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BOOM
TERRA FORCE
Original
Instruction book supplement
67031600-100 - Version 1.00
GB - 01.2012
www.hardi-international.com

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Summary of Contents for Hardi Terra Force

  • Page 1 BOOM TERRA FORCE Original Instruction book supplement 67031600-100 - Version 1.00 GB - 01.2012 www.hardi-international.com...
  • Page 2 Illustrations, technical information and data in this book are to the best of our belief correct at the time of printing. As it is HARDI INTERNATIONAL A/S policy permanently to improve our products, we reserve the right to make changes in design, features, accessories, specifications and maintenance instructions at any time and without notice.
  • Page 3: Table Of Contents

    Boom ..............................14 Yaw damper adjustment ....................................14 5 - Operation Boom ..............................15 Safety info ..........................................15 Manoeuvring of the boom - TERRA FORCE ............................16 6 - Maintenance Lubrication ............................17 General info ..........................................17 Recommended lubricants ..................................... 17 Paralift lubrication & oiling plan ................................. 17 Boom lubrication and oiling plan ................................
  • Page 4 Hydraulic system - Z model ..................................28 Controller fault codes ....................................... 29 8 - Technical specifications Charts ..............................33 Boom hydraulics - Z ......................................33 Index Index ..............................35...
  • Page 5: Ec Declaration

    1 - EC Declaration This chapter is intentionally left blank...
  • Page 6 1 - EC Declaration...
  • Page 7: Safety Notes

    Read and understand this instruction book before using the equipment. It is equally important that other operators of this equipment read and understand this book. If any portion of this instruction book remains unclear after reading it, contact your HARDI dealer for further explanation before using the equipment.
  • Page 8: Label Explanation

    2 - Safety notes € Rinse and wash equipment after use and before servicing. € Never service or repair the equipment while it is operating. Always replace all safety devices or shields immediately after servicing. € Disconnect electrical power before servicing and depressurize equipment after use and before servicing. €...
  • Page 9 2 - Safety notes Not for drinking! Lifting point! This water must never be used for drinking water. Service! Risk of squeeze! Shut off the engine and remove ignition key Never reach into the crushing danger area as before performing maintenance or repair. long as parts are moving.
  • Page 10 2 - Safety notes...
  • Page 11: Description

    The TERRA FORCE boom is a pendulum suspended, fully hydraulically operated Z-version with all functions controlled via the Direct Hydraulic System (D.H.). The TERRA FORCE boom is suspended in a parallelogram with nitrogen dampers and is available in 36, 39, 40 and 42 m working width. All booms are 3-folded.
  • Page 12: Setbox Controls

    3 - Description SetBox controls The SetBox controls the volume rate, foam marker, SafeTrack, HeadlandAssist, pendulum lock, boom folding and stability functions. Furthermore two optional functions can be controlled. The buttons on the SetBox control the following functions: 1. Power ON/OFF. 2.
  • Page 13: Sprayer Setup

    DANGER! Hydraulic leaks: Never use your fingers to locate a leakage in any part of the hydraulic system. Due to high pressure, hydraulic oil may penetrate the skin. Requirements - tractor (TERRA FORCE model) The hydraulic system requires: • One double-acting outlet for the electro-hydraulic operation of the boom functions.
  • Page 14: Boom

    4 - Sprayer setup Boom Yaw damper adjustment The damper takes energy out of the boom to stabilize the yaw movements. This can be used to compensate for different driving conditions. Adjust the damper until boom movements are restricted, but without stiffening the boom.
  • Page 15: Operation

    5 - Operation Boom Safety info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before the sprayer has been stopped! Failure to do so will damage the boom. € DANGER! Before unfolding the boom it is important to connect the sprayer to the tractor to prevent overbalancing of the sprayer.
  • Page 16: Manoeuvring Of The Boom - Terra Force

    5 - Operation Manoeuvring of the boom - TERRA FORCE ± WARNING! The pendulum lock automatically turns ON when pressing one of the folding buttons. Boom folding is not possible if the pendulum is unlocked. A manual override of the pendulum lock is possible by activating switches 2 or 3.
  • Page 17: Maintenance

    6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating.
  • Page 18: Boom Lubrication And Oiling Plan

    6 - Maintenance Boom lubrication and oiling plan...
  • Page 19: Service And Maintenance Intervals

    6 - Maintenance Service and maintenance intervals 10 hours service - Lubricate boom and centre Some lubrication points on the boom and centre parts need extra attention when having AutoTerrain system. These lubrication points, marked “10h” in “Boom lubrication and oiling plan” on page 18, need attention every 10 working hours to work correctly.
  • Page 20: Occasional Maintenance

