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Summary of Contents for Badger Meter MDS 2000
- Page 1 Badger Meter Europa GmbH ® MDS2000 Oil management system INSTALLATION AND SOFTWARE MANUAL October 2008 LMS_MDS2000_BA_02_0810...
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Page 2: Table Of Contents
Content Page 1. Installation manual ......................1 Safety features ......................1 1.2. Schemas ........................2 1.2.1 Cable requirements ..................2 1.2.2 Oil installation ....................3 1.2.3 Connections for the junction box ..............4 1.2.4 Connections for the printer, the network & the internal PC card ..... 5 1.2.5 Connections for the external PC card ............. - Page 3 2.2.2 About the PC interface card ................27 2.2.3 PC card installation ..................27 2.2.4 PC minimum requirements ................28 2.2.5 MDS 2000 requirements ................28 2.2.6 PC card hardware installation ............... 28 2.2.7 PC card software installation ................ 29 2.2.8 Running the software ..................
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Page 4: Installation Manual
Unplug the MDS 2000 from the electrical outlet before you clean it. Use a clamp cloth for cleaning and do not use liquid or aerosol cleaners. Do not place the MDS 2000 on an unstable surface that may allow the unit to fall. -
Page 5: Schemas
Schemas Page 2/44 1.2. Schemas 1.2.1 Cable requirements 18 Volts DC power cable 2 Core + earth 0.75 mm² Network cable Type 1 twisted pair screened Apple Talk 9999 Belden or Belden 8451, Alpha 24561 equivalent Terminal cable Type 2 twisted pair screened by pair, Belden 9723 or equivalent Pulse transmitter cable Type 1 twisted pair screened... -
Page 6: Oil Installation
Schemas Page 3/44 1.2.2 Oil installation LM_MDS2000_BA_02_0810... -
Page 7: Connections For The Junction Box
Schemas Page 4/44 1.2.3 Connections for the junction box 2 core 0,75mm power cable + earth POWER NETWORK 1 twisted pair screened type Alpha 2461 Belden 8451 Schield Can H Can L TERMINAL CABLE 2 twisted pair shielded by pair (belden 9723) LM_MDS2000_BA_02_0810... -
Page 8: Connections For The Printer, The Network & The Internal Pc Card
Schemas Page 5/44 1.2.4 Connections for the printer, the network & the internal PC card Pin 3 - TXD Pin 7 - GND Pin 20 - RXDO/CTSO TXDO RXDO / CTSO - to PC CAN H Shield CAN L L E N Terminal cable LM_MDS2000_BA_02_0810... -
Page 9: Connections For The External Pc Card
Schemas Page 6/44 1.2.5 Connections for the external PC card PC : 9DB TXDO RXDO / CTSO CAN H Shield CAN L L E N Terminal cable LM_MDS2000_BA_02_0810... -
Page 10: Connections For The Keypad
Schemas Page 7/44 1.2.6 Connections for the keypad PIN 2 - RXD PIN 7 - GND PIN 9 - WAND POWER Optical 18V NEUT 18V LIVE WAND POWER CAN L SHIELD CAN H PIN 3 - TXD PIN 7 - GND PIN 20 - CTS Terminal cable Junction Box... -
Page 11: Change Of The Address Of The Display
Schemas Page 8/44 1.2.7 Change of the address of the display Display CAN L SHIELD CAN H Addr. SW1 Terminal cable Junction Box LM_MDS2000_BA_02_0810... -
Page 12: Connections For The Solenoids
Schemas Page 9/44 1.2.8 Connections for the solenoids MAIN AIR SOLENOID SOLENOID 8 HOSE 8 SOLENOID 7 HOSE 7 SOLENOID 6 HOSE 6 SOLENOID 5 SOLENOID 1 HOSE 5 HOSE 1 SOLENOID 4 HOSE 4 SOLENOID 3 HOSE 3 SOLENOID 2 HOSE 2 FRAME NUT KEY SWITCH... -
Page 13: Connections For The Power And Single Pulse Transmitters
Schemas Page 10/44 1.2.9 Connections for the power and single pulse transmitters SPARE Waste Oil Level Detector Hose # 8 18690 Hose # 7 18690 Hose # 6 18690 Hose # 5 18690 Hose # 4 18690 Hose # 3 18690 18690 Hose # 2... -
Page 14: Connections For The Power And Dual Channel Pulse Transmitters
Schemas Page 11/44 1.2.10 Connections for the power and dual channel pulse transmitters S P A R E W aste O i l G N D Level De t e c t o r I N 8 G N D Hos e # 4 18692 I N 7... -
Page 15: I/O Card Connectors
Schemas Page 12/44 1.2.11 I/O card connectors SPARE UNIT Network Printer LM_MDS2000_BA_02_0810... -
Page 16: Cabling
1.3. Cabling 1.3.1 The network The MDS 2000 is based on a network to vehicle the different information. The use of a preconised cable and the correct architecture are very important to avoid information conflicts and bad communication between the different components of your installations. -
Page 17: The Power
Cabling Page 14/44 You can see that all the different components of the installation are placed one after the other and that the architecture of the network is "in line" opposite to the schema at the next page, the network "in star" must be avoided. - Page 18 Cabling Page 15/44 On each PSU, the connector shows: L (Live) – (Earth) – N (Neutral): 220 VAC input (Earth) – 0V (-) – 18 VDC (+): 24 VDC output On each I/O unit, a connector shows you: L (+) – E (Earth) – N (-): 24 VDC input.
