Beck 22-309 Instruction Manual
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Beck 22-309 Instruction Manual

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80-4280-10
Rev. 4
INSTRUCTION MANUAL
E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L
MODELS
R
This manual supports
Model 22-309 & 22-409
actuators equipped with
the 2-Wire CPS-4
22-309
22-409

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  • Page 1 22-409 INSTRUCTION MANUAL This manual supports Model 22-309 & 22-409 actuators equipped with the 2-Wire CPS-4 E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L...

  • Page 2: Introduction

    INTRODUCTION This manual contains the information needed The Group 22 actuators are powerful control to install, operate, and maintain Beck Model packages designed to provide precise position Group 22 actuators, manufactured by Harold control of dampers and other devices requiring Beck &...

  • Page 3: Table Of Contents

    80-4280-10, Rev. 4 TABLE OF CONTENTS Introduction ........................2 Product Description ......................4 General Specifications ....................6 Outline Dimension Drawings ..................8 Precautionary Information ....................10 General Operation Information ..................11 Installation ........................12 Mechanical .........................12 Electrical ........................15 Wiring .........................16 Start-up ...........................19 Electronics ........................20 Configuration/Calibration .....................24 Maintenance ........................38 Troubleshooting ......................46 Appendices ........................50...

  • Page 4: Product Description

    80-4280-10, Rev. 4 PRODUCT DESCRIPTION MOTOR The Beck Group 22 actuator is a family of rotary electric actuators designed for industrial The Group 22 motor assembly is specially process control. Group 22 actuators consist designed to work with the drive’s on-board control of a motor driven gear box with self-contained, electronics.
  • Page 5 All Beck Group 22 actuators are furnished with a crank arm and rod end (see pages 8–11 for dimensions). All rod ends furnished by Beck incorporate bearings to accommodate some lateral misalignment.

  • Page 6: General Specifications

    **Operating voltage tolerance is +10% to -15%. All models may be operated at 60 Hz or 50 Hz frequency. The shaded current values depict the current rating for the standard operating voltage configuration. Non-standard operating voltages for the 22-309 and 22-409 are available with an optional transformer. Power Requirement for...
  • Page 7 Upright, as depicted in outline dimension drawings on pages 8-11. pages 8-11. Standards** C-UL US Listed CE Compliance available **NOTE: May not be available with all options and models. For more information or to inquire about standards not specifically listed, please call Beck for more information at 215-968-4600.

  • Page 8: Outline Dimension Drawings

    80-4280-10, Rev. 4 OUTLINE DIMENSION DRAWINGS MODEL 22-309 & 22-409 DATA PLATE COVER, ELECTRONIC COMPARTMENT 2 3/16 HANDSWITCH 1'' N.P.T CONDUIT INPUT AND FEEDBACK HART SIGNALS COMMUNICATION PORT #10 GROUND SCREW (IF APPLICABLE) 21 15/16 13 3/8 10" COVER, POSITION 8"...
  • Page 9 (seconds/100°) Net Weight Diameter Overhung Load Number lb-ft [N•m] Configurable Gear Ratio* lbs. [kg] inches [mm] lbs. [kg] 22-309 3,000 [4 067] 30-300 540 [245]** 3-1/2 [89] 15,000 [6 804] 4,000 [5 423] 15-300 22-409 2,500 [3 387] 10-180 540 [245]*...

  • Page 10: Precautionary Information

    STORAGE INFORMATION actuator. Beck actuators should be stored in a clean, dry area where the temperature is between -40° and 85°C (-40° to 185°F). CAUTION Group 22 actuators should be stored in an Always close covers immediately upright position and should not be stacked.

  • Page 11: General Operation Information

    HANDWHEEL over-travel limit Every Group 22 Beck actuator is furnished with switches are actuated. a Handwheel to permit manual operation of the The Handswitch is designed so that a Demand actuator with or without the supply power applied.

