Start-Up Report - RBI Futera XLF Series Manual

Finned copper tube gas boilers and water heaters
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START-UP REPORT

DATE:
TECHNICIAN:
COMPANY:
PHONE NUMBER:
pre-stArtUp cHecK List
NO VISIBLE DAMAGE TO UNIT
PIPING PROPERLY CONNECTED
BOILER CIRCULATOR WIRED
VENT/STACK CONNECTED
BoiLer stArtUp seQUence
Note: Locate the AA terminals and minimum hold switch in the bottom-right of the electrical panel on the main
HeatNet board. Also locate the manometer test manifold in the bottom of the electrical panel.
1.
Disable any external call for heat and toggle the remote/local switch to REMOTE.
2.
Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot ignition.
3.
Set pressure to 3–3.5" w.c. (flame signal should read 5.0 VDC).
4.
Release boiler to main flame trial for ignition.
5.
Check for stable flame.
6.
Record combustion and pressure signal (Ps) at minimum firing rate. (Reference xLF Boiler IOM.)
7.
Jumper the AA terminals to force 100% input.
8.
Record combustion and pressure signal (Ps). (Reference xLF Boiler IOM.)
9.
Remove the AA jumper to place the boiler at minimum rate.
10.
Record combustion and pressure signal (Ps). (Reference xLF Boiler IOM.)
11.
Check all combustion results using a calibrated flue gas analyzer.
12.
Release the LOW FIRE switch to place boiler in standby.
In addition to completing the Futera XLF start-up report, complete the control set-up information in the rear of the
Futera XLF Control Installation and operation manual.
38
Finned copper tube gas boilers & water heaters – Boiler manual
JOB NAME:
LOCATION:
MODEL:
SERIAL #:
INLET AIR FILTER INSTALLED AND CLEAN
PROPER SERVICE CLEARANCES PROVIDED
PUMP RUNNING, HEAT EXCHANGER FULL
GAS LINES PURGED, NO LEAKS, NO MISSING TEST
PLUGS
38
FTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.

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Futera xlf 4000Futera xlf 3000

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