Honda CRF150L Owner's Manual
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Honda CRF150L Owner's Manual

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  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CRF150L PH type.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 31 Troubleshooting P. 73 Information P. 91 Specifications P. 103 Index P. 106...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Precautions..........P. 7 Riding Precautions ..........P. 9 Accessories & Modifications......P. 12 Off-Road Safety ..........P. 13 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Be Alert for Off-road Hazards Keep Your Honda in Safe Condition The terrain can be present a variety of challenges when you ride off-road. It's important to keep your motorcycle properly Continually “read”...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the If You are Involved in a Crash ignition switch to the (Off) position, and Personal safety is your first priority. If you or evaluate the condition of your motorcycle. anyone else has been injured, take time to Inspect for fluid leaks, check the tightness of assess the severity of the injuries and whether it...
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the seat strap Not wearing a helmet increases the ●...
  • Page 12 Safety Precautions Additional Off-road Gear On-road apparel may also be suitable for casual off-road riding. But if you plan on any serious off-road riding you will need more serious off- road gear. In addition to your helmet and eye protection, we recommend off-road motorcycle boots and gloves, riding pants with knee and hip pads, a jersey with elbow pads, and a chest/ shoulder protector.

  • Page 13: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 14 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 15 Riding Precautions Parking with the Side Stand Refuelling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the motorcycle to the left until its Use only unleaded petrol.

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 18: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● motorcycle's handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on are carrying.

  • Page 20: Operation Guide

    Parts Location Seat (P.49) Throttle grip (P.70) Front brake fluid reservoir (P.58) Rear brake fluid reservoir (P.58) Spark plug (P.52) Kickstarter pedal (P.25) Engine oil fill cap/dipstick (P.54) Right side cover (P.50)
  • Page 21 Clutch lever (P.67) Fuel fill cap (P.28) Left side cover (P.50) Tool box/Tool kit (P.30) Helmet holder (P.29) Battery (P.48) Fuse box (P.89) Crankcase breather (P.71) Drive chain (P.62) Side stand (P.61) Engine oil drain bolt (P.56) Shift lever (P.27)
  • Page 22 Instruments SEL button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 23 Speedometer Odometer [TOTAL] & Tripmeter[TRIP A/B] SEL button switches between the odometer and tripmeters. • Odometer: Total distance ridden. When “ ” is displayed, go to your dealer for service. • Tripmeter: Distance ridden since tripmeter was reset (press and hold SEL button to reset to 0.0 km at the tripmeter display).
  • Page 24 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Turn signal High beam indicator indicator PGM-FI (Programmed Fuel Injection) Neutral indicator Comes on when the malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is transmission is in Neutral.
  • Page 26 Switches Horn button Turn signal switch Pressing the switch turns the turn signal off. Start button Headlight dimmer switch/Passing Engine stop switch light control switch Should normally remain in the • : High beam (run) position. In an emergency, switch to the •...
  • Page 27 Ignition switch (On) Switches the electrical system on/off, locks Turns electrical system the steering. on for starting/riding. Key can be removed when in the (Off) or (Off) (Lock) position. Steering Lock: Turns engine off. (P.24) (Lock) Locks steering. Continued...
  • Page 28 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 29 Starting the Engine Start your engine using the following procedure, NOTICE regardless of whether the engine is cold or warm. • If the engine does not start within 5 seconds, turn the ignition switch to the (Off) position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 30 Starting the Engine (Continued) Using the kickstarter If the engine does not start: With the throttle completely closed. Using the start button Operate the kickstarter starting from the Open the throttle fully and press the start button for 5 seconds. top of the stroke, kick through to the Repeat the normal starting procedure.
  • Page 31 Shifting Gears Your motorcycle transmission has 5 forward gears in a one-down, four-up shift pattern.
  • Page 32 Refuelling Opening the Fuel Fill Cap Ignition key Lower edge Open the lock cover, insert the ignition key, and of filler neck Lock turn it clockwise to open the fuel fill cap. cover Closing the Fuel Fill Cap After refuelling, align the fuel cap latch with the slot in the filler neck.
  • Page 33 Storage Equipment Helmet Holder Unlocking The helmet holder is located on the left side Insert the ignition key and turn it of the motorcycle. counterclockwise. Locking Helmet Hang your helmet on the holder pin and holder push it in to lock. Remove the ignition key.
  • Page 34 Storage Equipment (Continued) Tool Kit Owner’s manual The tool kit is stored in the tool box located The owner’s manual is located storage behind the left side cover. compartment. Owner’s manual Tool kit Storage compartment Tool box Removing the left side cover (P.50)

  • Page 35: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 32 Clutch ..............P. 67 Maintenance Schedule........P. 33 Throttle ..............P. 70 Maintenance Fundamentals ......P. 36 Crankcase Breather ...........

