Ingersoll-Rand P250WJD Operation And Maintenance Manual
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Ingersoll-Rand P250WJD Operation And Maintenance Manual

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OPERATION and MAINTENANCE
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
501 Sanford Ave
Mocksville, N.C. 27028
Book 22478341 (01-15-07) Rev A
MANUAL
COMPRESSOR MODEL
P250WJD
Code: C
Revised (10-12)

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Summary of Contents for Ingersoll-Rand P250WJD

  • Page 1 This manual must be available to the personnel who operate and maintain this machine. Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging...
  • Page 2 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TITLE PAGE FOREWORD ............0-3 DRAWBAR NOTICE.
  • Page 4 TABLE OF CONTENTS TITLE PAGE MAINTENANCE ............6-37 Maintenance .

  • Page 5: Foreword

    FOREWORD 22478341 (1-15-07) Rev A...
  • Page 6 Manual-Name FOREWORD Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll Rand products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request.
  • Page 7 FOREWORD Manual-Name C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists. D. With other than Ingersoll Rand approved components. E. With guards, or controls or switches missing or disabled. F. For storage or transportation of materials inside or on the enclosure. This company accepts no responsibility for errors in translation of this manual from the original English version.
  • Page 8 **Always use Ingersoll Rand Replacement parts!** 22478341 (1-15-07) Rev A...

  • Page 9: Drawbar Notice

    DRAWBAR NOTICE 22478341 (1-15-07) Rev A...

  • Page 10: Drawbar Notice

    DRAWBAR NOTICE Drawbar Notice This machine may have been shipped from the factory with the drawbar positioned upright. To convert from Shipping Position to Towing Position. The following tools are required: Ratchet and 13mm socket to fit ratchet Torque wrench set to 68 foot pounds (9.4 kg-meters) 16mm socket to fit torque wrench 5 inch extension for torque wrench Hardware included: (4) 12mm bolts with pre-applied thread lock, (2) 8mm Taptite...

  • Page 11: Safety

    SAFETY 22478341 (1-15-07) Rev A...

  • Page 12: Safety Precautions

    Operating & Maintenance Manual SAFETY Safety Precautions General If more than one compressor is connected to one common downstream plant, effective Ensure that the operator reads and check valves and isolation valves must be understands the decals and consults the fitted and controlled by work procedures, so manuals before maintenance or operation.
  • Page 13 SAFETY Operating & Maintenance Manual Use care to avoid contacting hot surfaces Exercise extreme caution when using (engine exhaust manifold and piping, air booster battery. To jump battery, connect receiver and air discharge piping, etc.). ends of one booster cable to the positive (+) terminal of each battery.
  • Page 14 Operating & Maintenance Manual SAFETY Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your supervisor.
  • Page 15 SAFETY Operating & Maintenance Manual 22478341 (1-15-07) Rev A...
  • Page 16 Operating & Maintenance Manual SAFETY 22478341 (1-15-07) Rev A...
  • Page 17 SAFETY Operating & Maintenance Manual Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your supervisor. DANGER DANGER (Red Background) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 18 Operating & Maintenance Manual SAFETY 22478341 (1-15-07) Rev A...
  • Page 19 SAFETY Operating & Maintenance Manual 22478341 (1-15-07) Rev A...
  • Page 20 Operating & Maintenance Manual SAFETY FREE SAFETY DECALS Safety Decals are available free of charge. Safety Decals are identified by the decal heading: DANGER, WARNING, or CAUTION. Decal part numbers are on the bottom of each decal and are also listed in the compressor’s parts manual.

  • Page 21: Noise Emission

    NOISE EMISSION 22478341 (1-15-07) Rev A...

  • Page 22: This Section Pertains Only To Machines Distributed Within The United States

    Operating & Maintenance Manual NOISE EMISSION Noise Emission This section pertains only to machines distributed within the United States. WARNING Tampering with Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof: 1. The removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new compressor for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...

  • Page 23: Noise Emission Control Maintenance Log

    NOISE EMISSION Operating & Maintenance Manual Noise Emission Control Maintenance Log COMPRESSOR MODEL __________________________ SERIAL NO. ___________________________________ USER UNIT NO. ________________________________ UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: ________________ __________________________________ Serial No.: _________________________ __________________________________ Purchaser or Owner: _________________ __________________________________ Address: __________________________ Date Purchased: ____________________...
  • Page 24 Operating & Maintenance Manual NOISE EMISSION Maintenance Schedule Item Area Period Compressed Air Leaks As Detected Safety and Control Systems As Detected Acoustic Materials Daily Fasteners 100 hours Enclosure Panels 100 hours Air Intake & Engine Exhaust 100 hours Cooling Systems 250 hours Isolation Mounts 250 hours...
  • Page 25 NOISE EMISSION Operating & Maintenance Manual G. Cooling Systems All components of the cooling system for engine water and compressor oil should be inspected every 250 hours of use. Any discrepancies found should be corrected before placing the unit back in operation. Unrestricted airflow over the radiator and oil cooler must be maintained at all times during operation.
  • Page 26 Operating & Maintenance Manual NOISE EMISSION Maintenance Record For Noise Emission Control And Extended Warranty Item Hourmeter Maint/inspect Location Work Done Description Of Work Reading Date City/state By (Name) 22478341 (1-15-07) Rev A...

