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ELETTROQUADRI MP3 Installation Manual

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ELETTROQUADRI
SINCE 1983
INSTALLATION MANUAL
MICROPROCESSOR SYSTEM
MP3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
ENGLISH
2018

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Summary of Contents for ELETTROQUADRI MP3

  • Page 1 ELETTROQUADRI SINCE 1983 INSTALLATION MANUAL MICROPROCESSOR SYSTEM TRANSLATION OF THE ORIGINAL INSTRUCTIONS ENGLISH 2018...
  • Page 2 REASON FOR REVISION REVISION DATE First Edition 05/12/2018 ELETTROQUADRI S.r.l. All rights reserved. Dissemination and/or reproduction, even partial, of this document, in any form, is strictly prohibited. Violators will be prosecuted to the full extent of the law. Subject to change.

  • Page 3: Table Of Contents

    2.6. Residual risks ..........................13 3  Installation ....................15 3.1. First connection (tensioning the installation) .................15 3.2. Inspection control ........................16 3.2.1. Composition of MP3 board ......................16 3.3. Reset conditions ........................17 4  Programming ....................19 4.1. General warnings ........................19 4.2. Programming unit (REMP2 remote terminal) .................20 4.2.1.
  • Page 4 6.6.4. ACF board ............................ 52 6.7. MP3 board lay-out ........................53 6.7.1. LED on MP3 board ........................53 6.7.2. Inputs / outputs on MP3 basic board ..................54 6.8. MPCAB board lay-out ......................56 6.8.1. LEDs on MPCAB board ........................ 56 6.8.2. Inputs/outputs on the MPCAB car roof board ................57 6.9.

  • Page 5: General Information

    ELETTROQUADRI S.r.l. declines all liability for improper use of the board and for damages caused as a result of operations not considered in this manual or in any case unreasonable.

  • Page 6: Care Of The Instructions

    The manual must be kept with care and replaced if it deteriorates and/or becomes illegible. 1.1.4. How to print the Instruction Manual CAUTION ELETTROQUADRI S.r.l. shall not be held liable for any misinterpretation of the information contained herein if printing has not been executed correctly. © ELETTROQUADRI S.r.l.

  • Page 7: How To Use This Manual

    1. CHAPTER of the Installation Manual section - NUMBER and NAME 2. Board model 3. Manufacturer's logo 4. Type of manual 5. Number corresponding to the current page and total number of pages in the whole manual 6. Manufacturer's name and copyright © ELETTROQUADRI S.r.l. 7 / 66...

  • Page 8: Symbols

    Indicates technical information of particular importance which should not to be overlooked. ENVIRONMENTAL NOTE Indicates the obligation to dispose of waste materials in an ecological manner. ELECTROCUTION HAZARD Indicates situations of potential danger that can seriously endanger people's health and safety. © ELETTROQUADRI S.r.l. 8 / 66...

  • Page 9: General Definitions

    1.2.3. General definitions Some recurring terms in the manual are described to ensure a more complete understanding of their meaning. ELETTROQUADRI S.r.l., the manufacturer of the aforementioned board, will be referred to as the Manufacturer. Danger zone: any area inside and/or near the electric cabinet containing the board in which the presence of a person constitutes a risk for the health and safety of said person.

  • Page 10: After-Sales Assistance

    1.5. Warranty The MP3 board warranty is valid for 1 year. CAUTION The Manufacturer declines all liability for accidents involving persons or things caused by a failure to observe the instructions and regulations provided in this manual or the non-observance of the safety and accident prevention regulations in force in the country of machine use.

  • Page 11: Safety

    Consequently, any intervention which alters board configuration shall automatically exonerate the manufacturer from all liability. Consequently, any use other than those indicated in this manual shall exonerate ELETTROQUADRI S.r.l. from all liability for any risks which may occur. 2.2.2. Warnings for Installer safety Before commencing work, the Installer must be fully knowledgeable of board function, configuration, and technical operating characteristics.

