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Summary of Contents for Wilden Advanced P100 Series
- Page 1 Engineering Operation & Maintenance P100 Advanced™ Series PLASTIC Pumps W h e r e I n n o v a t i o n F l o w s www.wildenpump.com WIL-11050-E-05 REPLACES WIL-11050-E-04 WIL-11050-E...
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Page 2: Table Of Contents
T A B L E O F C O N T E N T S SECTION 1 CAUTIONS – READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 PUMP DESIGNATION SYSTEM . -
Page 3: Cautions - Read First
CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure. CAUTION: Advanced™ series plastic pumps are made with plastic that is not UV stabilized. Direct sunlight for prolonged periods can cause deterioration of plastics. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 4: Pump Designation System
0683 P100 with OEM specific inlet manifold, center ported inlet and discharge manifolds, NPT 0790 P100 Advanced, drum pump inlet manifold NOTES: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION. Viton ® is a registered trademark of DuPont Dow Elastomers. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... - Page 5 T H E W I L D E N P U M P – H O W I T W O R K S The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke.
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Page 6: P100 Advanced™ Plastic
1/4" FNPT 1/2" BSPT (FNPT) AIR INLET LIQUID DISCHARGE 1/2" FNPT AIR EXHAUST 1/2" BSPT (FNPT) LIQUID INLET DIMENSIONS – P100 ADVANCED™ PLASTIC ITEM METRIC (mm) STANDARD (inch) 10.0 11.0 LW0347 REV B ALTERNATE FOOTPRINT WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 7: P100 Advanced™ Plastic - Center Ported
1/4" FNPT LIQUID DISCHARGE AIR INLET 1/2" FNPT AIR EXHAUST 1/2" BSPT (FNPT) LIQUID INLET DIMENSIONS – P100 ADVANCED™ CENTER PORTED PLASTIC ITEM METRIC (mm) STANDARD (inch) 10.0 11.0 LW0472 REV A ALTERNATE FOOTPRINT WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 8: P100 Advanced™ Plastic - Vertical Ported
1/2" BSPT (FNPT) LIQUID DISCHARGE 1/4" FNPT AIR INLET 1/2" FNPT AIR EXHAUST DIMENSIONS – P100 ADVANCED™ VERTICAL PORTED PLASTIC ITEM METRIC (mm) STANDARD (inch) 10.0 11.0 1/2" BSPT (FNPT) LIQUID INLET LW0473 REV A WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 9: P100 Advanced™ Plastic Rubber-Fitted
Caution: Do not exceed 8.6 bar (125 For optimum life and performance, pumps should be specified so that daily operation parameters psig) air supply pressure. will fall in the center of the pump performance curve. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 10: P100 Advanced™ Plastic Ptfe-Fitted
(atmospheric pressure) and pipe friction loss all affect the guide only. There are many variables which can affect your amount of suction lift your pump will attain. pump’s operating characteristics. The number of intake WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 11: Installation
INTO THE PUMP, A STRAINER SHOULD BE USED ON THE SOUND: Sound levels are reduced using the standard SUCTION LINE. Wilden muffler. Other mufflers can be used, but usually reduce pump performance. CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR SUPPLY PRESSURE. -
Page 12: Operation & Maintenance
The Wilden P100 pump runs solely on downtime. Personnel familiar with the pump’s construction compressed air and does not generate heat, therefore your and service should be informed of any abnormalities that process fluid temperature will not be affected. -
Page 13: Troubleshooting
1. Check for pump cavitation; slow pump speed down to allow thick material to flow into liquid chambers. 2. Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped (cavita- tion). WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 14: Directions For Disassembly/Reassembly
Step 1. Figure 1 Step 2. Figure 2 Please see pre-molded alignment marks on the liquid cham- Using the 1/2” box wrench, loosen the discharge manifold ber and center section. from the liquid chambers. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... - Page 15 Replace worn parts with genuine Wilden parts for reliable performance. Step 6. Figure 6 Step 7. Figure 7 Step 8.
- Page 16 Using an adjustable wrench, remove diaphragm assembly from shaft. Inspect all parts for wear and replace with genuine Wilden parts if necessary. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05...
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Page 17: Air Valve/Center Block - Disassembly, Cleaning, Inspection
• O-Ring Pick and allowing any fluid to flow into a suitable container. Be aware of hazardous effects of contact with your process fluid. The Wilden P100 Advanced™ Plastic Pump utilizes a revolutionary Pro-Flo ® air distribution system. A 6 mm (1/4") air inlet connects the air supply to the center section. Proprietary com- posite seals reduce the co efficient of friction and allow the P100 to run lube-free. - Page 18 NOTE: Seals should not be removed from pilot spool. Seals are not sold separately. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05...
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Page 19: Reassembly Hints & Tips, Torque Specifications
MAXIMUM TORQUE SPECIFICATIONS Component Description Torque ® Pro-Flo Air Valve 3.1 N•m (27 in-lbs) Air Inlet Reducer Bushing 0.9 N•m (8 in-lbs) Outer Piston 14.1 N•m (125 in-lbs) Manifolds and Liquid Chambers 5.6 N•m (50 in-lbs) WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... -
Page 20: Exploded View/Parts Listing
E X P L O D E D V I E W / P A R T S L I S T I N G P100 ADVANCED™ PLASTIC E X P L O D E D V I E W 27 28 PTFE FITTED 27 28 OEM MANIFOLD DRUM PUMP MANIFOLD PTFE IPD FITTED WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... - Page 21 Diaphragm, Primary Diaphragm, IPD Primary Piston, Outer 01-4570-20-500 01-4570-21-500 LW0489 Rev. A Air Valve Assembly includes items 2 and 3. Center Section Assembly includes item 11 and 13. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05...
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Page 22: Elastomer Options
High Temp. Buna-N 01-1060-61 Viton ® 01-1010-53 01-1080-53 01-1205-53 01-1370-53 PTFE 01-1010-55 01-1030-55 01-1080-55 Saniflex ™ 01-1010-56 01-1080-56 Wil-Flex ™ 01-1010-58 01-1080-58 00-1260-58 01-1370-58 PTFE Encapsulated/Viton ® 01-1205-60 05-1370-60 Polypropylene 01-1125-20 PVDF 01-1125-21 LW0489 Rev. A WILDEN PUMP & ENGINEERING, LLC WIL-11050-E-05... - Page 23 Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application.
- Page 24 Where Innovation Flows 22069 Van Buren Street, ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 08-2014 Grand Terrace, CA 92313-5607 A u t h o r i z e d P S G R e p r e s e n t a t i v e : Telephone: (909) 422-1731 Fax: (909) 783-3440 22069 Van Buren St.
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