  • Page 27: General Data

    GENERAL DATA 22478341 (1-15-07) Rev A...

  • Page 28: Models

    Operating & Maintenance Manual GENERAL DATA General Data Models: Unit Model P250 Air Delivery (cfm (litres/sec) Engine Speed - RPM (Full Load) 2300 Engine Speed - RPM (No Load) 1700 Compressor Rated Operating Pressure - psi (kPa).......100 psi (689) Safety Valve Setting - psi (kPa) ........150 psi (1034) Net Weight (less fuel) pounds........2510 Engine (Diesel) Manufacturer.............John Deere...

  • Page 29: Expendable Service Parts

    GENERAL DATA Operating & Maintenance Manual Expendable Service Parts Compressor Oil Filter Element........36897353 Compressor Oil Separator Element ......39831888 Air Cleaner Element Primary (Compressor) .....54415377 Air Cleaner Element (Engine) ........35393685 Engine Oil Filter Element .........36881696 Engine Fuel Filter Element........36534659 Fuel Water Separator Element .........54468178 WARNING Modification or alteration of this machine.
  • Page 30 **Always use Ingersoll Rand Replacement parts!** 22478341 (1-15-07) Rev A...

  • Page 31: Operation

    OPERATION 22478341 (1-15-07) Rev A...

  • Page 32: Before Towing

    Operating & Maintenance Manual OPERATION Before Towing towing. Setting Up (All Units) WARNING • Position as level as possible. The design of these units permits a 15 Failure to follow these instructions degree sidewise limit on out-of-level CAN cause severe injury or death. operation.
  • Page 33 OPERATION Operating & Maintenance Manual Disconnect 2. Low Engine Oil Pressure - 12 psi or less. • Engage tow vehicle parking brake. 3. High Compressor Temperature - 248°F (120°C) • Chock tires of compressor. 4. Air Filters Restricted - Needs •...
  • Page 34 Operating & Maintenance Manual OPERATION 19. Service Air Button - After warm-up, level between bottom and midway of the PUSH. Provides full air pressure at sight glass on the separator tank. the service outlet. Indicates engine speed. 20. Spare WARNING 21.
  • Page 35 OPERATION Operating & Maintenance Manual of the booster battery and NOTICE the other end to the engine block. NEGATIVE (-) TERMINAL OF THE WEAK BATTERY. Do not operate the starter motor for more than 10 Units With Optional Diagnostics seconds without allowing Lamps at least 30 seconds cooling time...
  • Page 36 Operating & Maintenance Manual OPERATION • When the engine stops, automatic UNITS WITH DIAGNOSTIC LAMPS blowdown valve should relieve In a shutdown situation, the function of the system air pressure. If automatic panel lamps is to indicate what specific blow-down valve malfunction failure caused the unit to shut down.
  • Page 37 OPERATION Operating & Maintenance Manual Speed and Pressure Regulator Adjusting Instructions The engine idle and full speed settings are After Starting Unit set and sealed at the factory, and should not be adjusted. Serious injury may result if the 4. If equipped, push the SERVICE AIR full speed is increased.
  • Page 38 **Always use Ingersoll Rand Replacement parts!** 22478341 (1-15-07) Rev A...

  • Page 39: Maintenance

    MAINTENANCE 22478341 (1-15-07) Rev A...

  • Page 40: General

    Operating & Maintenance Manual Maintenance for repair. Preventive maintenance is the easiest and the least expensive type of CAUTION maintenance. Maintaining your unit and keeping it clean at all times will facilitate servicing. Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory Scheduled Maintenance warranty.

  • Page 41: Gauges

    MAINTENANCE Operating & Maintenance Manual cover. Remove Element. Battery 2. Inspect air cleaner housing for any Keep the battery posts-to-cable connections condition that might cause a leak and clean, tight and lightly coated with a grease. correct as necessary. Also the electrolyte level in each cell should 3.

  • Page 42: Radiator

    Operating & Maintenance Manual Radiator Pulling on the tubing will cause the inner sleeve to withdraw and compress, thus tightening the connection. The tubing can be withdrawn only while holding the sleeve NOTICE against the fitting. The tubing can be removed and replaced numerous times without losing its sealing ability.