  • Page 12: Installation

    Beck Group 22 actuators must be installed so that the full 100° travel of the Beck actuator feet down. If mounting near obstructions such as shaft is used, even though the driven lever may pipes or beams, take into consideration access travel less than 100°.
  • Page 13 Beck crank arm radius, and Beck crank arm start angle. For additional information regarding linkage requirements and to obtain a sample Link- Assist report, please visit the Beck website at the following address and navigate to the Link-Assist Services: http://www.haroldbeck.com/ The terminology mentioned above is shown in the linkage definitions diagram on page 19.
  • Page 14 Beck actuator crank arm radius. obstructions. Further travel adjustments can be Return the actuator to the full reverse position.

  • Page 15: Electrical

    Power Conditioners may be used to regulate enclosure on the 22-309/-409 (terminals 1, 2 & 3), the supply voltage and maintain a constant which will accommodate up to 10 AWG (5.26 mm voltage level.

  • Page 16: Wiring

    TERMINALS 14 AND 15 Alternate voltage options include single-phase 240 VAC for the model 22-309 and three-phase The DCM monitors an analog 4-20 milliamp 208, 240, 380, 416, 480, & 575 VAC for both input signal at terminals 14 (–) and 15 (+), and Group 22 models.
  • Page 17 Switch 1 Surge Transient Suppressor Protector Assembly Assembly Transient (22-309) (22-309) Protector Assembly Power (22-409) Power Ground Power Ground OPTIONAL TRANSFORMER Power ENCLOSURE POWER CONNECTIONS FOR MODELS 22-309 / 22-409 (Refer to page 39 for replacement fuse part numbers) OPTIONAL ENCLOSURE...
  • Page 18 80-4280-10, Rev. 4 INSTALLATION Wiring 22-309 HANDSWITCH NETWORK 2 NETWORK 1 TORQUE Typical AUTO STOP AUTO SENSING Schematic HANDSWITCH AUTO INDICATION 250VAC, 1 AMP J4-3 J4-2 SYSTEM ALARM STOP J4-1 PP-16 OPENS ON ALARM CONTROL 120 VAC/VDC J4-10 PP-15 OVERRIDE 80mA MAX.

  • Page 19: Start-Up

    80-4280-10, Rev. 4 START-UP STARTUP NOTE: All Beck actuators are shipped from the factory ready for installation. Each actuator is set up and calibrated to the customer’s specifications that were written into the equipment order. Electrical adjustments are generally not required before placing the actuator in operation.

  • Page 20: Electronics

    DCM-2 using a Accessing the DCM-2 assembly may be Beck serial cable**. All electronic calibration required for configuration or diagnostic purposes and configuration can be accomplished using either the pushbutton or serial port through the serial port interface.
  • Page 21 UVOLT F1, F2 SET DEM ACKNOWLEDGE RIBBON Mounting CABLE Screws CONNECTOR (4 places) SERIAL PORT Wiring Connectors MODEL 22-309 DIGITAL CONTROL MODULE (P/N 12-8224-41) Locating Pin Local Hole Pushbutton (2 places) Interface DEMAND CALIBRATE POSITION Mounting SET POS TORQUE Screws...
  • Page 22 80-4280-10, Rev. 4 ELECTRONICS OVERVIEW LEDs STATUS INDICATION LEDs There are four LEDs in the upper right corner The status indication LEDs are located on the of the DCM-2 circuit board. These provide an left side of the local pushbutton interface. overview of DCM-2 status.
  • Page 23 80-4280-10, Rev. 4 LOCAL PUSHBUTTON INTERFACE CONTROL END The five pushbuttons located on the local The control end assembly is comprised of the pushbutton interface are used for simple calibration Contactless Position Sensor (CPS-4), limit switches, features. To utilize the pushbuttons, the user must and limit switch cams (see page 20 for location).

