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Related Manuals for Cotek Easy Charger Wizard
Summary of Contents for Cotek Easy Charger Wizard
- Page 1 Easy Charger Wizard Product Guide...
- Page 2 1. Scope Easy Charger Wizard is a flexible kit to make your COTEK Power converters a three -stage battery charger, which can easily fit all frequently used battery types and different battery voltage (12/24/48). The package of easy charger wizard is consisted of below items: 1.
- Page 3 Note. Please read carefully the precautions and instructions on the product package & the product Guide before installation and use. Thank you.
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Page 4: Packing Configuration
Lithium Ion, Gel, AGM, Lead Acid, etc. Suitable charging voltage from 1V ~ 60V. (NOTE: Please refer to Cotek AE/AEK Spec. sheet for the max. charging current. For example, max. charging current of AE-1500-60 is 25A, but AC input voltage must be 100Vac or above. - Page 5 Cotek AE/AEK Series for more detail info.) Memorize charging curve setting ⚫ ⚫ Programmable charger solution (higher flexibility for different type of batteries) ⚫ High Voltage / Current charging requirement ⚫ LED to show different charging status ⚫...
- Page 6 ⚫ Step 1: Set up COTEK AE/AEK power supply with proper wiring. (Make sure the AC is off during wiring p ⚫ Step 1: Make sure to connect Power supply DC wire before connecting battery ⚫ Step 2: Make sure to check battery spec. before setting the charging voltage / current ⚫...
- Page 7 Step 4: connect Battery +/- with AE/AEK power supply DC outputs (be aware of reverse polarity) ⚫ Step 5: Install Charger Wizard to Cotek SMPS Front Panel (Connection diagram as shown below, please be aware of reverse connection) AE/AEK Series AE-800 ⚫...
- Page 8 ⚫ Step 6: connect the white 24 pin connector of cable 1 to Cotek communication board, CT-201 Step 7: AC Power On ⚫ ⚫ Step 8: Install Charger Wizard GUI to perform charging curve setting 4-2 Charger Wizard charging curve setting...
- Page 9 It’s also easy to change default settings of COTEK Charger Wizard, via below 2 ways: 4-2-1 RS232 Connectivity and necessary equipment (Please refer to section 4- ⚫ ⚫ Install “TR Broard”GUI software to set charging voltage and current 4-2-2 COTEK Charger Wizard GUI interface ⚫...
- Page 10 A. Model Name B. Power Supply Rated Output Voltage and Rated Output Current C. Rated Battery Voltage Parameter Setting Description...
- Page 11 E~S: The charging current and charging voltage parameters can be entered manually or drag the parameter. The maximum setting will depend on the rated voltage and current of SMPS (Cotek AE/AEK). It will also reference to the rated battery voltage selected by the operator.
- Page 12 Step 1: Change the charging voltage to N, when the time reaches Step 2: Generate a charging pulse (charge voltage is 'O', time remain at 'R') ⚫ P、S Parameter: Under ABSORPTION or FLOAT, when the battery voltage is lower than 'P' and the hold time will change to BULK mode if it exceeds 3.
- Page 13 C. Reset D. Load the previously stored settings parameter file E. Save parameters to the file NOTE: Max. charging voltage: 15.6V (For 12V battery), 31.2V (For 24V battery) and 60V (for 48V battery) Max. charging current: same as the rated output current of the power supply installed ⚫...
- Page 14 degree to which the battery was initially discharged, the battery type. Once the battery is 100% full, the charger automatically switches over to the float phase. During the float phase the unit switches to 13.5V (12V models) or 27 (24V models). Once consumption decreases, the charger goes back to normal operation of the three-step charge system.
- Page 15 SMPS AC Terminal Wire color Wire length/gauge Black Within 6 feet Terminal /AWG#14 White Green/ 26~32 feet/ (Earth Ground) Yellow AWG#14 AE-3000 / AEK-3000 Series SMPS AC Terminal Wire color Wire length/gauge Black Within 6 feet Terminal /AWG#8 White Green/ 26~32 feet/ (Earth Ground) Yellow...
- Page 16 Warning 3. When using the Easy Charger Wizard, if the Charger Wizard is pulled out by external force, the COTEK AE/AEK series will restore the original power supply status (Please make sure to power off the power supply before installing or removing the Easy Charger Wizard) Warning 4.
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Page 17: Led Indicator
40V MOSFET 12V/15V/24V/30V BSC010N04LS or equivalent 80V MOSFET 36V/48V/60V BSC026N08NS5 or equivalent Warning 7. The following precautions should be taken when working on the Inverter Charger: ⚫ Remove watches, rings, or other metal objects. ⚫ Use tools with insulated handles. ⚫... -
Page 18: Hardware Specifications
Battery voltage detected is not within the Red light flash set range four times every 3 Single battery: 8.5v~16.75v secs 2 batteries: 16.75v~33.5v 4 batteries: 33.5v~67v power supply communication or status Red light flash five error times every 3 secs 5-2 Charging Status LED Indicator Charging status LED Status... - Page 19 Cable 1 : Pin. No Function Pin. No Function Description 1~20 +5V / 0.5A or +9V / 0.3A Auxiliary power Ground For RS232 Receiver function...
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Page 20: Warranty
COTEK’s technician. The warranty is null and void under the following circumstances： (a) If the unit has been damaged through abuse, misuse, negligence (such as bumping, wetting), fault voltage supply, air/water pollution accidents and natural calamities.
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