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Page 19: The Terminal Links
Cabling Page 16/44 1.3.3 The terminal links The terminal cable corresponds to a star's branch of maximum 3 meters. The terminal cable is: Type 2 twisted pair shielded by pair (Belden 9723 or equivalent) This cable contains the 24 VDC power (+ & -), the network (CAN H, CAN L) and shield/earth. -
Page 20: The Pulse Transmitters
These inputs are for the connection of a level switch (N.O.) for the waste oil high level detection. When the switch is activated, it sends a signal to the system and the MDS 2000 will print an alert message. LM_MDS2000_BA_02_0810... -
Page 21: The Printer Cable
1.4. Network 1.4.1 Installation procedure The MDS 2000 is a network system we can dissociate in 3 levels: Level 1: Maximum 8 hoses without PC - 1 I/O control unit controlling 1 to 8 solenoids and recording the pulses from 1 to 8 pulsers (1 by hose). -
Page 22: Logic Structure Of The Mds Network
Network Page 19/44 Level 3: Maximum 64 hoses with PC An optional interface is available providing access from a PC to the Can Bus. A complete management software has been developed for a convivial use of the system from the PC. - A computer PC type - I/O control units (maximum 8) controlling maximum 64 solenoids (8 by I/O) and recording the pulses from maximum... -
Page 23: Level 1
Network Page 20/44 The following operations must be executed depending on the different installation configurations. We recommend to structure the dialog of the network before connecting the pulse transmitters and the solenoids to the I/Os. 1.4.4 Level 1 Installation with 1 I/O unit, maximum 8 keypads and without PC. - All the I/O units are delivered with the ID Nr. -
Page 24: Level 2
Network Page 21/44 1.4.5 Level 2 Installation with multi (2-8) I/O, maximum 8 keypads without PC - All the I/O units are delivered with the ID Nr. 0. A different address (ID) must be given to each I/O unit. - Regarding the address of the keypad (ID), see procedure to change the address of the keypad (ID). -
Page 25: Level 3
Network Page 22/44 The I/O address ID Nr. is stored in a permanent memory which is read only when the system is powered on. This is the reason why it is requested to power off and back on (or unplug and replug the power connector) the system after a modification of the address. -
Page 26: Communication Problems
Troubleshooting Page 23/44 1.5.1 Communication problems The display of the #.++ VERSION n° keypad shows: I.D.: x Date of version and does not Enter PIN No. switch to the prompt: - - - - - The network cable is wrong. - You have a "Star"... -
Page 27: Problems With The Display
Troubleshooting Page 24/44 - The CAN L or CAN H wires are interrupted, non or badly connected. - CAN L and CAN H are inverted. - No power 24 VDC at the I/O unit. - Not enough power (< 9 VDC) at the I/O unit or at the keypad. - Check the fuses on the I/O card. -
Page 28: Problems With The Printers
Troubleshooting Page 25/44 - Exchange the pulser. - You are in FLT FLT FLT FLT or OK OK OK OK mode (Test in system menu): This test is only valid for quadrature pulsers. You have the possibility to test a maximum of 4 quadrature pulsers connected on the I/O unit. -
Page 29: Procedure To Change The Battery
Troubleshooting Page 26/44 3 Count error: Missing pulse in quadrature pulsers only 4 It means that the power has been shut down during the transaction: Power down 5 The transaction has been stopped by the emergency procedure ("..."): System inactive 6 IOP error: Microprocessor error 7 Unauthorised transaction: For approved systems only, quantity dispensed between 0,5 Lt and 100 Lt. -
Page 30: Pc Card Upgrade
2.2. PC card upgrade 2.2.1 Introduction The MDS 2000 's PC card upgrade allows you to control your oil monitoring system MDS 2000 from a PC (IBM compatible). This offers the possibility to use the network's capabilities to configure the whole system, to dispense oil and to visualize all reports from the PC. -
Page 31: Pc Minimum Requirements
Operating system: Microsoft Windows Version 3.11 Serial mouse 1 empty 8-bit slot 2.2.5 MDS 2000 requirements Check that your MDS 2000 system has at least the following system configuration before installing the PC card upgrade: Eprom Version #6.02 on I/O Eprom Version #3.05 on keypad 2.2.6 PC card hardware installation... -
Page 32: Pc Card Software Installation
4. Insert card into any empty 8-bit slot (do not manipulate the card without antistatic wrist strap). 5. Replace cover on PC 6. Connect the MDS 2000's PC card onto the CAN bus of the MDS 2000 network. The connection must be done through a serial connection – DB 9 Male. -
Page 33: Running The Software
PC card upgrade Page 30/44 The next screen informs you that the installation is complete. Click the OK button. You should now be returned to the program manager. Select the icon you want to have on your screen and you may change its name. -
Page 34: Using The Software
PC and all the I/Os. In case that none of the squares are green, it means wrong communication on the network, please check the wiring with the MDS 2000 in the network. On the bottom of the screen, you have different options: 2.3.1 Configuration button... - Page 35 Using the software Page 32/44 Users: You can configure the names and codes of the different users of the system to add a new user, click the "add" button and follow the steps on the screen. LM_MDS2000_BA_02_0810...