  • Page 24: Configuration/Calibration

    80-4280-10, Rev. 4 CONFIGURATION / CALIBRATION SETTING OVER-TRAVEL NOTE: Your Beck actuator was shipped from SWITCHES CW & CCW the factory ready for installation; no electrical adjustments are required before placing it This procedure should be used if the factory in operation.
  • Page 25 80-4280-10, Rev. 4 SETTING AUXILIARY LIMIT Switches SWITCHES S1 & S2 Standard switch settings for the two auxiliary switches are shown on the Auxiliary Limit Switch Settings diagram (right). The heavy line indicates a closed circuit. Use the following instructions to change the operating point of auxiliary switches: NOTE: In the following procedure, it is...
  • Page 26 80-4280-10, Rev. 4 CONFIGURATION / CALIBRATION ROTATION DIRECTION The second procedure is necessary if it is desirable to keep the Position feedback signal from Rotation direction refers to the direction the the CPS-4 direct-acting with respect to the Demand output shaft of the actuator rotates in response to input;...
  • Page 27 80-4280-10, Rev. 4 Note that changing direction of travel using any where n = 0 to set CW rotation and n = 1 to set of the previous three methods alone will result in a CCW rotation. properly functioning CCW actuator; however, the 3.
  • Page 28 This less than 100 degrees while maintaining the Beck method allows the calibration to be changed actuator rotation of 100 degrees. Maintaining full without running the actuator to the new positions.
  • Page 29 80-4280-10, Rev. 4 0% and 100% POSITION It is important to note, however, that when the actuator full travel is short-stroked to something CALIBRATION PROCEDURE less than 100°, the 2-wire Position feedback span PUSHBUTTONS is reduced proportionately. For example, the 2-wire method Position signal is normally calibrated to provide a 4–20 mA signal (16 mA span) proportional to...
  • Page 30 80-4280-10, Rev. 4 CONFIGURATION / CALIBRATION DEMAND CHARACTERIZATION CURVE DEMAND SIGNAL RESPONSE CURVES The DCM-2 can be configured to interpret the Linear Function applied Demand signal for linear or non-linear output shaft position response. Several predefined Demand signal response curves are available for use including: Linear, Square, and Square Root.
  • Page 31 80-4280-10, Rev. 4 USER-DEFINED CHARACTERIZATION Special Curve Example Special curves may be created from up to 20 segments, each of which has a node for a starting point and a node for an ending point. All 20 segments do not have to be used, but the used segments must be grouped together starting with SEGMENT segment 1.
  • Page 32 80-4280-10, Rev. 4 CONFIGURATION / CALIBRATION LOSS OF DEMAND SIGNAL (LOS) HART method The DCM-2 is capable of determining if the HART DD Menu Location: MENU 5C Demand input signal to the actuator is outside Functions> Configuration> Demand Setup of an acceptable range. The DCM-2 uses a Command: LOS Mode configurable loss of signal (LOS) threshold to...
  • Page 33 80-4280-10, Rev. 4 STEP SIZE STALL PROTECTION Step size represents the minimum amount The DCM-2 board provides protection of that the Demand signal must change to initiate a the actuator motor and gearing in the event of a change in actuator position. stall condition.
  • Page 34 80-4280-10, Rev. 4 CONFIGURATION / CALIBRATION POSITION FEEDBACK SIGNAL The following example assumes a 4-20mA Demand and position configuration. If the Demand DCM-2 control electronics provide a 4-20 mA is set to a square characterization, then a 12mA analog output signal that represents the actuator Demand corresponds to 25% position.
  • Page 35 80-4280-10, Rev. 4 DEMAND CALIBRATION The following methods describe how to enable/disable position feedback, Set the 0% and Group 22 actuators are calibrated to respond 100% milliamp values, and select the desired to a 4-20 mA (or 1-5 Vdc) control signal to set the feedback response.
  • Page 36 (e.g. a Command: torqzero 3,000 lb-ft model 22-309 with a 50% torque reading Arguments: ###: Enter the torque null as an is applying 1,500 lb-ft of torque). The live torque integer that is affixed to the actuator body inside measurement can be accessed through HART the DCM compartment.
  • Page 37 80-4280-10, Rev. 4 TEMPERATURE SENSING SERIAL command method DCM-2s are equipped with an internal Command: ovtstop temperature sensing circuit. The real-time Arguments: temperature historical temperature 0:Disables Over torque protection. extremes (low and high) are available. 1:Enables Over torque protection. Temperature units can be selected to show (e.g.: “ovtstop 1”...

