Cotek SC Series User Manual

Pure sine wave inverter charger
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SC Series User's Manual
SC-1200 / SC-2000
PURE SINE WAVE INVERTER CHARGER

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Summary of Contents for Cotek SC Series

  • Page 1 SC Series User’s Manual SC-1200 / SC-2000 PURE SINE WAVE INVERTER CHARGER...
  • Page 2: Table Of Contents

    Table of Content SAFETY INSTRUCTIONS 1-1. Warnings and symbols 1-2. Use for intended purpose general safety precautions 1-3. Other safety notes and installation precautions 1-4. Warning regarding the use of batteries FUNCTION CHARACTERISTICS INTRODUCTION 2-1. System overview 2-2. Electrical specification 2-3.
  • Page 3: Safety Instructions

    1. Safety Instructions 1-1. Warnings and symbols Safety instructions and warnings are marked in this manual by the following pictograms: Supplementary information on operating the device. CAUTION Safety instruction: Failure to observe this instruction can cause material damage and impair the function of the device. CAUTION Safety instruction relating to a danger from an electrical current or voltage.
  • Page 4: Warning Regarding The Use Of Batteries

     The DC and AC side connections should be firm and tight.  Grounding:Reliable grounding of rack-mounted equipment should be maintained.  Do not drop a metal tool on the battery. The resulting sparks or short-circuit on the battery or on the other electrical part may cause an explosion.
  • Page 5: Function Characteristics Introduction

    2. Function Characteristics Introduction 2-1. System overview The SC Series is an inverter / charger system, designed with advanced power electronic and digital signal processor technology offering the following features:  Bi-directional All-in-One Design.  Certified by UL ( UL458 & Supplement SA / UL1741 ).
  • Page 6: Electrical Specification

    2-2. Electrical specification Specification Model No. Electrical Item SC-1200-112 SC-1200-124 SC-1200-212 SC-1200-224 Nominal Voltage 12 VDC 24 VDC 12 VDC 24 VDC Input Voltage 10.5 ~ 16.5 VDC 21 ~ 33 VDC 10.5 ~ 16.5 VDC 21 ~ 33 VDC Range (±0.5V) Input Over-Voltage 16.5 VDC...
  • Page 7 2. Max AC output define AC input current + Inverter output current, cannot over AC input limit. 3. Max AC input current Limit by the Breaker 4. SC series is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
  • Page 8 Specification Model No. Electrical Item SC-2000-112 SC-2000-124 SC-2000-212 SC-2000-224 Nominal Voltage 12 VDC 24 VDC 12 VDC 24 VDC Input Voltage 10.5 ~ 16.5 VDC 21 ~ 33 VDC 10.5 ~ 16.5 VDC 21 ~ 33 VDC Range (±0.5V) Input Over-Voltage 16.5 VDC 33 VDC 16.5 VDC...
  • Page 9 2. Max AC output define AC input current + Inverter output current, cannot over AC input limit. 3. Max AC input current Limit by the Breaker 4. SC series is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
  • Page 10: Mechanical Drawings

    De-rating Curve : Fig. 2 SC series De-rating Curve 2-3. Mechanical drawings Unit : mm[inch] : Fig. 3 SC series Mechanical drawings...
  • Page 11: Installation And Maintenance

    3-2. Front Panel : Fig. 4 SC series front panel introduction Front panel Two 3/4 inch knockouts provided with cable-clamp strain reliefs to allow and hold the AC input and output field wiring.
  • Page 12 Model No. AC IN AWG AC OUT AWG GROUNDING AWG SC1200-112 30A/10AWG 30A/10AWG 30A/10AWG SC1200-124 30A/10AWG 30A/10AWG 30A/10AWG SC1200-212 16A/12AWG 22A/10AWG 22A/10AWG SC1200-224 16A/12AWG 22A/10AWG 22A/10AWG SC2000-112 30A/10AWG 30A/10AWG 30A/10AWG SC2000-124 30A/10AWG 30A/10AWG 30A/10AWG SC2000-212 16A/12AWG 26A/10AWG 26A/10AWG SC2000-224 16A/12AWG 26A/10AWG 26A/10AWG This connection is used to tie the exposed chassis of the inverter to the DC grounding...
  • Page 13 12A / 8A 15A / 10A 20A / 12A 25A / 14A 30A / 16A : Table 7 SC series Input current limit select function definition 3-2-1-4 Battery Type Select Function(S7,S8):Default : GEL Battery Type Flooded Customer : Table 8...
  • Page 14 3-2-1-5 Charger current Select Function(S9,S10):Default : 100% Charger Current (%) 100% : Table 9 Charger current select function definition 3-2-1-6 DC Source Output On/Off Function (S11):Default : OFF ESB function : Table 10 DC source output On/Off function definition 3-2-1-7 Saving Function Switch On/Off Function (S12):Default : OFF The saving mode will be triggered if the output load <20W @10seconds.
  • Page 15 Status Indicator Inverter mode Normal Normal Solid ON (12V: 11.5 ~ 15.0V) Normal status Float mode (0~100%) (24V: 23.0 ~ 30.0V) Green Over Temperature Equalization mode Slow Blink Protection Under Temperature Active mode Fast Blink Protection Inverter mode Battery Low voltage (12V:11.0 ~ 11.5V) (24V:22.0 ~ 23.0V) Over load...
  • Page 16: Rear Panel