  • Page 12: Identification Of Operating Personnel

    • pinpoint failures/electrical damage and determine the cause; • perform calibration operations; • envisage hazards deriving from these operations. ELETTROQUADRI's QUALIFIED TECHNICIAN Expert technician employed by the manufacturer who is suitable and qualified to perform the same tasks as the Installer.

  • Page 13: Personal Protective Equipment

    PROTECTIVE GLOVES MUST BE WORN PROTECTIVE CLOTHING MUST BE WORN 2.4. Correct use The MP3 board may ONLY be used in electrical lift control cabinets ELETTROQUADRI S.r.l.. 2.5. Incorrect use The board MUST NOT be used: • for any uses other than those described in heading 2.4 "Correct use".

  • Page 14: Elettroquadri Installation Manual

    Safety ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 PAGE LEFT INTENTIONALLY BLANK © ELETTROQUADRI S.r.l. 14 / 66...

  • Page 15: Installation

    IMPORTANT If using bistable phase plugs with AUXILIARY RELAYS, jumper +24, CRSB and CRDB (instead of CRS, CRD). The response to the UP or DOWN commands is described in heading 3.2 - Inspection control. © ELETTROQUADRI S.r.l. 15 / 66...

  • Page 16: Inspection Control

    ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 3.2. Inspection control 3.2.1. Composition of MP3 board RX_SY TXE_P The inspection control is activated when the car top inspection switch is switched from “NOR” to “ISP” position. RM relay is energized and sends the information that inspection control has been activated to terminal J11/6(RM) of the board;...

  • Page 17: Reset Conditions

    Rope lift: the car moves up direction at low speed and stops when it encounters both the magnetic strips. IMPORTANT If the main floor is not the lowest floor, the reset described above will conclude with the car returning to the main floor. © ELETTROQUADRI S.r.l. 17 / 66...

  • Page 18: Elettroquadri Installation Manual

    ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 PAGE LEFT INTENTIONALLY BLANK © ELETTROQUADRI S.r.l. 18 / 66...

  • Page 19: Programming

    • without observing the procedures provided in these instructions. IMPORTANT Before performing any procedure make sure you have read and understood all the various steps, seen all the relative images and adopted the safety and protection measures described. © ELETTROQUADRI S.r.l. 19 / 66...

  • Page 20: Programming Unit (Remp2 Remote Terminal)

    Programming ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 4.2. Programming unit (REMP2 remote terminal) The REMP2 remote terminal is an external programmer which connects to the MP3 board (connector J4) or MPCAB board (connector J4). PROGR ENT/RST Select the options Select an item and confirm the selected options by in the item.

  • Page 21: Remp2 Programmer Display

    Floor position indicator (e.g. “-1”). Combination of letters and numbers for programming the board, timers and other variables and functions. See par. “4.4. PROGRAMMING THE MP3 BOARD”. Error message. See par. “5.2. FAULT TABLE AND FAULT FINDING”. Inspection manoeuvre in progress.

  • Page 22: Layout Of Components In The Electrical Cabinet

    4.3. Layout of components in the electrical cabinet IMPORTANT The image of the electrical cabinet is purely illustrative. The image is used to refer to the automatic valve and the MP3 board. AUTOMATIC VALVE (VA) ↑ Valve closure ↓ Valve opening MP3 BOARD ©...