    6 - Maintenance Occasional maintenance General info The maintenance and renewal intervals for the following will depend very much on the conditions under which the sprayer will be operated and are therefore impossible to specify. Feed pipe snap-lock assembly Disassembly 1.
  • Page 21: Opening The Cable Trays

    6 - Maintenance Opening the cable trays The cable trays on the boom can be opened for servicing or re-wiring. Disassembly 1. Use a screwdriver at the end of a cable tray to prize the cable tray cover off the lock hooks. 2.
  • Page 22: Readjustment Boom - General Info

    6 - Maintenance Readjustment boom - general info Before commencing adjustment jobs please go through this check list. 1. The sprayer must be well lubricated (see section about lubrication). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level ground (horizontal). 4.
  • Page 23: Vertical Alignment Of Boom Between Inner, Intermediate And Short Outer Sections

    6 - Maintenance Vertical alignment of boom between inner, intermediate and short outer sections ÷ NOTE! This is a basic adjustment of the boom. This is only to be carried out if an adjustment of the transport brackets is insufficient. Procedure is: 1.
  • Page 24: Horizontal Alignment Of Boom Between Inner, Intermediate And Short Outer Sections

    6 - Maintenance Horizontal alignment of boom between inner, intermediate and short outer sections Boom must be unfolded and the hydraulic lock locked. Procedure is: 1. Loosen lock nut (A). 2. Adjust the lock bolt (B) until the boom sections align. ÷...
  • Page 25: Vertical Alignment Of Outer And Breakaway Sections

    “Yaw damper adjustment” on page 14. ± WARNING! Verification and refill/adjustment of the nitrogen pressure in the damper must be carried out by your HARDI dealer’s workshop. In field adjustment After some use the screws (A) may be tightened to remove slack.
  • Page 26: Dynamiccentre Wire Adjustment

    6 - Maintenance DynamicCentre wire adjustment Before commencing adjustment the sprayer must be placed on level ground, with boom unfolded and in level position. 1. Loosen counternut (A) and slacken the spring at the nut (B). 2. Position the lever (C) with the cylinder into vertical position. 3.
  • Page 27: Fault Finding

    7 - Fault finding Operational problems General info Operational incidents are frequently due to the same reasons: 1. A suction leakage reduces the pump pressure and may interrupt suction completely. 2. A clogged suction filter may damage suction or interrupt and prevent the pump from running normally. 3.
  • Page 28: Hydraulic System - Z Model

    7 - Fault finding Hydraulic system - Z model FAULT PROBABLE CAUSE CONTROL/REMEDY No boom movements when activated. Insufficient hydraulic pressure. Check oil pressure. Check tractor hydraulic oil level. Insufficient oil supply. Oil flow must be min. 50 l/min. and max. 130 l/min. Check tractor hydraulic oil level.
  • Page 29: Controller Fault Codes

    7 - Fault finding Controller fault codes Below is a table of Alarms, Warnings etc. relevant for TERRA FORCE, which may occur in the Terminal display. See separate instruction book for a full list of fault codes. ÷ NOTE! The ID is the fault identifier, and Pr is alert priority. These are useful for service staff.
  • Page 30 Reset when speed is decreased or when fold buttons are released. 132 133 Illegal One function only! Appears on TERRA FORCE booms when the user It is not allowed to use multiple folding action tries to use more than one function at a time.
  • Page 31 Criteria for fault Full screen Help text Operations disabled 133 134 Illegal Unfold inner wing. Appears on TERRA FORCE booms. Do not attempt to fold intermediate or breakaway action section if inner section is not fully unfolded. Wrong folding sequence.
  • Page 32 7 - Fault finding...
  • Page 33: Technical Specifications

    8 - Technical specifications Charts Boom hydraulics - Z Diamant Pendulum lock Slant Paralift lock Tilt R Tilt L Inner R Inner L Transp. lock Outer 1. L Transp. lock Outer 1. R Outer 2. R Lock Outer 2. L Partial fold (Option) Lock...
  • Page 34 8 - Technical specifications...
  • Page 35: Index

    Index Index Symbols, 7 Unfold boom, 16 Agroparts, 37 Vertical alignment, 23, 25 Boom Hydraulic, 33 Pipe clamp, 20 Yaw dampers, 26 Pipe snap-lock, 20 Readjustment, 19, 22 Terminology, 11 Breakaway section, 24 Cable trays, 21 DynamicCentre, 11, 26 Fault codes - HC 6500, 29 Fold Boom, 16 Lock adjustment, 24...
  • Page 36 Index...
  • Page 37 Spare parts For updated spare part information visit the website www.agroparts.com. Here all parts information can be accessed once free registration has been made.
  • Page 38 HARDI INTERNATIONAL A/S Helgeshøj Allé 38 - DK 2630 Taastrup - DENMARK...

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