Table Of Contents - Ford 1949-50-51 F-Series Truck Shop Manual

TABLE OF CONTENTS
Page
Preface.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Part ONE - POWER PLANT
CHAPTER I-GENERAL ENGINE REPAIR
Section 1 Engine Removal and Installation. . . . . . 5
2 Valves, Springs, Guides, and Valve Seat
Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Crankshaft, Bearings, and Piston
Assemblies. . . . . . . . . . . . . . . . . . . . . . .. 11
Section 4 Connecting Rods, Pistons, Rings, and
Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15
5 Flywheel Repair. . . . . . . . . . . . . . . . . . . .. 19
6 Muffler, Inlet Pipe, Outlet Pipe, and
Crossover Pipe (8 cyl. only). . . . . . . .. 20
CHAPTER II-H-SERIES 6-CYLINDER ENGINE
Section 1 Manifold Replacement .............. , 22
2 Cylinder Head Replacement..... . . . . .. 25
3 Oil Pan, Oil Pump, and Oil Pressure
Relief Valve. . . . . . . . . . . . . . . . . . . . . .. 26
4 Crankshaft Damper. . . . . . . . . . . . . . . . .. 29
Section 5 Cylinder Front Cover ............... , 30
6 Valves and Valve Guides. . . . . . . . . . . .. 31
7 Camshaft Gear, Camshaft, and Bearings 32
8 Flywheel, Crankshaft, and Bearings. . .. 35
9 Piston and Connecting Rod Assemblies. 38
CHAPTER III-M-SERIES 6-CYLINDER ENGINE
Section 1 Manifold Replacement. . . . . . . . . . . . . . .. 40
2 Cylinder Head Replacement. . . . . . . . . .. 42
3 Oil Pan, Oil Pump, and Oil Pressure
Relief Valve. . . . . . . . . . . . . . . . . . . . . .. 44
4 Crankshaft Damper. . . . . . . . . . . . . . . . .. 47
Section 5 Cylinder Front Cover. . . . . . . . . . . . . . .. 47
6 Valves and Valve Guides ............ , 48
7 Camshaft Gear, Camshaft, and Bearings 50
8 Flywheel, Crankshaft, and Bearings. . .. 54
9 Piston and Connecting Rod Assemblies. 56
CHAPTER IV-R-SERIES, 8-CYLINDER ENGINE
Section 1 Manifolds........................... 58
2 Cylinder Heads. . . . . . . . . . . . . . . . . . . . .. 60
3 Oil Pan, Oil Pump, and Oil Pressure
Relief Valve. . . . . . . . . . . . . . . . . . . . . .. 61
4 Crankshaft Pulley. . . . . . . . . . . . . . . . . . .. 64
Section 5 Cylinder Front Cover ............... , 64
6 Valves and Valve Guides ............ , 65
7 Camshaft Gear, Camshaft, and Bearings 66
8 Flywheel, Crankshaft, and Bearings. . .. 69
9 Piston and Connecting Rod Assemblies. 70
CHAPTER V-E-SERIES 8-CYLINDER ENGINE
Section 1 Manifolds........................... 74 Section 6 Valves, Valve Guides, Hydraulic Lifters,
2 Cylinder Heads.. . . . . . . . . . . . . . . . . . . .. 75 and Tappets. . . . . . . . . . . . . . . . . . . . .. 81
3 Oil Pan, Oil Pump, arid Pressure 7 Camshaft Gear, Camshaft, and Bearings 84
Relief Valve ..................... ,. 77 8 Flywheel, Crankshaft, and Bearings.. .. 86
4 Crankshaft Damper. . . . . . . . . . . . . . . . .. 80 9 Piston and Connecting Rod Assemblies. 89
5 Cylinder Front Cover ............... , 80
CHAPTER VI-IGNITION, FUEL, AND COOLING SYSTEM
Section 1 Ignition System ..................... 91 Section 7 8-Cylinder Carburetor Overhaul
2 Distributor Minor Repair and
(Dual Concentric) ................. 114
Adjustment ....................... 95 8 6-Cylinder Carburetor Overhaul
3 Distributor Overhaul. ................ 99
(Single Updraft) ................... 118
4 Carburetor Construction, Oper~t;on,
9
Governors .......... , ............... 120
and Adjustments .................. 103 10 Fuel Pumps and Vacuum Booster ...... 123
5 6-Cylinder Carburetor Overhaul 11 Fuel Tanks and Lines ................ 127
(Single Downdraft) ................ 108 12 Fans and Belts ...................... 128
Ii
8-Cylinder Carburetor Overhaul 13 Water Pumps ....................... 129
(Dual Downdraft) ................. 112 14 Radiators, Hose, and Thermostats ..... 132
Part TWO - CHASSIS
CHAPTER I-CLUTCH AND TRANSMISSION
Section 1 Clutch.............................. 135
2 Transmission Cleaning, Inspection,
and Alignment. . . . . . . . . . . . . . . . . . ..
13R
3 3 -Speed Transmissions ............... 140
Section 4 4-Speed Transmission ................ 147
54-Speed Synchro-Silent Transmission. .. 149
6 5 -Speed Transmissions. . . . . . . . . . . . . . .. 154
7 Gearshift Linkage. . . . . . . . . . . . . . . . . . .. 161
CHAPTER II-REAR AXLES AND DRIVE LINES
Section 1 Integral Housing Hypoid. . ......... " 163 Section 4 Banjo
Ho~sing
Spiral Bevel. . . . . . . . . .. 1 78
2 Split Housing Hypoid. . . . . . . . . . . . . . .. 168 5 Planetary Two-Speed ................. 182
3 Split Housing Spiral Bevel ............ 174
6 Drive Lines. . . . . . . . . . . . . . . . . . . . . . . .. 193