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Group 22 - Quick Reference
E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L
MODELS
PAGES 2-7 -- WIRING CONNECTIONS
PAGES 8-11 -- ELECTRONICS
PAGES 12-13 - MAINTENANCE KITS
PAGES 14-17 -- TROUBLESHOOTING
AND TESTPOINTS
PAGES 18-19 -- HART MENU
This reference supports
Group 22 actuators
using DCM-2 part numbers:
12-8224-41
12-8224-45
12-8224-51
12-8224-55
22-309
22-409
22-809
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Summary of Contents for Beck 22 Series
- Page 1 MODELS 22-309 22-409 22-809 Group 22 - Quick Reference PAGES 2-7 -- WIRING CONNECTIONS PAGES 8-11 -- ELECTRONICS PAGES 12-13 - MAINTENANCE KITS PAGES 14-17 -- TROUBLESHOOTING AND TESTPOINTS PAGES 18-19 -- HART MENU This reference supports Group 22 actuators using DCM-2 part numbers: 12-8224-41 12-8224-45...
- Page 2 Signal wire shields Refer to the wiring diagram furnished with your should be connected to the drive casting Beck drive (fastened to the inside of the terminal grounding screw. If grounding at the signal block cover) for proper AC power and signal source is required, then the shield should not connections.
- Page 3 Group 22 Quick Reference SUPPLY POWER SYSTEM ALARM TERMINALS 1, 2, AND 3 TERMINALS 12 AND 13 Standard supply power for the model 22-309 is Indication of the system alarm is available as single-phase 120 VAC (refer to the drive nameplate a dry contact at terminals 12 and 13.
- Page 4 80-4280-02 Rev. 05.3 INSTALLATION - WIRING MODEL 22-309 & 22-409 TERMINAL CONNECTIONS Signal Ground Control Override Inputs Demand Signal Feedback Signal System Alarm Handswitch Auto Indication Auxiliary Switch 2 Auxiliary Switch 1 Surge Transient Suppressor Protector Assembly Assembly Transient (22-309) (22-309) Protector Assembly...
- Page 5 80-4280-02 Rev. 05.3 MODEL 22-309 & 22-409 TYPICAL WIRING SCHEMATIC (a wiring schematic specific to each drive is located under the wiring terminal cover) EXTERNAL HANDSWITCH HART COMMUNICATION TORQUE TERMINALS AUTO STOP AUTO SENSING HANDSWITCH AUTO INDICATION 250VAC, 1 AMP J4-3 J4-2 SYSTEM ALARM...
- Page 6 80-4280-02 Rev. 05.3 INSTALLATION - WIRING MODEL 22-809 TERMINAL CONNECTIONS Demand Signal Feedback Signal Control Override Inputs Signal Ground 15 16 17 18 19 9 10 11 12 13 Auxiliary Switch 1 System Alarm Auxiliary Switch 2 Switch Ground Handswitch Auto Indication Transient Protector Assembly...
- Page 7 80-4280-02 Rev. 05.3 MODEL 22-809 TYPICAL WIRING SCHEMATIC (a wiring schematic specific to each drive is located under the wiring terminal cover) EXTERNAL HANDSWITCH HART COMMUNICATION TORQUE TERMINALS AUTO STOP AUTO SENSING HANDSWITCH AUTO INDICATION 250VAC, 1 AMP J4-3 J4-2 SYSTEM ALARM STOP J4-1...
- Page 8 DCM-2 using a If the DCM-2 needs to be repaired for any Beck serial cable**. All electronic calibration reason, the whole chassis should be removed and and configuration can be accomplished replaced as an assembly. See the Maintenance through the serial port interface.
- Page 9 Group 22 Quick Reference MODEL 22-309 DIGITAL CONTROL MODULE (P/N 12-8224-41) STATUS INDICATION OVERVIEW LOCAL LEDs LEDs PUSHBUTTON INTERFACE 12-8224-41 DEMAND CALIBRATE POSITION SET POS TORQUE 100% STALL SET POS TEMP °F MOUNTING FB OPEN SET DEM SCREWS 100% UVOLT SET DEM ACKNOWLEDGE MOUNTING...
- Page 10 Group 22 Quick Reference ELECTRONICS OVERVIEW LEDs STATUS INDICATION LEDs There are four LEDs in the upper right corner The status indication LEDs are located on the of the DCM-2 circuit board. These provide an left side of the local pushbutton interface. overview of DCM-2 status.
- Page 11 Group 22 Quick Reference CONTROL END LOCAL PUSHBUTTON INTERFACE The five pushbuttons located on the local The control end assembly is comprised of pushbutton interface are used for simple calibration the contactless position sensor (CPS-4), limit features. To utilize the pushbuttons, the user must switches, and limit switch cams.
- Page 12 ROUTINE MAINTENANCE Disassembly of the motor will result in a loss of Beck drives require only a minimum of routine torque that can only be restored by returning the maintenance.
- Page 13 Group 22 Quick Reference OTHER AVAILABLE REPLACEMENT PARTS KITS Applicable Model Replacement Kit 22-309 22-409 22-809 KIT P/N CPS-4 Switch Assembly 12-8061-06 CPS-4 P.C. Board 12-8061-07 CPS-4 Coupling 12-8061-08 Mounting Shim Set 12-8061-11 Handswitch Assembly 12-8061-12 Capacitor 12-8061-14 Motor 12-8061-01 Handwheel / Dampener 12-8061-02 Self Locking Mechanism Rebuild...
- Page 14 Group 22 Quick Reference TROUBLESHOOTING WHERE DO I START? STATUS OVERVIEW The Group 22 actuator was designed so the INDICATION LEDs user can quickly diagnose any actuator status LEDs conditions causing an interruption in operation. By removing the DCM compartment cover to access the DCM-2, you can view the overview and status indication LEDs.
- Page 15 Group 22 Quick Reference CONDITIONS POSSIBLE CAUSES CORRECTIONS 1. No DCM-2 LEDs are a. No power is applied to the a. Apply operating voltage to the illuminated. actuator. operating voltage terminals. b. Incorrect power is applied to the b. Verify correct voltage on actuator actuator.
- Page 16 80-4280-02 Rev. 05.3 TROUBLESHOOTING CONDITIONS POSSIBLE CAUSES CORRECTIONS 8. FB OPEN LED is illuminated. a. The position feedback circuit a. Ensure the device measuring the current loop is not complete. 4-20 mA feedback is properly terminated on terminals 16 (-) and 17 (+) and is applying a 0 - 800 ohm load resistance.
- Page 17 The handswitch is damaged. c. Replace the handswitch. 16. HART communications cannot a. The device description (DD) file a. Install the Beck MK-2 DD on your be established with the DCM-2. is not installed. HART device. b. The HART communicator is b.
- Page 18 Group 22 Quick Reference APPENDIX - HART HART DEVICE DESCRIPTION (DD) MENU STRUCTURE FROM MENU 2 MENU 1 - ONLINE MENU 5 - CONFIGURATION 1 Functions LINK TO MENU 2 1 General Setup LINK TO MENU 5A 2 Position 0.0%–100.0% 2 PositionSensrSetup LINK TO MENU 5B 3 Demand...
- Page 19 Group 22 Quick Reference FROM MENU 2 FROM MENU 8 MENU 8 - DIAGNOSTICS MENU 10 - TESTS 1 Status LINK TO MENU 8A 1 FB Out Test» Action 2 Tests LINK TO MENU 10 2 Board Self-Test» Action 3 CW Torque LINK TO MENU 11 3 Identify Device»...
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