1 Preliminary note The instructions are part of the unit� They are intended for authorised persons according to the EMC and Low Voltage Directive and safety regulations� The instructions contain information about the correct handling of the product� Read the instructions before use to familiarise yourself with operating conditions, installation and operation�...
2 Safety instructions • Follow the operating instructions� • Improper use may result in malfunctions of the unit� This can lead to personal injury and/or damage to property during operation of the machine� For this reason note all remarks on installation and handling given in these instructions� Also adhere to the safety instructions for the operation of the whole installation�...
► Adhere to the principle of normally closed operation for all external safety circuits connected to the system� ► In case of faults within the fail-safe sensor which result in the defined safe state: take measures to maintain the safe state when the complete control system continues to be operated�...
5 Function Dual LED: signal (yellow); power (green) Fail-safe sensor Close range Enable zone Safe switch-off distance s Target 5.1 Enable zone The output is only enabled when damped in the enable zone� Outside this enable zone the output remains switched off�...
5.2 Protection against simple defeating The fail-safe sensor reacts to metal objects, e�g� the frame of a security door� Other metal objects that are not intended to enable the sensor must not be allowed to enable the fail-safe sensor, either intentionally or unintentionally� ►...
6 Installation The unit is flush mountable according to IEC 60947-5-2, type I1A18SP2M� ► Ensure the unit cannot work loose� Maximum tightening torque: 40 Nm ► Adhere to the installation conditions in accordance with the figures 1 to 3: 7 Electrical connection Wiring diagram → 11 Technical data ►...
8 Set-up 8.1 Activate adjustment mode For easy and reliable installation the sensor can be put in the adjustment mode� This is done by placing a metallic object directly in front of the sensing face of the fail-safe sensor (close range)�...
8.3 End adjustment mode If the sensor is undamped for more than 2 s (> 10 mm), the adjustment mode is switched off and the yellow LED goes out� This can also be achieved by power off� < 2 s Signal Power >...
9.2 Input characteristics / output characteristics The electrical input characteristics are compatible with the output characteristics to EN 61131-2 (nominal current 0�1 A and nominal voltage 24 V): Logic "1" ≥ 11 V, < 30 V Input current approx� 3 mA Logic "0" ≤ 5 V Leakage current 500 µA Permissible test pulse duration ≤ 1.0 ms If the target is in the enable zone and there is no sensor fault, the clock input...
9.4 Operating mode The length of the preceding undamping determines whether the yellow LED comes on with a delay (→ 9.4.1) or without delay (→ 9.4.2) when a target moves into the enable zone� In any case, the output switches on without delay� In case of undamping the output switches off and the yellow LED goes out without delay�...
9.4.2 Switching of the LED without delay If the target was away from the Undamping < 2s: sensor for less than 2 s (> 10 mm), the yellow LED comes on without delay in case of damping in the enable zone� ≈ 0 s Signal Power Close range...
9.5 Response times (Without response time of the monitoring unit) Response time on safety request (removal from the enable zone) ≤ 20 ms Response time when approaching the close range (non safety- ≤ T related zone) Response time when approaching the enable zone (enable time): typ�...
9.6 LED display Operating status Sensor signals Signal No voltage supply Power Signal Undervoltage Power Signal Overvoltage Power Signal Output switched off (safe state), target outside the Power enable zone (operating mode) target in the enable zone (adjustment mode) Signal Output switched, target in the enable zone Power (operating mode)
10 Scale drawing Dual LED: signal (yellow); power (green) 11 Technical data GG507S GIGA-4010-US Fail-safe inductive sensor Metal thread M18 x 1 M12 connector Enable zone: 1���4 mm flush mountable Conforms to the requirements of: SIL 3 to IEC 61508: 2000, EN ISO 13849-1: 2008 category 4 PL e Operating voltage 24 V DC (19�2���30 V) Short-circuit protection...
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Safe switch-off distance s 10 mm Operating mode continuous operation (maintenance-free) EMC / vibration, shock according to IEC 60947-5-2 Application Class C to EN 60654-1 (weatherproof application) Climate Ambient temperature -25���70 °C*) 10���40 °C **) Relative air humidity 5���95 % *) 5���70 % **) Rate of temperature change 0�5 K/min Air pressure 80���106 kPa...
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Wiring diagram (BN) +24 V (WH) (BU) (BK) safety relay or PLC to EN 61131-2 Core colours: BK: black BN: brown BU: blue WH: white The core colours (BN, BK, BU, WH) apply to the use of ifm sockets� Comments: *) Mission time T = 10 years...
12 Troubleshooting LED display → 9.6 Problem Possible cause Troubleshooting No LED display No voltage supply Apply voltage Power LED flashes and • Undervoltage Correct the voltage sensor does not switch • Overvoltage (→ 11 Technical data) The Power LED is off Internal or external fault • Undamp / damp and the signal LED • Power off / on flashes...
15 Terms and abbreviations Cat� Category Classification of the safety-related parts of a controller as regards their resistance to failures� Common Cause Failure Diagnostic Coverage MTTF Mean Time To Dangerous Failure Probability of (dangerous) (PFH Failure per Hour Performance Level PL to EN ISO 13849-1 Safety Integrity Level SIL 1-4 to IEC 61508...
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