- Page 36 - Select the location of the ticket A, if desired, the location of a copy (ticket PC ticket: The MDS 2000 allows to print the transaction ticket at the PC station, select the COM or Parallel port where the transaction must be addressed.
- Page 37 Using the software Page 34/44 Hose configuration: Allocate your hose outlets to the respective tank and the respective display ID Nr. For each selected I/O, enter the hose, tank and display allocation, the correction factor, the PPl and the max. quantity to be dispensed at this outlet.
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Page 38: Display Button
Using the software Page 35/44 2.3.2. Display button Click on the display button and enter the system PIN number. Two different buttons appear: Tank level Oil usage The oil usage button is for statistics by users and by products. It is not available for this moment. -
Page 39: Report Button
Using the software Page 36/44 How to proceed: - The stock level may be in lts or gallons - The tank size may also be in lts or gallons - The warning level: when the stock arrives under the warning level, a message will be printed on each transaction ticket and displayed on the keypad when the corresponding hoses are required - The stop level: it will prevent dispenses of the selected product when the... -
Page 40: Dispense Button
On the top of the menu bar, the two needed items are the options: SEND & OPTIONS. If you activate the option SEND, the configuration stored in the memory of your PC will be transferred on the MDS 2000 network. To be used carefully: The OPTIONS choice allows you:... -
Page 41: Export File Possibilities
1. To change the language of the PC master software. 2. To enable or disable the sound- each time a transaction arrives on the PC hard disk through the MDS 2000 network sound can be heard. To activate "Transactions to disk" which allows you to transfer a copy of each transaction in a ASCII file on your hard disk. -
Page 42: General Description
Export file possibilities Page 39/44 2.4.2.2 General description The PC is collecting information from the system, processing and sending the data on a transaction base. The PC is responsible for delivering an ASCII File in a local or shared file system in the customer's computer transfer area, by means of different techniques (or via Lanmanager or FTP, in a network environment, via RS 232 in non networked environments, via local hard disk, or... -
Page 43: Responsibility
Export file possibilities Page 40/44 2.4.2.4 Responsibility It is the responsibility of the MDS to deliver secured transactions in the DOS file system. It is the responsibility of the customer to pick or to move datas from this area and to remove or to merge transactions when used. -
Page 44: Backup - Restore Or Archive Database
Backup – restore or Archive Database Page 41/44 2.5. Backup - restore or Archive Database You have first the possibility to backup the database you are using. You have to go into the top menu bar in the "file"\Backup Database. Enter the system PIN number and choose where you want to make your backup. - Page 45 Backup – restore or Archive Database Page 42/44 The second possibility you have is to restore a database. Follow the same step as for the backup, the system will tell you that this will clear the current database. You can also archive your database. Follow the same procedure as to backup. LM_MDS2000_BA_02_0810...
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Page 46: Manufacturer´s Declaration
Manufacturer´s declaration Page 43/44 3. Manufacturer´s declaration LM_MDS2000_BA_02_0810... -
Page 47: Warranty
Page 44/44 4. Warranty Badger Meter warrants meters and parts manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of 18 months from date of shipment or 12 months from date of installation, whichever period shall be shorter. If within such period any meters or parts shall be proved to Seller´s satisfaction to be... - Page 48 Hotline Please contact your supplier for any technical assistance you may need. Badger Meter Europa GmbH ® Subsidiary of Badger Meter, Inc., USA...
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