  • Page 38: Maintenance

    DCM Replacement (1-phase) CE rating (DCM-2 p/n 12-8224-45) 12-8061-85 DCM Replacement (3-phase) (DCM-2 p/n 12-8224-51) 12-8061-88 DCM Replacement (3-phase) CE rating (DCM-2 p/n 12/8224-55) Gasket Set 12-8061-09 Fuse Kit - 8A 12-8061-53 22-309 (120 Vac, 1-phase) & 22-409 (208 Vac 3-phase)
  • Page 39 80-4280-10, Rev. 4 OTHER AVAILABLE KITS FOR REPLACEMENT PARTS Replacement Kit 22-309 22-409 Kit Part No. CPS-4 Switch Assembly 12-8061-06/12-8061-36 CPS-4 P.C. Board 12-8065-07 CPS-4 Coupling 12-8061-08 Mounting Shim Set 12-8061-11 Handswitch Assembly 12-8061-12 Capacitor 12-8061-14 Motor 12-8061-01 Handwheel/Dampener 12-8061-02...
  • Page 40 22-309 / 22-409 The 22-309 has two fuses and the 22-409 has three fuses, which are located in fuse holders on the DCM-2 chassis assembly. Note that the DCM-2 circuit boards are not powered through the fuses, and therefore the Control Board will remain active if the fuses are cleared.
  • Page 41 12-8061-75 & 12-8061-78 (for model be configured on the new DCM-2. A DCM serial 22-309) and 12-8061-85 & 12-8061-88 (for model cable kit is included with the DCM-2 replacement 22-409). kit.
  • Page 42 1/2” socket wrench values can be obtained through the DCM serial Torque wrench (appropriate for 10 lb-ft) port using the Beck serial commands. It is possible Communications device for calibration to obtain this information from the serial port on Additional Tools for Model 22-309...
  • Page 43 MOUNTING SCREWS (4 places) WIRING CONNECTORS shipped” configuration. Torque sensor range values (torque null and 22-309 DCM-2 CHASSIS torque constant) should be entered by utilizing a HART® communicator or through the DCM- 2 serial port. Failure to configure these values...
  • Page 44 80-4280-10, Rev. 4 MAINTENANCE CONTROL END REPLACEMENT PROCEDURE The following procedure describes the steps Remove the old control end assembly: required to replace the Control End assembly 1. Remove power from the actuator. using the control end replacement kit part number 2.
  • Page 45 80-4280-10, Rev. 4 Install the new control end assembly: Slide Clamp Up Over Shoulder Button Head 1. Inspect the control end gasket and replace as Screws (4) necessary. If the gasket is in good condition Stator Flange and does not require replacement, skip steps 2-6 and go straight to step 7.

  • Page 46: Troubleshooting

    80-4280-10, Rev. 4 TROUBLESHOOTING WHERE DO I START? The Group 22 actuator was designed so the user can quickly diagnose any actuator status conditions causing an interruption in operation. By removing the DCM compartment cover to access the DCM-2, you can view the overview and status indication LEDs.
  • Page 47 80-4280-10, Rev. 4 Conditions Possible Causes Corrections 1. No DCM-2 LEDs are a. No power is applied to the actuator. a. Apply operating voltage to the operating illuminated. voltage terminals. b. Incorrect power is applied to the b. Verify correct voltage on actuator actuator.
  • Page 48 The Handswitch is damaged. c. Replace the Handswitch. 16. HART communications a. The Device Description (DD) file is a. Install the Beck MK-2 DD on your HART cannot be established with not installed. device. the DCM-2. b. The HART communicator is not b.
  • Page 49 80-4280-10, Rev. 4 Conditions Possible Causes Corrections 17. Present CPS voltage appears a. The position feedback circuit on a. Replace the DCM-2 to be within the configured the DCM-2 is damaged. range, but the position Feedback signal at terminals 16 and 17 remains constant or erratic.

