SICK Safe Entry Exit Operating Instructions Manual
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SICK Safe Entry Exit Operating Instructions Manual

SICK Safe Entry Exit Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
Safe Entry Exit
Safety System

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Summary of Contents for SICK Safe Entry Exit

  • Page 1 O P E R A T I N G I N S T R U C T I O N S Safe Entry Exit Safety System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Integrating the equipment into the electrical control......4.5.1 Circuit diagram................. 4.5.2 Testing plan................8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 4 Spare parts..................47 14.1 Safe Entry Exit spare parts............... O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...
  • Page 5 15.1 Checklist for initial commissioning and commissioning......8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 6: About This Document

    Core Ex 8017107 Operating instructions deTem4 Core 8020445 O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 7: Target Groups And Structure Of These Operating Instructions

    Instructions to action The arrow denotes instructions to action. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 8: Further Information

    Guide for Safe Machinery (“Six steps to a safe machine”) ■ O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 9: Safety Information

    8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 10: Safe State

    O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 11: Product Description

    Hold to run device • Pushbutton for reset function 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 12: Requirements For Hold To Run Device

    4 A, either by the power supply unit or by a fuse. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit...

  • Page 13: Requirements For The Higher-Level Control

    If it is possible to step onto the conveyor, the speed at which a person is moving must be considered in the calculation. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 14: Construction And Function

    Figure 1: Limits of the safety system Sensors O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 15: Functions

    "1 of n timing sets", page 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 16: Project Planning

    "General requirements", page O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 17: Operating Entity Of The Machine

    8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 18: Minimum Distance Between The Type 4 Electro-Sensitive Protective Device And The Hazardous Point

    In this case, additional protective measures must be taken, e.g., installation of electrically monitored swing doors. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 19: Conveyor Speed

    Response time of the safety system Safety System 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 20: Integrating The Equipment Into The Electrical Control

    The safety controller monitors the signal change and switches accordingly. Inputs Safety controller inputs O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 21: Testing Plan

    Checklist for initial commissioning and commissioning, see "Annex", page 48 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 22: Mounting

    For mounting conditions see "Type 4 electro-sensitive protective device", page O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 23: Electrical Installation

    Safety controller pin assignment Figure 3: Safety controller setup 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 24: Interfaces And Signals

    The second signal, TE (Time Extension), changes its status in the opposite direction from the MR signal. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...
  • Page 25 Timing Set 2 Timing Set 3 Timing Set 4 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 26: Configuration

    Checksums of the export file in combination with the relevant Flexi Soft CPU CPU0 0xF3E6EDD7 CPU1 0x330BBBC5 O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 27: Standard Values For Timing Sets

    Changing the standard values of the timing sets changes the checksum. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 28: Opening Project File

    Transmit configuration to the Flexi Soft main module (see operating instructions 8012998). O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 29: Adjust Configuration

    24. If this function is not used, only the Off delay time 1 parameter needs to be configured. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 30 O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 31: Configuration Of Time Monitoring

    6 s. The values for the most common cycle times are set out in the table below: 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 32 (up) function block defines Timing 1, while the lowest, in accordance with the ascending order, defines Timing 4. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...
  • Page 33 Conveyor clock period Clearance clock period 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 34 It is forbidden to set this value above 10 min. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 35: Configuration Of Plc Monitoring & Override

    If the Timing Selection function is not used, all S301.x signals must be separated from the User mode switch function block. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 36 O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 37: Commissioning

    8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 38: Maintenance

    NOTE Information is included in the operating instructions for the components. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 39: Troubleshooting

    8012998. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 40: Operation

    (max. 4 s, depending on the speed of the conveyor). O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit...

  • Page 41: Time Extension Function

    The Time Extension function is limited to a maximum duration of 100 h pro muting process. 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 42: Hold To Run Device

    Once the pushbut‐ ton is released, the safety outputs are deactivated again. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 43: Of N Timing Sets

    8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 44: Technical Data

    The external supply voltage must jumper a brief power failure of 20 ms as specified in IEC 60204-1. Suit‐ able power supply units are available as accessories from SICK. O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK...

  • Page 45: Ordering Information

    Core IP69K www.sick.com/deTem4_Core_IP69K M4000 Standard www.sick.com/M4000_Standard 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 46: Ordering Data For Safe Entry Exit Components

    Depending on manufac‐ Depending on turer manufacturer O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...

  • Page 47: Spare Parts

    Flexi Soft safety controller system plug FX3-MPL000001 1043700 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...

  • Page 48: Annex

    O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...
  • Page 49 4 s? 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 50 (generally more than 100 mm shorter)? (Expected result: safe state) O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit 8021675/ZV26/2019-05-13 | SICK Subject to change without notice...
  • Page 51 Safe Entry Exit safety system? 8021675/ZV26/2019-05-13 | SICK O P E R A T I N G I N S T R U C T I O N S | Safe Entry Exit Subject to change without notice...
  • Page 52 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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