    SC2000-112 #2/0 400A >400A SC2000-212 Auxiliary DC Second charger limit current protection. output Fuse Auxiliary DC SC series has a second charger output connector can be used to give a maintenance of a output small battery. Maximum current is 20A.
  • Page 17 The unit is delivered with a battery temperature sensor. When the battery temperature is high, the charge voltage is automatically decreased. Battery Temp. sensor port (RJ11) (Optional) RS-232 Port:Serial port monitoring and control through computer interface. Remote port (RJ11)
  • Page 18 Remote control terminal may be connected to a Form C relay for “FAULT” indication. When “FAULT” occurs, the relay switches. NOTE Fault conditions include Input under/over voltage, Output Short Circuit, Over Temperature, Over load and, Fan Failure. : Fig. 7 Remote control terminal Item Description...
  • Page 19 The fan turned on by Load(%) or Temp(°C) as below chart: Fan speed control Note: the fan full speed(100%) turned when the status of over temperature, the circuit short, and the over load occur : Table 16 SC series rear panel introduction...
  • Page 20: Mounting Instruction

    3-4. Mounting Instruction 3-4-1. Wall Mount ( For Marine ) Step 1. Use the screws to mount the Drip shield and the product on the wall. Step 2. Please make sure the height from the ground to product at least 70 cm. The bulkhead size requires at least 83 cm clearance each side of the inverter.
  • Page 21: System Function Introduction

    4. System Function Introduction The SC series is a battery charger, a pure sine wave inverter and an AC transfer system in one compact enclosure. 1. The three-step charging function guarantees that the batteries are always charged 100% (User-selectable). 2. The pure sine wave inverter assures that the AC output voltage is perfectly reliable even when limited external AC power is available.
  • Page 22 4-1-1. Battery charging function description The SC series Series is equipped with a PFC (Power Factor Corrected) and PI (Proportional-Integral) multistage battery charger. The PFC feature controls the amount of power used to charge the batteries to obtain a power factor as close as possible to 1 (or unity). This causes the battery charger to look like a resistor to the line (forces the charge current wave shape to mirror the voltage wave shape).
  • Page 23 4-1-4. Float charging The third charging stage occurs at the end of the absorb charging time. While final charging, the charge voltage is reduced to the final charge voltage (determined by the Battery Type selection*). In this stage, the batteries are kept fully charged and ready if needed by the inverter. The Float Charging stage reduces battery gassing, minimizes watering requirements (for flooded batteries), and ensures the batteries are maintained at optimum capacity.
  • Page 24: Operation Mode Introduction

    4-2. Operation mode introduction The SC series is not just a combination of an inverter and a battery charger. There are many additional features which can be used to increase the total available AC power, even when external AC power is limited.
  • Page 25 : Fig. 13 Power Sharing Function I The Power Sharing level can be set by means only remote control locally on the unit. When the total connected AC load reaches the level of the Power Sharing setting (20A), there will be no power left over to charge the battery.
  • Page 26 Later, when the AC load has dropped below the setting of the Power sharing function again, the battery charger of the unit will commence to recharge the batteries. : Fig. 15 Generator Function 4-2-4. Power Support function With the adjustable AC input current limit function, Power Support function of the SC inverter will trigger OLP (over-load protection) when the output power is over loaded.
  • Page 27: Trouble Shooting

    5. Trouble Shooting Status LED Indicator Buzzer states Status Solution 1. Improve ventilation. Make sure Over Temperature ventilation openings in inverter are not Two Short Slow Blink Protection (OTP) obstructed. Green 2. Reduce ambient temperature. Under One Short Temperature 1. Increase ambient temperature. Fast Blink Protection (UTP) 1.
  • Page 28 Do not expose charger to rain or snow. Use of an attachment not recommended or sold by the marine unit manufacturer may result in a risk of fire, electric shock, or injury to persons. Do not disassemble marine unit; take it to a qualified serviceman when service or repair is required.
  • Page 29: Warranty

    Combi units if you directly returned them to us with postage paid. This warranty will be considered void if the unit has been misused, altered, or accidentally damaged. COTEK is not liable for anything that occurs as a result of the user’s fault.
  • Page 31 No.33, Sec. 2, Renhe Rd., Daxi Dist., Taoyuan City 33548, Taiwan Phone:+886-3-3891999 FAX:+886-3-3802333 http:// www.cotek.com.tw 2018.10_A0...

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