  • Page 50: Appendices

    SONS, and verify that BECK-MK2 is installed. at the bottom of the pad. If it is not, contact the communicator supplier Before moving on, it may be helpful to or Beck for instructions on how to update the practice with the communicator. Connect the communicator.

  • Page 51: Hart ® Communication

    80-4280-10, Rev. 4 HART INTERFACE ACCEPTABLE COMMUNICATOR This appendix includes the menu structure CONNECTION POINTS for communicating with a DCM-2 using a HART Handheld Field communicator. It shows all the possible setup options, features and available CONTROL information. If a particular feature is not available, ROOM a message to that effect will be displayed when an attempt to access or change the feature is made.
  • Page 52 1 Tag* BECK2006 PositionSensrSetup 2 Descriptor* 1 Set Pos 0%** 3 Message* 2 Set Pos 100%** Dem Curve Spcl 4 Model# 22-309 3 PresCPS V 2.816 v 1 DemNode1X 5 Drive S/N* 4 CPS Zero%* 1.000 v 2 DemNode1Y 6 Instld*...
  • Page 53 80-4280-10, Rev. 4 MENU DESCRIPTIONS 5 Drive S/N: The Serial number as shown on the actuator nameplate. When configured, (See HART Communicator Menu on page 52) this will automatically change the actuator MENU 1 -- Online model number (see previous item). 6 Instld: Installation date of the actuator or When communications are established with...
  • Page 54 Demand signal is absent. actuator to travel (100°) between the limits. 1 DemRngLwr: Sets and displays the signal Model 22-309 is configurable between 30–300 value in mA that represents 0% Demand seconds; models 22-409/-809 are configurable (default is 4.00 mA, minimum is 0.5 mA). This between 15–300 seconds.
  • Page 55 80-4280-10, Rev. 4 the signal is brought below this level. This 1 Starts: The total number of motor starts. value should be set above "DemRngUpr". 2 Reversals: The total number of times the motor has started in the direction opposite to MENU 5A -- Dem Curve Spcl the previous start.
  • Page 56 80-4280-10, Rev. 4 APPENDIX ® HART Communication MENU 3F -- Diagnostics MENU 5D -- Switch Status Provides paths menus that allow Each parameter will be listed with an ON or investigation of actuator problems through status OFF state. The ON state is described below. indicators, self-test routines, output shaft loading Limit CCW: The CCW over-travel limit switch history, alarm setup and setting of the DCM-2 real...
  • Page 57 80-4280-10, Rev. 4 3 Identify Device: Causes the ACKNOWLEDGE MENU 3G -- Calibration Trim LED on the DCM-2 to flash for two seconds. The Calibration Trim menu sets and displays Ensures the HART system is addressing the actuator calibration values. Note that changing the correct actuator.

  • Page 58: Hart ® Messages

    CPS-4 Position signal not within the calibration range limits. "Position signal in LOS." This is a Beck-specific message. The DCM-2 is indicating that the Position signal is a problem and is intended to identify a CPS-4 or wiring failure. This is triggered when the Position signal is outside the minimum and maximum voltage limits.
  • Page 59 The Handswitch must be in AUTO mode for this alarm to be accurate. “Torque/Thrust out of accurate This is a Beck-specific message. The DCM-2 is not able to measurement range.” read a valid signal from the Torque sensor. Check the torque sensing cable.
  • Page 60 “Loop Current Detected while A Beck specific alarm message that alerts the user that analog under HART/FF Control.” current is present on the Demand terminals, but the DCM-2 is in an Op Mode expecting digital control.
  • Page 61 80-4280-10, Rev. 4 Miscellaneous HART-Defined Messages Message Description “Field device has more status This is a standard HART-defined message that appears available.” whenever an alarm or other undesirable status exists. This is the HART protocol mechanism for displaying the other messages in this section.

