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Dometic A&E Systems 8500 Replacement Instructions Manual

Dometic A&E Systems 8500 Replacement Instructions Manual

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REPLACEMENT INSTRUCTIONS FOR AWNING
Fabric
Tools Required:
The Fabric Roller Tube Assembly (FRTA) consists of a fabric,
a roller tube and torsion assemblies.
Use extreme care. Springs under tension are
dangerous. If not controlled they will unwind
quickly. Keep hands and clothing clear of top
casting, as personal injury may result.
B. REMOVAL OF THE AWNING FROM THE COACH
NOTE: Awning removal from the coach is NOT necessary
when replacing a torsion assembly. Proceed to Section
C, Steps 1 & 2, Sections D, Steps 1-3, and Section L,
Steps 1-3.
1. In all instances of fabric or roller tube replacement, it will
be necessary to have a large work area to allow
complete unrolling of the awning. This work area must
be clean and smooth so the fabric will not be damaged.
2. Remove the TEK screws securing the awning fabric or
roller cover at each end of the awning fabric. See FIG. 1.
3. Remove both top mounting brackets on the ends of the
awning rail. See FIG. 1
1/2" TEK
SCREW
FIG. 1
SECTION
Roller Tube
For Models 8500 & 9000
Vise Grips®
Socket Wrench Set
3/16" Drill Bit
1/8" Pop Rivets
End Cap Guide
A. GENERAL INSTRUCTIONS
REMOVE FROM
BOTH SIDES
AWNING
RAIL
FABRIC
TOP
BRACKET
Torsion Assembly
Screwdriver
Tool
Electric Drill
Adjustable Wrench
1/8" Drill Bit
Step Ladder
Small File
3/16" Pop
RivetsPop Rivet
These instructions must be read and under-
stood before installation, adjustment, service
or maintenance is performed. This unit must
be installed by a qualified serviceman. Modi-
fication of this product can be extremely haz-
ardous and could result in personal injury or
property damage.
4. Remove both of the patio feet from their mounting
brackets and extend the adjustable arms until each patio
foot rests on the ground and lock button locks in a hole.
5. Slide the awning fabric or roller cover out of the awning
rail.
a. To keep the awnings from unwinding during this
step, be sure the cam lock lever is in the roll down
position. A 1/8" cotter pin can be inserted in each
torsion assembly for positive locking of the roller
tube. See FIG. 2.
MOVE LEVER POSITION TO
ROLL DOWN POSITION
TOP CASTING
FIG. 2
COTTER
PIN
1
RIGHT-HAND SIDE
(VIEWED FROM FRONT)
REVISION
Form No. 3107299.054 3/02
(Replaces 3107299.046)
(French 3109898.027)
©2002 Dometic Corporation
LaGrange, IN 46761

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Summary of Contents for Dometic A&E Systems 8500

  • Page 1 ROLL DOWN POSITION RIGHT-HAND SIDE (VIEWED FROM FRONT) REMOVE FROM 1/2" TEK TOP CASTING BOTH SIDES SCREW AWNING RAIL FIG. 1 FIG. 2 FABRIC REVISION Form No. 3107299.054 3/02 (Replaces 3107299.046) COTTER (French 3109898.027) SECTION BRACKET ©2002 Dometic Corporation LaGrange, IN 46761...
  • Page 2 C. UNWINDING A TORSION ASSEMBLY SPRING NOTE: If the awning is installed on a coach, complete the 1. Clamp a Vise Grip® tightly on the top casting, or insert following steps on a step ladder, with the awning fabric the crank (3107905.006) into top casting. Remove the 1/ unrolled two feet from the awning rail.
  • Page 3 FIG. 5. 2. Dometic requires the use of the end cap guide to prevent damages to the fabric, when replacing the fabric/roller ROLLER tube.
  • Page 4 G. FABRIC REPLACEMENT ON 9000 WITH 7 SLAT ROLLER COVER rope located approximately 12" from the top edge of the Installing a new replacement fabric on a Model 9000 fabric. roller cover with 7 slats and a vinyl strip. See FIG. 6: 6.
  • Page 5 FIGURES 6 THROUGH 11 FIG. 6 FOR FIGS. 6–11 A - VINYL STRIP B - HINGE SLAT VINYL STRIP "A" C - TOP SLAT D - MAIN SLAT E - AWNING RAIL Drill out 1/8" pop rivet, before sliding out fabric INSTALL A 1/8"...
  • Page 6 L. REPLACING TORSION ASSEMBLIES 1. To reduce the possibility of the poly rope interfering with NOTE: If the roller tube is new, the rivet holes are not drilled. the cam lock mechanism, the right-hand torsion requires The torsion assemblies must be positioned as follows: the valance rope to be cut off even with the roller tube.
  • Page 7 M. REWINDING TORSION ASSEMBLY SPRING NOTE: If the awning is installed on a coach, complete the 1. Insert the torsion winding crank (Part Number following steps on a step ladder, with the awning fabric 3108896.006) or clamp a Vise Grip® tightly on the unrolled two feet from the awning rail.

This manual is also suitable for:

A&e systems 9000