  • Page 23: Programming The Mp3 Board

    ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 4.4. Programming the MP3 board The following keys on the REMP2 are used for programming: PROGR, ENT/RST, UP, DW. There are three ways to access it: • after opening the automatic valve VA (always present in the electrical cabinet);...
  • Page 24 The successive Pb submenu will display To confirm: ENT/RST ENT/RST ENT/RST → → → To go to the next function in the AL submenu: PROGR → PROGR ENT/RST → → → .... © ELETTROQUADRI S.r.l. 24 / 66...
  • Page 25 FLSER input J4 not utilised enable floor calls inhibit floor calls fireman call hospital call priority down call return to main floor last floor 1 to 31 main floor 0 to UP © ELETTROQUADRI S.r.l. 25 / 66...
  • Page 26 = selected special floors and accesses (duplex only) (the button of the select floor calls its own car) park with doors open doors parked (MP3 only) park with doors closed 0 to UP left dot = front floors and accesses with doors closed...
  • Page 27 NGV version: both signals lacking latency 0 to 80 dsec second valve closure delay. NGV version: stop timeout, after UP drops 0 to 50 dsec up releveling disconnect delay 0 to 50 dsec down releveling disconnect delay © ELETTROQUADRI S.r.l. 27 / 66...
  • Page 28 (84) (0 = disabled) 0 to 50 dsec startup present delay (FLSER) 20 to 90 high speed travel in reset mode timeout 5 to 120 energy save start delay 10 to 90 inverter off timer © ELETTROQUADRI S.r.l. 28 / 66...
  • Page 29 DCB button - disables time cut with car call active disabled force parking on main floor active disabled total block safety protocol (A3) (see table) 01-15 activates the protocol in question disabled short floor manoeuvre (selective only) active disabled microleveling active © ELETTROQUADRI S.r.l. 29 / 66...
  • Page 30 LH dot intelligent RH dot blocked monitor repeated releveling (yo-yoing) disabled enabled enable door control EN_81_20_50 disabled enabled chain jumper control protocol 00-15 see Table force parking at main floor when below disabled enabled © ELETTROQUADRI S.r.l. 30 / 66...
  • Page 31 (SAPB only) occupied occupied flashing arriving, floor only arriving, car also present Indication on the display Description Programming end IMPORTANT In case of error (programming is interrupted) everything programmed up to that time is saved. © ELETTROQUADRI S.r.l. 31 / 66...

  • Page 32: Further Remp2 Programmer Functions

    4.5.2. LE selection - manual car movement The MP3 board memorizes up to 32 errors and indicates at which floor the car was at the time of the error. To display them: 1. Wait for the car to stop before opening the automatic valve VA;...

  • Page 33: Fo Selection - Omnibus Procedure

    DW button to travel down or the UP button to travel up at the end, open the automatic valve VA the procedure terminates after 2 seconds close the automatic valve VA © ELETTROQUADRI S.r.l. 33 / 66...

  • Page 34: Total Block Safety Protocol Table (A3)

    MORIS controller management IGV system management (NGV) 4.5.7. Fireman manoeuvre protocols table Sequence of operations Elettroquadri standard American manoeuvre 4.5.8. Chain jumper control protocol table Sequence of operations disabled first manner (for compatibility) Current method © ELETTROQUADRI S.r.l. 34 / 66...

