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Makita JS1601 Technical Information
Makita JS1601 Technical Information

Makita JS1601 Technical Information

Straight metal shear 1.6mm (16ga) metal shear 1.0mm (20ga)
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T
ECHNICAL INFORMATION
Model No.
Description
C
ONCEPT AND MAIN APPLICATIONS
Models JS1601 and JS1000 are aesthetic change models of
the current JS1660 and JS1670.
Feature the same easy-to-grip, slim housing as used for
GA4030 series angle grinders, providing more comfort and
control and better maneuverability.
Model JS1601 is designed mainly for straight cutting,
and JS1000 for curve cutting.
The different parts between JS1601 and JS1000 are
Center blade and Side blades.
S
pecification
Voltage (V)
110
120
220
230
240
Specification
No load speed: min-
Max cutting capacities:
mm (Ga)
Minimum cutting radius:
Power supply cord: m (ft)
Net weight*: kg (lbs)
* Weight according to EPTA-Procedure 01/2003, with Hex wrench
S
tandard equipment
Hex wrench 3 ...................................... 1
Thickness gauge (= Feeler gauge) ...... 1 (for JS1601)
Note: The standard equipment for the tool shown above may vary by country.
O
ptional accessories
Center blade
Side blade (L)
Side blade (R)
JS1601
JS1000
Straight Metal Shear 1.6mm (16Ga)
Metal Shear 1.0mm (20Ga)
Current (A)
Cycle (Hz)
3.6
50/60
3.3
50/60
1.8
50/60
1.7
50/60
1.7
50/60
Model
= spm (strokes per minute)
1
Steel with tensile strength
up to 400N/mm
2
Steel with tensile strength
up to 600N/mm
2
Steel with tensile strength
up to 800N/mm
2
Aluminum with tensile
strength up to 200N/mm
mm (")
H
Model No.
Length (L)
Width 1 (W1)*
Width 2 (W2)*
Height (H)
*1 diameter at barrel
*2 width at tool head, including the protruding
portion of the vents
Continuous Rating (W)
Input
380
---
380
380
380
JS1601
1.6 (16)
1.2 (18)
0.8 (21)
2.5 (12)
2
250 (9-7/8)
Europe: 4.0 (13.1)
Other countries: 2.5 (8.2)
PRODUCT
L
W1
W2
Dimensions: mm (")
JS1601
320 (12-5/8)
322 (12-5/8)
56 (2-3/16)
1
70 (2-3/4)
2
78 (3-1/16)
Max. Output (W)
Output
160
280
160
280
160
280
160
280
160
280
JS1000
4,500
1.0 (20)
0.7 (23)
0.5 (26)
2.5 (12)
30 (1-3/16)
Australia, Brazil: 2.0 (6.6)
1.4 (3.1)
P 1/ 12
JS1000

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Summary of Contents for Makita JS1601

  • Page 1 Description Metal Shear 1.0mm (20Ga) ONCEPT AND MAIN APPLICATIONS Models JS1601 and JS1000 are aesthetic change models of the current JS1660 and JS1670. Feature the same easy-to-grip, slim housing as used for GA4030 series angle grinders, providing more comfort and Dimensions: mm (")
  • Page 2: Necessary Repairing Tools

    Item No. Description Portion to lubricate Lubricant Amount Pin 5 Whole portion Makita grease FA No.2 a little Shoulder pin 7 Drum portion where Center blade contacts Lubricant VG100 Helical gear 40 Gear teach where Armature gear teeth contact Makita grease FA No.2 Fig.
  • Page 3 P 3/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-1. Center blade DISASSEMBLING (3) Center blade section can be disassembled as illustrated in Fig. 4. Fig. 4 1. Remove Pin 5 from Link. 2. Center blade can be removed from 3. Remove Center blade from Link together with Dust cover.
  • Page 4 P 4/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-2 Side Blade R, L Fig. 7 DISASSEMBLING Remove two M5x10 Hex socket M5x10 Hex socket Side blades can be removed as countersunk head screws. countersunk illustrated in Fig. 7. Side blades (R and L) can be removed. head screw (2pcs.) Side blade (L) Side blade (R)
  • Page 5 P 5/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-3 Crank shaft section (Helical gear 40, Ball bearings, Sealing screw (cont.) ASSEMBLING Assemble Crank shaft section by reversing the disassembling step. Refer to Fig. 10, 9 and 8. Do not forget to mount Flat washer 7 to Crank shaft, before assembling Ball bearing 627ZZ. Refer to Fig.
  • Page 6 P 6/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-4 Armature ASSEMBLING (1) Assemble Armature, referring to Fig. 13. (2) Assemble Crank and Gear housing completes to Motor housing as illustrated in Fig. 14. Fig. 14 Crank housing Gear housing complete Switch Knob on left side viewed from Cord guard side complete Cord guard Crank and Gear housing completes have to be assembled to Motor housing...
  • Page 7 P 7/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-6 Field Fig. 17 DISASSEMBLING (1) Remove Rear cover and then disconnect Carbon brush from Armature’s commutator to protect Commutator from being scratched. Disconnect Field lead wire (red) from Brush holder. (Fig. 17) (2) Remove four 4x50 Tapping screws and then separate Gear housing complete and Crank housing.
  • Page 8 P 8/ 12 epair [4] ADJUSTMENT Adjust the clearance between Center blade and Side blades as illustrated in Figs. 20, 21 and 22. Fig. 20 1. Loosen M6x10 Hex socket head set screw, turning it by 360 degrees with Switch knob side Hex wrench 3 Hex wrench in order to reserve the turning angle for adjustment.
  • Page 9: Circuit Diagram

    P 9/ 12 ircuit diagram Fig. D-1 Color index of lead wires' sheath Noise suppressor is not used Black for some countries. White Noise Polyolefin Tube Brush holder suppressor Brown Blue Blue Lead wire is used for some countries. Field Switch Power Supply Cord Polyolefin...
  • Page 10 P 10/ 12 iring diagram Fig. D-3 Wiring of Field lead wires Facing the connecting portion Field lead wires (red) have to be of long Lead wire (red) to left, guided out from the opening of insert Field into Motor housing. right side .
  • Page 11: Right Side View

    P 11/ 12 iring diagram Fig. D-4 Wiring on Motor Housing Right side view left side view Tighten the Field lead wires Tighten the Field lead wires in Motor housing. in Motor housing. Be careful, not to pinch Field lead wire (black) to be connected to Brush Pass Field lead holder with Rear cover.
  • Page 12 P 12/ 12 iring diagram Fig. D-5 Wiring of Carbon brush’s pigtail Put Pigtail into the space betwwen Rib and Brush holder to avoid pinching. Do not route Pigtail on any rib as designated with the circle.

This manual is also suitable for:

Js1000