  • Page 36: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 37: Maintenance Schedule

    Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your motorcycle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 38 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your Clean...
  • Page 39 Maintenance Schedule Frequency Pre-ride Refer Annual Regular Items Check × 1,000 km Check Replace P. 36 page × 1,000 mi 12.5 Drive Chain Every 500 km (300 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...

  • Page 40: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear. P. 58, P. 59 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 41 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your motorcycle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 42 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ● Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 43 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher rating greatly battery and possibly damaging the system.
  • Page 44 Conserving” or “Resource Conserving” on the “Specifications.” P. 104 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 45 Worn Damaged Recommended brake fluid: (GOOD) (REPLACE) (REPLACE) Honda DOT 4 Brake Fluid or equivalent Drive Chain NOTICE Use of a new chain with worn sprockets will cause The drive chain must be inspected and rapid chain wear. lubricated regularly. Inspect the chain more...
  • Page 46 Maintenance Fundamentals Cleaning and Lubricating Never use petrol or low flash point solvents for cleaning the drive chain. After inspecting the slack, clean the chain and A fire or explosion could result. sprockets while rotating the rear wheel. Use a Avoid getting lubricant on the brakes or tyres.
  • Page 47 Maintenance Fundamentals Inspecting for Damage Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for cuts, slits, or cracks that Visually inspect your tyres and use an air pressure gauge to measure the air pressure exposes fabric or before each off-road ride and whenever you cords, or nails or other return to pavement after riding off-road.
  • Page 48 Maintenance Fundamentals Inspecting Tread Depth Inspecting Rims and Valve Stems Inspect the tread wear indicators. If they Inspect the rims for damage and loose spokes. become visible, replace the tyres immediately. Also inspect the valve stems for their positions. For safe riding, you should replace the tyres A tilted valve stem indicates the tube is slipping when the minimum tread depth is reached.
  • Page 49 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” motorcycle can adversely affect P. 104 handling and stability, and can cause a Follow these guidelines whenever you replace tyres.
  • Page 50 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 51: Tool

    Tool The tool kit is stored in the tool box. P. 30 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Phillips screwdriver ● 10 × 14 mm Open end wrench ● 5 mm Hex wrench ●...

  • Page 52: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolt B. Remove the battery holder while pulling the shroud to the outside. Positive Negative terminal terminal Disconnect the negative - terminal from Battery the battery. Disconnect the positive + terminal from the battery.

  • Page 53: Seat

    Removing & Installing Body Components Seat Seat Removal Remove both side covers. P. 50 Rear recess Seat Collar Remove the bolts and collars. Bolt Release the hole of seat stay from the Prong guide on both sides. Collar Pull the seat back and up. Guide Bolt Front...

  • Page 54: Side Cover

    Removing & Installing Body Components Side Cover Side Cover Right side Grommets Prong Left side Grommet Grommet Prongs Prong Screw Bolt Tabs...
  • Page 55 Removing & Installing Body Components Side Cover Removal Installation Install the parts in the reverse order of Left side Remove the screw. removal. Release the tabs from the prongs on the battery box. Remove the prongs from the grommets. Right side Remove the bolt.