  • Page 35: Diagnostics

    • Recoverable faults: the lift is still operative and restarts with next call. • Non-recoverable faults: the lift goes out of order and the MP3 board must be reset; the error is deleted in case of power failure, only faults 23 / 25 / 27 are kept in memory.
  • Page 36 ▪ No closure of the main brake (gearless) or auxiliary brake (geared) de-excitation control contacts. ▪ No excitation of the brake contact control contactors, or their contacts are defective. ▪ No closure of the de-excitation control contact of the speed governor coil (Montanari or similar). © ELETTROQUADRI S.r.l. 36 / 66...
  • Page 37 Verify: • No opening of the closure limit switch. • With the operator powered in run, disconnect the front door (CP..) or rear (CP1..) closure contact from input J11/3 (DRA) or J11/4 (DRB). © ELETTROQUADRI S.r.l. 37 / 66...
  • Page 38 • Car interior stop contact. • Pit buffer contact. • Car roof inspection panel contact. • Machine room inspection panel contact. • Automatic valve contact (VA). • Motor cutout contact (1 and 2 speed rope lift system). © ELETTROQUADRI S.r.l. 38 / 66...
  • Page 39 • Mechanical blockage of the high speed (GV), low speed (PV) or power (P) contactors. • Outputs J8/6 high speed (GV) or power (P) or J8/7 low speed (PV) are still active on the board. © ELETTROQUADRI S.r.l. 39 / 66...
  • Page 40 ▪ Variable speed drive: variable speed drive in error and car stopped between floors. ▪ Variable speed drive: no low speed signal to the variable speed drive. ▪ Variable speed drive: insufficient motor torque. © ELETTROQUADRI S.r.l. 40 / 66...
  • Page 41 • The car must travel, under any loading conditions, a few cm at low speed before it receives the stop signal. • Brake regulation (opening and compression), above all for systems with variable speed drive. • Overtravel contact. © ELETTROQUADRI S.r.l. 41 / 66...
  • Page 42 ▪ 24 VDC at terminals RZA/RZB (via the respective reed switches) and excitation of the corresponding relays. ▪ With contactors K1, K2, K3: excitation of K1/K2 and de-excitation of K3. ▪ With the Stem NC81 device: • Defective board (if reporting an error with the signal present). © ELETTROQUADRI S.r.l. 42 / 66...
  • Page 43 Amendment A3 hydraulic – Operation test of the separate opening of the 1st valve failed During testing at the lowest floor with the doors closed, the system releveled when the 1st recoverable valve opened. Verify: • Operation of the 2nd valve. © ELETTROQUADRI S.r.l. 43 / 66...
  • Page 44 If the sequence does not complete successfully, an error is reported. Er - 40 Flash memory programming error • Call ELETTROQUADRI S.r.l. recoverable Er - 41 Insufficient power voltage (+24 V) The board verifies the power voltage between inputs J2/1 (GND) and J2/4 (24 VDC).
  • Page 45 ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 Er - 45 Incompatibility error between the various boards in car serial transmissions • Call ELETTROQUADRI S.r.l. recoverable Er - 46 Incompatibility error between the various boards in floor serial transmissions • Call ELETTROQUADRI S.r.l.
  • Page 46 Verify: • The set speed threshold. • Slowdown spaces. Er – 86 Jumpers on car door contacts The board verifies the presence of input J7/8. recoverable Verify: • Door contacts. • Brake contactor. © ELETTROQUADRI S.r.l. 46 / 66...
  • Page 47 • The set speed threshold. • Slowdown spaces. Er – A4 CRS1 error with MP-ENC board Not recoverable Er – A5 CRD1 error with MP-ENC board Not recoverable Er – A6 CRS2 error with MP-ENC board Not recoverable © ELETTROQUADRI S.r.l. 47 / 66...
  • Page 48 Er – C3 Config1 error (gong and light signals) Er – C4 Config2 error (buzzer volume, arrow mode) Er – C5 Display type error Er – C9 Fire access programming logical fault (EN81_72 only) © ELETTROQUADRI S.r.l. 48 / 66...

  • Page 49: Board Functions And Layout

    (REMP2: led PAT) and the contactors, in the sequence high speed+up or high speed+down. The control signals for exciting the drive contactors are output by connector J8 on board MP3, while the red leds light up on the REMP2, depending on the type of actuation:...

  • Page 50: Insulation Test

    Further informations on the procedure are stated on the control panel specific wiring diagram. 6.4. Safety chain status check points The MP3 board checks the safety chain status through 4 pick-up points identified by 4 LEDs on REMP2: Pick-up no.

  • Page 51: Rza / Rzb Reed Switch Contacts

    In addition to its slowdown control function, the CRD acts as a phase plug at the lowest floor (see par. 3.3 "Reset"). 6.6. Board technical specifications 6.6.1. MP3 base board This is the motherboard, located in the control cabinet, responsible for serial MP3SW communications, via inputs J3/2-3, with the car and floor serial boards.

  • Page 52: Serial Boards In The Car And At The Floor Landings

    There are two versions with different amperages: 3 Amperes For Simplex systems up to 12 stops For Simplex systems with more than 12 stops and Duplex / Triplex / Quadruplex 6 Amperes systems © ELETTROQUADRI S.r.l. 52 / 66...

  • Page 53: Mp3 Board Lay-Out

    ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 6.7. MP3 board lay-out RX_SY TXE_P 6.7.1. LED on MP3 board Indication Description output/ and Input board / program active indication M2A/2 UM reed switch: up travel M2A/3 DM reed switch: down travel...