  • Page 43: Compressor Oil Cooler

    MAINTENANCE Operating & Maintenance Manual 3. Inspect the oil filter head to be sure the In the event foreign deposits, such as sludge gasket was removed with the oil filter and lacquer, accumulate in the oil cooler to element. Clean the gasket seal area on the extent that its cooling efficiency is the oil filter head.

  • Page 44: Scavenge Line

    Operating & Maintenance Manual Additional separation takes place in the oil 4. Run unit at rated operating pressure for separator element which is located in the top 30 to 40 minutes to permit element to of the tank. clear itself. Any oil accumulation in this separator element is continuously drained off by means Exterior Finish Care...
  • Page 45 MAINTENANCE Operating & Maintenance Manual 8. Apply 2 medium - wet coats of Duponts NOTE: You must be careful not to put too 222S Adhesion Promoter over the entire much primer on at one time, this will effect area to be painted, with a 5 minute flash the amount of texture that you are trying to in between coats.

  • Page 46: Maintenance Schedule

    Operating & Maintenance Manual MAINTENANCE SCHEDULE Daily Weekly Monthly 3 MOS. 6 MOS. 12 MOS. 250 hours 500 hours 1000 hours Compressor Oil Level Engine Oil Level Radiator Coolant Level Gauges/Lamps Air Cleaner Service Indicators Fuel Tank (fill at end of day) DRAIN Fuel Water Separator (Drain) Oil Leaks...

  • Page 47: Lubrication

    LUBRICATION 22478341 (1-15-07) Rev A...

  • Page 48: Portable Compressor Fluid Chart

    Operating & Maintenance Manual Lubrication Portable Compressor Fluid Chart Refer to these charts for correct compressor fluid required. Note that the selection of fluid is dependent on the design operating pressure of the machine and the ambient temperature expected to be encountered before the next oil change.

  • Page 49: Trouble Shooting

    TROUBLE SHOOTING 22478341 (1-15-07) Rev A...

  • Page 50: Introduction

    Operating & Maintenance TROUBLE SHOOTING Trouble Shooting B. Do the Simplest Things First Most troubles are simple and easily corrected. For example, most complaints are Introduction “low capacity” which may be caused by too low an engine speed or “compressor over- Trouble shooting for a portable air heats”...

  • Page 51: Trouble Shooting Chart

    TROUBLE SHOOTING Operating & Maintenance Manual Trouble Shooting Chart Bold Headings depict the COMPLAINT - Subheadings indicate CAUSES NOTE: Subheadings suggest sequence to follow troubleshooting. Table 1: Unit Shutdown Cause Corrective Action Out of Fuel Add CLEAN diesel Fuel Compressor Oil Level Too Low Add correct oil Compressor Oil Temp.
  • Page 52 Operating & Maintenance Manual TROUBLE SHOOTING Defective Separator Tank Temp Switch Replace Switch Defective Low Fuel Shutdown Switch Replace Switch Malfunctioning Relay Replace relay. Engine Malfunctioning See Trouble Shooting in Engine Section. Airend Malfunctioning See Table 10. Table 3: Engine Temperature Lamps Stays On: Complaint Corrective Action Dirty Cooler...
  • Page 53 TROUBLE SHOOTING Operating & Maintenance Manual Table 7: Alternator Lamp Stays On: Complaint Corrective Action Low Battery Voltage Check electrolyte level. Add if necessary. Loose or Broken Belts Tighten or replace belt set. Check connectors. Clean & tighten. Recharge battery. Malfunctioning Alternator Repair or replace alternator.
  • Page 54 Operating & Maintenance Manual TROUBLE SHOOTING Table 11: Engine RPM Down Complaint Corrective Action Clogged Fuel Filter Clean primary filter. Replace final filter. Drain tanks. Add CLEAN fuel. Dirty Air Filter Clean or replace elements. Operating Pressure Too High Reduce pressure to spec limit. Incorrect Pressure Regulator Adjustment Adjust regulator.
  • Page 55 TROUBLE SHOOTING Operating & Maintenance Manual Table 15: Excessive Oil In Air Complaint Corrective Action High Oil Level Read procedure in this manual. Clogged Scavenge Orifice Remove scavenge orifice. Clean and Replace. Incorrect Oil Replace by spec. in this manual. Defective Scavenge Check Valve Remove check valve.
  • Page 56 **Always use Ingersoll Rand Replacement parts!** 22478341 (1-15-07) Rev A...
  • Page 57 Ingersoll Rand Company P.O.Box 868 - 501 Sanford Ave. Mocksville, N.C. 27028 © 2007 Ingersoll Rand Company, Printed in the USA...

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