  • Page 62: Serial Communication

    RS-232 port on the DCM-2 Be sure to verify any changes (see page 21). The other end of the Beck Serial made serially and make manual cable (the DB-9 connector) should then be plugged c o r r e c t i o n s t o t h e a s s e t into a windows-based computer.

  • Page 63: Serial Commands

    80-4280-10, Rev. 4 APPENDIX Serial Commands COMMANDS AND ARGUMENTS Beck Serial Cable Pinout Table Commands can be used for a variety of RJ-11 6-PIN PLUG DB-9 9-PIN PLUG functions including changing operating PIN NO. PIN NO. configuration of the actuator, verifying operation settings, calibration and accessing diagnostic information.
  • Page 64 80-4280-10, Rev. 4 APPENDIX Serial Commands SERIAL COMMANDS The following is a categorized list of Serial commands available through the RS-232 interface. These commands are described in detail on the pages that follow. Output Shaft Position Sensing Commands Diagnostic and Information Commands cpsvat0pct travel demsource...
  • Page 65 80-4280-10, Rev. 4 Command Description Argument n and Information alarmoutmask n Sets/displays hexadecimal format) which n = "0x0": no listed condition conditions will cause an alarm: causes a status alarm n = "0xffffffff": all listed conditions 0x00000001 - Demand Loss of Signal 0x00000002 - Torque High cause a status alarm 0x00000004 - Stall Condition...
  • Page 66 Sets/displays the DCM-2 HART DD (Device n = "1": ESR-D Description). "239" is the proper DD; other DDs are n = "10": Beck DCM for temporary use if the new DD is not available. n = "239": Beck MK2 polladdr n...
  • Page 67 80-4280-10, Rev. 4 Diagnostic and Information Commands Command Description Argument n and Information demsource Provides a readout of information regarding the No Argument Demand on the actuator including the source of the Demand signal (Handswitch, demlos or Analog I/P), mode (follow, hold, CW, CCW, Stay or Stop), currently applied Demand signal as a %, the Demand function (linear, square root, square, or special), and the Demand out as a % (dem...
  • Page 68 80-4280-10, Rev. 4 APPENDIX Serial Commands Demand Signal Commands Command Description Argument n and Information dem0pctma n Sets/displays Demand signal value that n = Demand signal as a decimal corresponds to 0% actuator position. in mA. Minimum value is 0.50; maximum value 100%...
  • Page 69 80-4280-10, Rev. 4 Demand Characterizer Commands Command Description Argument n and Information charclear n Clears a preconfigured Demand characterizer curve n = node number: between 1 node by setting it to "unused". Any node numerically and 21. higher will be set to "unused" also. charlist n Displays the X-values and Y-values of Demand n = node number: between 1...

  • Page 70: Index

    80-4280-10, Rev. 4 INDEX Appendices ..........50–69 Maintenance ..........38–45 ® HART Communication ......50–57 Component Replacement ......38 ® HART Messages ......... 58–61 Control End / CPS-4 ......44–45 Serial Communication ......... 62 DCM-2 ........... 41–43 Serial Commands ........63–69 Fuses ............

  • Page 71: Services

    1) the repair or replacement, without charge, at Beck’s factory, of any defective equipment covered by this warranty, or 2) at Beck’s option, a full refund of the purchase price. In no event will Beck’s liability exceed the contract price for the goods claimed to be defective.
  • Page 72 HAROLD BECK & SONS, INC. Made in USA 11 TERRY DRIVE NEWTOWN, PENNSYLVANIA 18940 USA PHONE: 215-968-4600 FAX: 215-860-6383 E-MAIL: sales@haroldbeck.com 4/20 www.haroldbeck.com...

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22-409

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