  • Page 54: Inputs / Outputs On Mp3 Basic Board

    ELETTROQUADRI INSTALLATION MANUAL SINCE 1983 6.7.2. Inputs / outputs on MP3 basic board I = input / U = output Connector J2 I – 1 Ground I – 2 Phase control I – 3 Phase control I –...
  • Page 55 I – 2 Up travel reed switch I – 3 Down travel reed switch M2B top terminal block I – 1 I – 2 I – 3 OVLD overload / overtemperature in the machine room © ELETTROQUADRI S.r.l. 55 / 66...

  • Page 56: Mpcab Board Lay-Out

    / side A NC J26/5 rear door opening / Side B NC J26/7 rear door closure / Side B NC J26/3 front door closure command / side A J26/1 front door opening / side A © ELETTROQUADRI S.r.l. 56 / 66...

  • Page 57: Inputs/Outputs On The Mpcab Car Roof Board

    Overload warning buzzer/lamp control signal U – 4 GONG Gong control signal (open doors/slowdown) Connector J4 REMP2 connection Connector J20 MP3 board serial line I – 1 Serial line + I – 2 Serial line - I – 3 Board +24 V power supply I –...
  • Page 58 Rear door opening command / Side "B" U - 6 COM-B APB/CPB common U – 7 Rear door closure command / Side "B" U – 8 NUD-B Rear door forced closure command / Side "B" © ELETTROQUADRI S.r.l. 58 / 66...

  • Page 59: Flser Board Lay-Out

    U – 4 PULS Pushbutton Connector J5 Second button and led connection U – 1 LED+ Led + U – 2 COMP Buttons common U – 3 LED- Led- U – 4 PULS Pushbutton © ELETTROQUADRI S.r.l. 59 / 66...
  • Page 60 FLSER connector Dip-sw FLSER 0 = OFF 1 = ON 28C…31C … … … … 24C…27C … … … … 20C…23C … … … … 16C…19C … … … … 12C…15C … … … … © ELETTROQUADRI S.r.l. 60 / 66...

  • Page 61: Fldisp Board Lay-Out

    Floor 5 display Connector J5 Display connection U – 1 DISP6 Floor 6 display U – 2 DISP7 Floor 7 display U – 3 DISP8 Floor 8 display U – 4 DISP9 Floor 9 display © ELETTROQUADRI S.r.l. 61 / 66...
  • Page 62 Car number Dip-sw Platform Dip-sw FLSER 0 = OFF 0 = OFF 1 = ON 1 = ON 3 ( D ) 2 ( C ) 1 ( B ) 0 ( A ) © ELETTROQUADRI S.r.l. 62 / 66...
  • Page 63 0 = OFF 0 = OFF 1 = ON 1 = ON FLSER, DIP-SW 6: always to 0 FLDISP, DIP-SW 6: 0 = position only 1 = with next direction arrows and/or gong at floor © ELETTROQUADRI S.r.l. 63 / 66...

  • Page 64: Remp2 Layout

    PV control signal (low speed) / hydraulics timer with star/ delta starting or 2 second stop delay J6/7 retiring cam control signal J6/6 travel between consecutive floors control signal J6/5 car light control signal J6/4 hydraulic: manoeuvre disable/protection control signal © ELETTROQUADRI S.r.l. 64 / 66...
  • Page 65 J12/6 Programmable input J12/2 programmable input / down travel leveling control signal J12/3 programmable input / up travel leveling control signal open doors button close doors button reserve car manoeuvre J12/1 fire services manoeuvre © ELETTROQUADRI S.r.l. 65 / 66...

  • Page 66: Manoeuvres

    Duplo / Duplex / Triplex / Quadruplex manoeuvre cabinets are identical to each other are differ from Simplex cabinets in the use of the DPXT board and the presence of the +24D terminal (floor reservation common). © ELETTROQUADRI S.r.l. 66 / 66...

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