  • Page 56: Spark Plug

    Spark Plug Checking Spark Plug Spark plug wrench For the recommended spark plug, see “Specifications.” P. 104 Use only the recommended type of spark plug in the recommended heat range. 10 × 14 mm Open NOTICE end wrench Using a spark plug with an improper heat range can cause engine damage.
  • Page 57 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats. side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 58: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) Upper position and wait for 2 to 3 minutes. level mark Place your motorcycle in an upright position on a firm, level surface.
  • Page 59 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 60 Engine Oil Changing Engine Oil Changing Engine Oil Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer. Sealing washer If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes.
  • Page 61 Engine Oil Changing Engine Oil Fill the crankcase with the recommended oil ( P. 40, P. 104) and install the oil fill cap/dipstick. Required oil When changing oil: 1.0 L (1.1 US qt, 0.9 Imp qt) Check the oil level. P.

  • Page 62: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir Front...
  • Page 63 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 64 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 65: Side Stand

    Side Stand Checking the Side Stand Side stand spring Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.

  • Page 66: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 67 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Lock nut Shift the transmission to Neutral. Stop the Rear axle nut engine.
  • Page 68 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the drive chain adjusting nuts the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and...
  • Page 69 Drive Chain Checking the Drive Chain Slider/Slipper Checking the Drive Chain Checking the Drive Chain Wear Slider/Slipper If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must Check the condition of the drive chain slider be replaced.

  • Page 70: Wheels

    Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe motorcycle operation.

  • Page 71: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 72 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch cable adjuster Freeplay Upper Adjustment Upper Attempt adjustment with the upper clutch – lock nut cable adjuster first. Rubber Pull back the rubber dust cover. dust cover Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 73 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment lever and open the throttle. Your motorcycle should move smoothly and If the upper clutch cable adjuster is threaded accelerate gradually. out near its limit, or the correct freeplay Lower adjusting nut cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut.

  • Page 74: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 75: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 76: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Phillips screwdriver provided in the tool kit P. 47) in or out as necessary. Obey local laws and regulations. Raise Lower...

  • Page 77: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 74 Warning Indicators On........P. 75 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 75 Other Warning Indications......P. 76 Fuel Gauge Failure Indication......P. 76 Tyre Puncture ............. P. 77 Electrical Trouble ..........P. 83 Battery Goes Dead ..........

  • Page 78: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Make sure engine stop switch is in the Check the correct engine starting ● ● (Run) position.

  • Page 79: Warning Indicators On

    Warning Indicators On PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.

  • Page 80: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 81: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre or tube repair can be performed by your dealer. risky.
  • Page 82 Tyre Puncture Removing Wheels Front Wheel Remove the front axle shaft, right and left side collars and wheel. Removal Avoid getting grease, oil, or dirt on the Place your motorcycle on a firm, level disc or pad surfaces. surface. Do not pull the brake lever while the Remove the front axle nut.
  • Page 83 Tyre Puncture Removing Wheels Installation After installing the wheel, apply the brake Attach the right and left side collars in lever several times and then check if the their original locations on the wheel. wheel rotates freely. Recheck the wheel if On the left side, place the wheel between the brake drags or if the wheel does not the fork legs and insert the front axle...
  • Page 84 Tyre Puncture Removing Wheels Rear Wheel Axle washer Removal Adjusting Place your motorcycle on a firm, level surface. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Loosen the rear axle nut and lock nuts, Lock nut and turn the adjusting nuts so the rear Rear axle nut...
  • Page 85 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Installation wheel and right and left side collars. To install the rear wheel, reverse the Support the brake caliper assembly so removal procedure. that it doesn't hang from the brake Take care to prevent the brake caliper hose.
  • Page 86 Tyre Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain slack. P. 63 caliper bracket is positioned in the lug on Install and tighten the rear axle nut. the swingarm. Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft) Brake caliper bracket After installing the wheel, apply the brake pedal several times, then check if the...

