder wear 2. Lubricant level too low. 2. Add lubricant to crankcase to proper level. 3.
Page 25 FAULT FINDING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Excessive starting and 1. Air leaks in air discharge piping. 1. Check tubing and connections. stopping 2. Pressure switch differential too narrow. 2. Adjust pressure switch to increase differential, if differential adjustment is provided. Install pressure switch with differential adjustment feature if differential adjustment is desired.
Page 26 FAULT FINDING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Motor overload trips or 1. Lubricant viscosity too high. 1. Drain existing lubricant and refill with proper lubricant. draws excessive current 2. Improper line voltage. 2. Check line voltage and upgrade lines as required. Contact electrician.

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