  • Page 87: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 88 Electrical Trouble Burned-out Light Bulb Headlight Bulb Headlight assembly Bolt B Connector IN type only Number plate bracket Bolt A Slots Bolt B Brake hose Prongs Bolt A guide Remove the bolts B. IN type only Remove the headlight assembly, then Remove the number plate bracket and remove the prongs from the slots.
  • Page 89 Electrical Trouble Burned-out Light Bulb Install a new bulb and parts in the reverse Dust cover order of removal. IN type only Install and tighten the bolts A. Bulb Torque: 21 N·m (2.1 kgf·m, 15 lbf·ft) Do not touch the glass surface with your fingers.
  • Page 90 Electrical Trouble Burned-out Light Bulb Position Light Bulb Brakelight/Taillight Bulb Socket Bolts A Rear fender Rear stay Prong Grommet Bulb Remove the headlight assembly. P. 84 Pull the socket and remove it. Pull out the bulb without turning it. Install a new bulb and parts in the reverse Remove the seat.
  • Page 91 Electrical Trouble Burned-out Light Bulb Bolts B Brakelight/ Bulb Taillight Socket Grommet Slot Remove the bolts B. Turn the socket counterclockwise, and Remove the grommet from the slot. remove it. Slightly press the bulb and turn it counterclockwise. Install a new bulb and parts in the reverse order of removal.
  • Page 92 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Light Bulb License Plate Light Bulb Socket License light Screw cover packing License light cover Bulb Socket Bulb Turn signal lens Screws Remove the screws, license light cover Remove the turn signal lens by removing and license light cover packing.

  • Page 93: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 39 Fuse Box Fuses Remove the left side cover. P. 50 Spare fuses Open the fuse box cover. Pull the fuses out with the fuse puller in Fuse box cover the tool kit one by one check for a blown fuse.

  • Page 94: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.

  • Page 95: Information

    Information Keys............... P. 92 Instruments, Controls, & Other Features..P. 93 Caring for Your Motorcycle ......P. 94 Storing Your Motorcycle ......... P. 97 Transporting Your Motorcycle....... P. 98 You & the Environment........P. 99 Serial Numbers ..........P. 100 Fuels Containing Alcohol ......

  • Page 96: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 97: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Owner's manual Leaving the ignition switch in the (On) position The owner’s manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 98: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean plenty of clean water and dry with a soft, motorcycle makes it easier to spot potential clean cloth.
  • Page 99 Caring for Your Motorcycle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 100 Caring for Your Motorcycle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminium parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 101: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...

  • Page 102: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.

  • Page 103: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 104: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 105: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 106: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 107: Specifications

    Specifications Main Components ■ Displacement 149.15 cm (9.098 cu-in) Overall length 2,119 mm (83.4 in) Bore x stroke 57.300 x 57.840 mm (2.2559 x 2.2772 in) Overall width 793 mm (31.2 in) Compression ratio 9.5:1 Overall height 1,153 mm (45.4 in) Unleaded petrol Fuel Wheelbase...
  • Page 108 CPR9EA-9 (NGK) or U27EPR9 (DENSO) Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Idle speed 1,400 ± 100 rpm Honda 4-stroke motorcycle oil API Service Classification SG or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving”...
  • Page 109 Specifications Bulbs ■ Headlight 12 V-35 W/35 W Position light 12 V-5 W Brakelight / Taillight 12 V-21 / 5 W Front turn signal light 12 V-10 W × 2 Rear turn signal light 12 V-10 W × 2 License plate light 12 V-5 W Fuses ■...

  • Page 110: Index

    Index Accessories ............12 Drive Chain..........41, 62 Air Cleaner............46 Electrical Trouble ..........83 Battery............37, 48 Engine Brakelight Switch..........60 Idle Speed............34 Brakes Number.............. 100 Fluid............41, 58, 104 Oil..............40, 54 Pad Wear ............. 59 Starting ..............25 Braking ..............
  • Page 111 Loading Guidelines.......... 14 Gasohol ............101 Maintenance Headlight Aim ..........72 Fundamentals ............. 36 Headlight Dimmer Switch ......22 Importance ............32 Helmet Holder..........29 Safety ..............32 High Beam Indicator........20 Schedule............... 33 Horn Button ............22 Maximum Weight Limit ......... 14 Modifications............
  • Page 112 PGM-FI (Programmed Fuel Injection) Specifications..........103 Malfunction Indicator Lamp (MIL)..20, 75 Speedometer ............ 19 Position Light............ 86 Start Button............22 Protective Apparel..........7 Starting the Engine ......... 25 Steering Lock ............ 24 Stopping Engine ..........93 Recommended Storage Engine Oil............40, 54 Equipment ............
  • Page 113 Washing ............. 94 Weight Limit..........14, 103 Wheels Front Removal ............ 78 Rear Removal............80 Rims & Spokes............ 66...

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